CN216765175U - equipment for weaving - Google Patents
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- CN216765175U CN216765175U CN202220215576.XU CN202220215576U CN216765175U CN 216765175 U CN216765175 U CN 216765175U CN 202220215576 U CN202220215576 U CN 202220215576U CN 216765175 U CN216765175 U CN 216765175U
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Abstract
本实用新型涉及织造加工领域,且公开了一种织造加工用设备,包括设备机架,所述设备机架的内部安装有第一绕轴,所述设备机架的底端安装有第二绕轴,所述第一绕轴与第二绕轴之间安装有发热烫板,所述设备机架的内部安装有智能控温器,所述发热烫板的背面安装有固定底板,所述设备机架的内部安装有支撑底架,所述支撑底架与设备机架的内壁固定连接,所述支撑底架的正面安装有两组伸缩气缸。本实用新型经丝张力均匀,温度一致,产品质量有保证,无须下轴,在倒轴时直接进行烫丝工序,能够自由调节发热烫板的高度,降低使用时的局限性,倒轴与烫丝工作在同一台机器上,倒轴与烫丝工作一次成型,如此实现了人力成本和时间成本的大幅降低。
The utility model relates to the field of weaving and processing, and discloses a weaving and processing equipment, comprising an equipment rack, wherein a first winding shaft is installed inside the equipment rack, and a second winding shaft is installed at the bottom end of the equipment rack A heating ironing board is installed between the first winding shaft and the second winding shaft, an intelligent temperature controller is installed inside the equipment rack, a fixed bottom plate is installed on the back of the heating ironing board, and the equipment A support chassis is installed inside the rack, the support chassis is fixedly connected with the inner wall of the equipment rack, and two sets of telescopic cylinders are installed on the front of the support chassis. The warp wire tension of the utility model is uniform, the temperature is consistent, the product quality is guaranteed, the shaft does not need to be lowered, the wire ironing process is directly performed when the shaft is reversed, the height of the heating ironing plate can be adjusted freely, the limitation in use is reduced, and the shaft is reversed and ironed. The silk works on the same machine, and the reverse shaft and the ironing work are formed at one time, so that the labor cost and time cost are greatly reduced.
Description
技术领域technical field
本实用新型涉及织造加工技术领域,具体为一种织造加工用设备。The utility model relates to the technical field of weaving and processing, in particular to a weaving and processing equipment.
背景技术Background technique
整经机是一种织造加工用的整经设备,纱线从筒子架上的筒子引出后,经导杆、后筘、导杆、光电断头自停片、分绞筘、定幅筘、测长辊以及导辊逐条卷绕到滚筒上,倒轴时滚筒上的全部经纱随织轴的转动按双点划线由逆时针方向退出,再卷到织轴上;The warping machine is a kind of warping equipment for weaving processing. After the yarn is drawn from the bobbin on the creel, it passes through the guide rod, the rear reed, the guide rod, the photoelectric breakage and the automatic stop, the split reed, the fixed reed, The length measuring roller and the guide roller are wound on the drum one by one. When the axis is reversed, all the warp yarns on the drum are withdrawn from the counterclockwise direction according to the rotation of the weaving axis according to the double-dotted line, and then rolled onto the weaving axis;
但是,现有技术的整经设备,上下轴频繁,流程多,工序繁多,经轴流转时间长,环节多,易碰伤经轴表面经丝,而常规烫丝机烫丝平整度不够,理头时间长,占用了大量人力物力,无法与烫丝步骤结合,较为麻烦。However, in the warping equipment of the prior art, the upper and lower shafts are frequent, the flow is numerous, the working procedure is numerous, the warp shaft circulation time is long, there are many links, and the warp wire on the surface of the warp beam is easily bruised. Head trimming takes a long time, takes up a lot of manpower and material resources, and cannot be combined with the ironing step, which is more troublesome.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术所存在的上述缺点,本实用新型提供了一种织造加工用设备,能够有效地解决现有技术上下轴频繁,流程多,工序繁多,经轴流转时间长,环节多,易碰伤经轴表面经丝,而常规烫丝机烫丝平整度不够,理头时间长,占用了大量人力物力,无法与烫丝步骤结合,较为麻烦的问题。Aiming at the above shortcomings existing in the prior art, the utility model provides a weaving processing equipment, which can effectively solve the prior art that the upper and lower shafts are frequent, the processes are numerous, the working procedures are numerous, the warp shaft circulation time is long, the links are numerous, and the The warp on the surface of the warp beam is bruised, but the flatness of the wire in the conventional wire ironing machine is not enough, the head trimming time is long, it takes up a lot of manpower and material resources, and it cannot be combined with the wire ironing step, which is a more troublesome problem.
