CN216780896U - A positioning tool for pipeline end flange - Google Patents
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Abstract
本申请公开了一种管路端法兰用定位工装,涉及定位工装领域,其技术方案包括:定位机构以及调节机构,所述定位机构包括第一L型板以及第二L型板,所述第一L型板固定连接在焊接平台上,所述第二L型板滑动连接在焊接平台上,所述第一L型板与第二L型板相靠近的一侧均可拆连接有法兰盘,所述调节机构包括螺纹杆以及驱动螺纹杆转动的驱动件,所述螺纹杆设置在第一L型板与第二L型板之间,所述螺纹杆的一端与第一L型板转动连接,所述螺纹杆的另一端与第二L型板螺纹连接,所述驱动件设置在螺纹杆上,本申请在使用时,能够提高对管道的定位效率。
The application discloses a positioning tool for pipeline end flanges, which relates to the field of positioning tooling. The first L-shaped plate is fixedly connected to the welding platform, the second L-shaped plate is slidably connected to the welding platform, and the side adjacent to the first L-shaped plate and the second L-shaped plate can be detachably connected. The adjusting mechanism includes a threaded rod and a driving member that drives the threaded rod to rotate, the threaded rod is arranged between the first L-shaped plate and the second L-shaped plate, and one end of the threaded rod is connected to the first L-shaped plate. The plate is connected in rotation, the other end of the threaded rod is threadedly connected with the second L-shaped plate, and the driving member is arranged on the threaded rod. When the application is used, the positioning efficiency of the pipeline can be improved.
Description
技术领域technical field
本申请涉及定位工装领域,尤其是涉及一种管路端法兰用定位工装。The present application relates to the field of positioning tooling, in particular to a positioning tooling for pipeline end flanges.
背景技术Background technique
法兰是管道与管道之间相互连接的部件,法兰与管道在焊接时,首先对法兰和管道进行定位,然后由工人手持焊枪对法兰和管道圆形接缝处进行焊接。The flange is the interconnected part between the pipe and the pipe. When the flange and the pipe are welded, the flange and the pipe are first positioned, and then the circular joint between the flange and the pipe is welded by the worker holding the welding torch.
目前,定位工装包括两L型板,两L型板上分别连接有法兰盘,管道放置在焊接平台上,同时移动管道两端的L型板,使管道的左右两端卡入法兰盘的中心槽将法兰盘定位,然后将管道与法兰盘进行焊接。At present, the positioning tool includes two L-shaped plates, which are respectively connected with flanges, and the pipeline is placed on the welding platform. The center slot locates the flange and then welds the pipe to the flange.
针对上述中的相关技术,发明人认为存在有以下缺陷:此工装需要两人同时操作完成,并且移动定位工装时比较费力,降低了工作效率。In view of the above-mentioned related technologies, the inventor believes that there are the following defects: this tooling requires two people to operate at the same time, and it is laborious to move and position the tooling, which reduces work efficiency.
实用新型内容Utility model content
为了提高对管道的定位效率,本申请提供一种管路端法兰用定位工装。In order to improve the positioning efficiency of pipelines, the present application provides a positioning tool for pipeline end flanges.
本申请提供的一种管路端法兰用定位工装,采用如下的技术方案:A positioning tool for pipeline end flanges provided by the application adopts the following technical solutions:
一种管路端法兰用定位工装,包括定位机构以及调节机构,所述定位机构包括第一L型板以及第二L型板,所述第一L型板固定连接在焊接平台上,所述第二L型板滑动连接在焊接平台上,所述第一L型板与第二L型板相靠近的一侧均可拆连接有法兰盘,所述调节机构包括螺纹杆以及驱动螺纹杆转动的驱动件,所述螺纹杆设置在第一L型板与第二L型板之间,所述螺纹杆的一端与第一L型板转动连接,所述螺纹杆的另一端与第二L型板螺纹连接,所述驱动件设置在螺纹杆上。A positioning tool for pipeline end flanges includes a positioning mechanism and an adjustment mechanism, the positioning mechanism includes a first L-shaped plate and a second L-shaped plate, and the first L-shaped plate is fixedly connected on a welding platform, so the The second L-shaped plate is slidably connected to the welding platform, a flange plate can be detachably connected to one side of the first L-shaped plate and the second L-shaped plate, and the adjustment mechanism includes a threaded rod and a driving thread The driving member for rod rotation, the threaded rod is arranged between the first L-shaped plate and the second L-shaped plate, one end of the threaded rod is rotatably connected to the first L-shaped plate, and the other end of the threaded rod is connected to the first L-shaped plate. The two L-shaped plates are threadedly connected, and the driving member is arranged on the threaded rod.
通过采用上述技术方案,管道的一端先卡入第一L型板上法兰盘的中心槽内,通过驱动件驱动螺纹杆转动,螺纹杆转动带动第二L型板在焊接平台上滑动,调节第二L型板与第一L型板之间的距离与管道相适配,随着第二L型板的移动,使管道的另一端卡入第二L型板的法兰盘中心槽内,实现对管道的定位,可以实现一个人完成对管道的定位,方便快捷。By adopting the above technical solution, one end of the pipeline is firstly clamped into the center groove of the flange plate on the first L-shaped plate, and the threaded rod is driven to rotate by the driving element, and the rotation of the threaded rod drives the second L-shaped plate to slide on the welding platform, and adjust the The distance between the second L-shaped plate and the first L-shaped plate is adapted to the pipeline. With the movement of the second L-shaped plate, the other end of the pipeline is clamped into the center groove of the flange of the second L-shaped plate. , to realize the positioning of the pipeline, which can realize the positioning of the pipeline by one person, which is convenient and fast.
可选的,所述驱动件包括固定套以及驱动柄,所述固定套固定套设在螺纹杆外侧,所述驱动柄安装在固定套上。Optionally, the driving member includes a fixing sleeve and a driving handle, the fixing sleeve is fixedly arranged on the outer side of the threaded rod, and the driving handle is mounted on the fixing sleeve.
通过采用上述技术方案,人为转动驱动柄,驱动柄与固定套联合作用,使螺纹杆转动,螺纹杆带动第二L型板在焊接平台上滑动,仅仅通过旋转驱动柄就可以驱动螺纹杆转动实现第二L型板与第一L型板之间的距离调节以适应管道的需要,不需要在定位时移动工装,省时省力。By adopting the above technical solution, the driving handle is manually rotated, and the driving handle and the fixing sleeve work together to make the threaded rod rotate, and the threaded rod drives the second L-shaped plate to slide on the welding platform, and the threaded rod can be driven to rotate only by rotating the driving handle. The distance between the second L-shaped plate and the first L-shaped plate is adjusted to meet the needs of the pipeline, and there is no need to move the tooling during positioning, which saves time and effort.
可选的,所述法兰盘分别与第一L型板、第二L型板通过螺栓连接,所述第一L型板、第二L型板上均开设有供螺栓穿过的安装孔。Optionally, the flange is respectively connected with the first L-shaped plate and the second L-shaped plate by bolts, and the first L-shaped plate and the second L-shaped plate are provided with mounting holes for bolts to pass through. .
通过采用上述技术方案,通过螺栓将法兰盘连接第一L型板、第一L型板上,在安装以及拆卸上,都非常方便快捷,并且在第一L型板、第二L型板上开设有多个安装孔,可以方便对法兰盘的位置调节以适应管道的需求。By adopting the above technical solution, the flange is connected to the first L-shaped plate and the first L-shaped plate by bolts, which is very convenient and quick in installation and disassembly, and the first L-shaped plate and the second L-shaped plate are connected. There are several mounting holes on the top, which can easily adjust the position of the flange to meet the needs of the pipeline.
可选的,所述定位机构还包括用于支撑管道的支撑组件,所述支撑组件包括底座、支撑板以及调节支撑板高度的调节部件,所述底座设置在焊接平台上第一L型板与第二L型板之间,所述调节部件设置在底座内,所述支撑板设置在调节部件远离焊接平台一侧。Optionally, the positioning mechanism further includes a support assembly for supporting the pipeline, the support assembly includes a base, a support plate and an adjustment component for adjusting the height of the support plate, the base is arranged on the welding platform and the first L-shaped plate and the Between the second L-shaped plates, the adjustment member is arranged in the base, and the support plate is arranged at the side of the adjustment member away from the welding platform.