(二)技术方案(2) Technical solutions
为实现以上目的,本实用新型通过以下技术方案予以实现,In order to achieve the above purpose, the present invention is achieved through the following technical solutions,
本实用新型公开了一种织造加工用设备,包括设备机架,所述设备机架的内部安装有第一绕轴,所述设备机架的底端安装有第二绕轴,所述第一绕轴与第二绕轴之间安装有发热烫板,所述设备机架的内部安装有智能控温器,所述发热烫板的背面安装有固定底板,所述设备机架的内部安装有支撑底架,所述支撑底架与设备机架的内壁固定连接,所述支撑底架的正面安装有两组伸缩气缸,所述设备机架的内部安装有绕线辊,所述伸缩气缸的背面固定连接有安装板架。The utility model discloses a weaving processing equipment, comprising an equipment rack, wherein a first winding shaft is installed inside the equipment rack, a second winding shaft is installed at the bottom end of the equipment rack, and the first winding shaft is installed at the bottom of the equipment rack. A heating ironing board is installed between the winding shaft and the second winding shaft, an intelligent temperature controller is installed inside the equipment rack, a fixed bottom plate is installed on the back of the heating ironing board, and a fixed bottom plate is installed inside the equipment rack. The supporting chassis is fixedly connected to the inner wall of the equipment rack, two sets of telescopic cylinders are installed on the front of the supporting chassis, and winding rollers are installed inside the equipment rack. A mounting plate frame is fixedly connected to the back.
更进一步地,所述设备机架的底端固定连接有栏杆保护架,所述栏杆保护架与设备机架的表面固定连接,所述栏杆保护架的表面安装有控制开关。Furthermore, a railing protection frame is fixedly connected to the bottom end of the equipment rack, the railing protection frame is fixedly connected to the surface of the equipment rack, and a control switch is installed on the surface of the railing protection frame.
更进一步地,所述第一绕轴的左端安装有驱动电机,所述驱动电机与设备机架的内壁固定连接,所述驱动电机的输出轴与第一绕轴的左端固定连接,所述第一绕轴的右端与设备机架的内壁通过内嵌轴承相连接。Further, a drive motor is installed on the left end of the first winding shaft, the driving motor is fixedly connected to the inner wall of the equipment rack, the output shaft of the driving motor is fixedly connected to the left end of the first winding shaft, and the first winding shaft is fixedly connected. The right end of a winding shaft is connected with the inner wall of the equipment rack through an embedded bearing.
更进一步地,所述第二绕轴与设备机架的内壁通过内嵌轴承相连接。Further, the second winding shaft is connected with the inner wall of the equipment rack through an embedded bearing.
更进一步地,所述支撑底架的背面固定连接有两组槽钢底板,所述槽钢底板的背端与设备机架的内壁固定连接。Furthermore, two sets of channel steel bottom plates are fixedly connected to the back of the supporting chassis, and the back ends of the channel steel bottom plates are fixedly connected to the inner wall of the equipment rack.
更进一步地,所述伸缩气缸的背面固定连接有安装板架,所述安装板架与支撑底架通过螺栓相连接,所述伸缩气缸的伸缩杆与固定底板通过螺栓相连接。Further, a mounting plate frame is fixedly connected to the back of the telescopic cylinder, the mounting plate frame and the supporting chassis are connected by bolts, and the telescopic rod of the telescopic cylinder is connected with the fixed bottom plate by bolts.
更进一步地,所述固定底板的左右两端固定连接有移动滑块,所述移动滑块的表面贯穿插设有移动导杆,所述移动导杆的背端与支撑底架的表面固定连接。Further, the left and right ends of the fixed bottom plate are fixedly connected with moving sliders, the surface of the moving slider is inserted with a moving guide rod, and the back end of the moving guide rod is fixedly connected with the surface of the supporting chassis. .
(三)有益效果(3) Beneficial effects
采用本实用新型提供的技术方案,与已知的公有技术相比,具有如下有益效果,Compared with the known public technology, the technical solution provided by the present invention has the following beneficial effects:
1、本实用新型通过第一绕轴和第二绕轴对经丝提供张力,通过智能控温器和发热烫板的配合下对倒轴车上经轴最后部分的经丝进行均匀恒温烫丝,最终将各种弹丝产品烫直,不起扭结,经丝张力均匀,温度一致,回弹稳定,平整度好,产品质量更有保证,无须下轴,在倒轴时直接进行烫丝工序,省时省力,工作效率提高,无须再次理头,大大节省时间,能够自由调节发热烫板的高度,降低使用时的局限性,倒轴与烫丝工作在同一台机器上,减少工作环节,倒轴与烫丝工作一次成型,简单方便、实用高效。1. The utility model provides tension to the warp through the first winding shaft and the second winding shaft, and uniformly irons the warp at the last part of the warp beam on the inverted car under the cooperation of the intelligent temperature controller and the heating ironing plate. , Finally, all kinds of elastic wire products are ironed straight, without kinking, uniform warp tension, consistent temperature, stable rebound, good flatness, and product quality is more guaranteed. , save time and effort, improve work efficiency, no need to trim the head again, greatly save time, can freely adjust the height of the heating ironing board, reduce the limitations of use, the reverse shaft and ironing work on the same machine, reducing work links, Inverted shaft and ironing work are formed at one time, which is simple, convenient, practical and efficient.