通过采用上述技术方案,设置的调节部件调节支撑板在的高度,使支撑板将管道支撑起来,从而使管道与法兰盘的位置平齐,使管道的一端插入第一L型板上法兰盘的中心槽内。By adopting the above-mentioned technical solution, the provided adjusting component adjusts the height of the support plate, so that the support plate supports the pipeline, so that the pipeline and the flange plate are flush, and one end of the pipeline is inserted into the flange on the first L-shaped plate. in the center slot of the disc.
可选的,所述调节部件包括丝杆、支撑柱、支撑筒以及调节件,所述丝杆垂直于底座且转动连接在底座上,所述支撑柱内开设有沿支撑柱长度方向贯穿的螺纹槽,所述丝杆远离底座的一端螺纹连接在螺纹槽内,且所述支撑柱的外侧设置有安装块,所述支撑筒垂直设置在底座上,所述支撑筒内设置有供安装块滑动的长条槽,所述长条槽的长度方向与支撑筒的长度方向一致,所述安装块滑动连接于长条槽内,所述支撑板固定安装在支撑柱远离底座的一端,所述调节件用于驱动丝杆转动。Optionally, the adjustment component includes a screw rod, a support column, a support cylinder and an adjustment piece, the screw rod is perpendicular to the base and is rotatably connected to the base, and the support column is provided with a thread running through the length direction of the support column. The end of the screw rod away from the base is screwed into the threaded groove, and the outer side of the support column is provided with a mounting block, the support cylinder is vertically arranged on the base, and the support cylinder is provided with a slide for the mounting block to slide The length direction of the long groove is consistent with the length direction of the support cylinder, the mounting block is slidably connected in the long groove, the support plate is fixedly installed at the end of the support column away from the base, and the adjustment The parts are used to drive the screw to rotate.
通过采用上述技术方案,调节件驱动丝杆转动,丝杆转动带动支撑柱在支撑筒内沿长条槽的延伸方向滑动,从而实现对支撑板的高度调节,使支撑板上的管道端部与法兰盘的中心槽平齐,使管道端部插入法兰盘的中心槽内。By adopting the above technical solution, the adjusting member drives the screw to rotate, and the rotation of the screw drives the support column to slide along the extending direction of the long groove in the support cylinder, so as to realize the height adjustment of the support plate, so that the end of the pipe on the support plate and the The center groove of the flange is flush so that the pipe end is inserted into the center groove of the flange.
可选的,所述调节件包括蜗轮、蜗杆以及调节手柄,所述蜗轮转动连接在底座内,且所述蜗轮与丝杆同轴设置,所述所述蜗杆与蜗轮相啮合,所述调节手柄转动连接在底座上,所述调节手柄的一端与蜗杆的一端部固定连接。Optionally, the adjustment member includes a worm wheel, a worm screw and an adjustment handle, the worm wheel is rotatably connected in the base, the worm wheel and the screw are coaxially arranged, the worm screw is engaged with the worm wheel, and the adjustment handle is It is rotatably connected to the base, and one end of the adjusting handle is fixedly connected to one end of the worm.
通过采用上述技术方案,转动调节手柄,调节手柄带动蜗杆转动,蜗杆带动蜗轮转动,蜗轮再带动丝杆转动,从而可以实现丝杆的转动。By adopting the above technical solution, the adjustment handle is rotated, the adjustment handle drives the worm to rotate, the worm drives the worm wheel to rotate, and the worm wheel drives the screw to rotate, thereby realizing the rotation of the screw.
可选的,所述长条槽的两端呈闭口设置。Optionally, both ends of the long slot are provided with closed openings.
通过采用上述技术方案,设置的长条槽的两端呈闭口设置,可以减少出现支撑柱在支撑筒内滑脱的情况。By adopting the above technical solution, the two ends of the long slot are provided with closed openings, which can reduce the situation that the support column slips out of the support cylinder.
可选的,所述支撑板为弧形设置。Optionally, the support plate is provided in an arc shape.
通过采用上述技术方案,支撑板设置为弧形状,可以限制管道的位移,使管道平稳的放置在支撑板上,减少出现管道从支撑板上滚落的情况出现。By adopting the above technical solution, the support plate is arranged in an arc shape, which can limit the displacement of the pipeline, make the pipeline be placed on the support plate stably, and reduce the occurrence of the pipeline rolling off the support plate.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.设置的螺纹杆、固定套以及驱动柄,旋转驱动柄,驱动柄与固定套联合作用使螺纹杆转动,螺纹杆转动带动第二L型板在焊接平台上滑动,实现对第二L型板与第一L型板之间距离的调节,实现对管道的定位,只需一人就可完成,并且不需要人为去移动第二L型板,只需人为转动驱动柄转动就可实现;1. The threaded rod, the fixed sleeve and the driving handle are provided. The rotating driving handle, the combined action of the driving handle and the fixed sleeve makes the threaded rod rotate, and the rotation of the threaded rod drives the second L-shaped plate to slide on the welding platform to realize the The adjustment of the distance between the plate and the first L-shaped plate to realize the positioning of the pipeline can be completed by only one person, and it is not necessary to manually move the second L-shaped plate, but only by manually rotating the driving handle.
2.设置的调节手柄、蜗轮、蜗杆、丝杆、支撑柱、支撑筒以及支撑板,旋转调节手柄,调节手柄带动蜗杆转动,蜗杆带动蜗轮转动,蜗轮带动抵杆转动,从而可以实现支撑柱在支撑筒内沿长条槽的延伸方向滑动,实现对支撑板的高度调节,从而使管道与泛滥的中心槽位于同一高度。2. Set the adjustment handle, worm wheel, worm, screw, support column, support cylinder and support plate, rotate the adjustment handle, the adjustment handle drives the worm to rotate, the worm drives the worm wheel to rotate, and the worm wheel drives the counter-rod to rotate, so that the support column can be rotated. The inside of the support cylinder slides along the extending direction of the elongated groove to realize height adjustment of the support plate, so that the pipeline and the flooded central groove are at the same height.
附图说明Description of drawings
图1是本申请实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present application;
图2是支撑组件结构示意图;Figure 2 is a schematic structural diagram of a support assembly;
附图标记:1、定位机构;11、第一L型板;12、第二L型板;13、支撑组件;131、底座;132、丝杆;133、支撑柱;134、支撑筒;135、支撑板;136、安装块;137、蜗轮;138、蜗杆;139、调节手柄;2、调节机构;21、螺纹杆;22、固定套;23、驱动柄;3、焊接平台;4、法兰盘;5、螺栓。Reference numerals: 1, positioning mechanism; 11, first L-shaped plate; 12, second L-shaped plate; 13, support assembly; 131, base; 132, screw rod; 133, support column; 134, support cylinder; 135 , support plate; 136, installation block; 137, worm gear; 138, worm; 139, adjustment handle; 2, adjustment mechanism; 21, threaded rod; 22, fixed sleeve; 23, drive handle; 3, welding platform; 4, method Blue plate; 5. Bolt.
具体实施方式Detailed ways
以下结合附图对本申请作进一步详细说明。The present application will be further described in detail below with reference to the accompanying drawings.
本申请实施例公开一种管路端法兰用定位工装,参照图1,包括定位机构1以及调节机构2,定位机构1包括第一L型板11、第二L型板12以及支撑组件13,第一L型板11固定焊接在焊接平台3上,第二L型板12滑动连接在焊接平台3上,在焊接平台3上开设有供第二L型板12远离或靠近第一L型板11滑动的滑槽,第一L型板11与第二L型板12相靠近的一侧通过螺栓5安装有法兰盘4,第一L型板11以及第二L型板12上开设有多个供螺栓5穿过的安装孔,可以方便调整法兰的位置,调节机构2用于调节第一L型板11与第二L型板12之间的距离,支撑组件13将管道支撑起,管道的一端先插入第一L型板11上法兰盘4的中心槽内,通过调节机构2调节第二L型板12与第一L型板11之间的距离,使管道的另一端卡入第二L型板12的中心槽,将管道定位,然后焊接。The embodiment of the present application discloses a positioning tool for pipeline end flanges. Referring to FIG. 1 , it includes a positioning mechanism 1 and an
参照图1,调节机构2包括螺纹杆21以及驱动螺纹杆21转动的驱动件,螺纹杆21水平连接在第一L型板11与第二L型板12之间,螺纹杆21的一端通过轴承转动连接在第一L型板11上,在第二L型板12上设置有连接块,连接块上开设有螺纹孔,螺纹杆21的另一端贯穿螺纹孔与连接块螺纹连接;驱动件包括固定套22以及驱动柄23,固定套22固定套22设在螺纹杆21的外侧,驱动柄23固定安装在固定套22的外侧,人工旋转驱动柄23,驱动柄23以及固定套22联合作用使螺纹杆21转动,螺纹杆21转动带动第二L型板12在焊接平台3上滑动,从而实现第二L型板12与第一L型板11之间距离的调节。1, the
参照图2,支撑组件13包括底座131、支撑板135以及调节支撑板135高度的调节部件,底座131设置在焊接平台3上第一L型板11与第二L型板12之间,底座131的内部为中空设置,调节部件包括丝杆132、支撑柱133、支撑筒134以及调节件,丝杆132竖直设置在底座131上,且丝杆132的一端转动连接在底座131内,支撑柱133螺纹连接在丝杆132远离底座131的一端,并且支撑柱133内开设有供丝杆132穿过的螺纹槽,且螺纹槽沿支撑柱133的长度方向贯穿整个螺纹柱,支撑筒134的内部为中空设置,支撑筒134垂直安装在底座131远离焊接平台3一侧的上端面,便给支撑筒134套设在支撑柱133外侧,在支撑柱133的外侧安装有安装块136,在支撑筒134的内侧开设有长条槽,长条槽的长度方向与支撑筒134的长度方向一致,且长条槽的两端呈闭口设置,安装块136滑动连接于长条槽内,可以减少出现安装块136滑脱的情况,支撑板135呈弧形设置,且支撑板135固定来连接在支撑柱133远离底座131的一端。Referring to FIG. 2 , the
参照图2,调节件包括蜗轮137、蜗杆138以及调节手柄139,蜗轮137与丝杆132同轴设置且蜗轮137转动连接在底座131接触焊接平台3的一端面,蜗杆138与蜗轮137相啮合,调节手柄139转动连接在底座131上,且调节手柄139的一端与蜗杆138的一端部固定连接,在底座131外侧旋转调节手柄139,调节手柄139带动蜗杆138转动,蜗杆138带动蜗轮137转动,蜗轮137带动丝杆132转动,安装块136沿长条槽滑动,从而可以使支撑柱133在支撑筒134上下滑动,实现对支撑柱133的高度调节,从而实现支撑板135的高度调节。2, the adjusting member includes a
本申请实施例一种管路端法兰用定位工装的实施原理为:旋转调节手柄139,调节手柄139带动蜗杆138转动,蜗杆138带动蜗轮137转动,蜗轮137带动再丝杆132转动,安装块136沿长条槽滑动,从而可以使支撑柱133在支撑筒134向远离底座131的方向滑动,从而实现支撑柱133上的支撑板135将管道支撑起来,使管道的一端部卡入第一L型板11上的法兰盘4的中心槽内,然后手动旋转驱动柄23,使驱动柄23与固定套22联合作用旋转螺纹杆21,安装块136与螺纹杆21螺纹连接,使安装块136带动第二L型板12向靠近第一L型板11,从而使管道的另一端卡入第二L型板12的中心槽内,实现对管道的定位。The implementation principle of a positioning tool for a pipeline end flange in the embodiment of the present application is as follows: the adjustment handle 139 is rotated, the adjustment handle 139 drives the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be included in the protection scope of the present application. Inside.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115945335A (en) * | 2023-02-22 | 2023-04-11 | 福建路驰环境科技股份有限公司 | A tank car spraying production line |
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| CN115945335A (en) * | 2023-02-22 | 2023-04-11 | 福建路驰环境科技股份有限公司 | A tank car spraying production line |
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