2、本实用新型倒轴时直接烫丝,卷绕张力均匀,经轴平整度高,经轴质量有保证,经轴成型良好,降低次品率,经轴到织造车间开机速度得到提升,大大节约了开机时间,提高了生产效率,提高了产品品质的稳定性。2. The utility model directly irons the wire when the shaft is reversed, the winding tension is uniform, the flatness of the warp beam is high, the quality of the warp beam is guaranteed, the warp beam is well formed, the defective rate is reduced, and the start-up speed of the warp beam to the weaving workshop is improved, greatly It saves startup time, improves production efficiency, and improves the stability of product quality.
3、本发明通过将倒轴烫丝一体化设计,实现了在人力成本和时间成本的大幅降低,有效提高了经济效益,现有技术中倒轴和烫丝分开进行的一般需要3-5个人进行操作,现在通过将倒轴烫丝一体化设计后,可以缩减至1-2个人,同时,现有技术中倒轴和烫丝分开进行的,生产时间上需要2-3小时,现在通过将倒轴和烫丝一体化设计后,可以缩减至10-20分钟,经济效益上有了大幅提高。3. The present invention achieves a significant reduction in labor cost and time cost through the integrated design of the reverse shaft ironing, and effectively improves the economic benefit. In the prior art, it generally requires 3-5 people to carry out the reverse shaft and ironing separately. The operation can now be reduced to 1-2 people after the integrated design of the reverse shaft ironing. At the same time, in the prior art, the reverse shaft and ironing are carried out separately, and the production time takes 2-3 hours. After the integrated design of reverse shaft and ironing, it can be reduced to 10-20 minutes, and the economic benefit has been greatly improved.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型中图1中的结构局部放大示意图;Fig. 2 is the structure part enlarged schematic diagram in Fig. 1 in the utility model;
图3为本实用新型的仰视剖面示意图;Fig. 3 is the bottom view sectional schematic diagram of the utility model;
图中的标号分别代表,1、设备机架;2、第一绕轴;3、第二绕轴;4、驱动电机;5、发热烫板;6、栏杆保护架;7、绕线辊;8、控制开关;9、支撑底架;10、移动滑块;11、移动导杆;12、智能控温器;13、伸缩气缸;14、安装板架;15、槽钢底板;16、固定底板。The symbols in the figure respectively represent, 1, equipment rack; 2, the first winding axis; 3, the second winding axis; 4, the driving motor; 5, the heating plate; 6, the railing protection frame; 7, the winding roller; 8. Control switch; 9. Support chassis; 10. Moving slider; 11. Moving guide rod; 12. Intelligent temperature controller; 13. Telescopic cylinder; 14. Mounting plate frame; 15. Channel steel bottom plate; 16. Fixed bottom plate.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面结合实施例对本实用新型作进一步的描述。The present utility model will be further described below in conjunction with the embodiments.
实施例1Example 1
本实施例的一种织造加工用设备,如图1所示,包括设备机架1,所述设备机架1的内部安装有第一绕轴2,所述设备机架1的底端安装有第二绕轴3,所述第一绕轴2与第二绕轴3之间安装有发热烫板5,所述设备机架1的内部安装有智能控温器12,所述设备机架1的内部安装有绕线辊7。As shown in FIG. 1 , the equipment for weaving processing in this embodiment includes an equipment rack 1 , a
如图1所示,所述设备机架1的底端固定连接有栏杆保护架6,所述栏杆保护架6与设备机架1的表面固定连接,所述栏杆保护架6的表面安装有控制开关8。As shown in FIG. 1 , a
如图1所示,所述第一绕轴2的左端安装有驱动电机4,所述驱动电机4与设备机架1的内壁固定连接,所述驱动电机4的输出轴与第一绕轴2的左端固定连接,所述第一绕轴2的右端与设备机架1的内壁通过内嵌轴承相连接。As shown in FIG. 1 , a drive motor 4 is installed on the left end of the
如图1所示,所述第二绕轴3与设备机架1的内壁通过内嵌轴承相连接。As shown in FIG. 1 , the second winding
如图1所示,所述固定底板16的左右两端固定连接有移动滑块10,所述移动滑块10的表面贯穿插设有移动导杆11,所述移动导杆11的背端与支撑底架9的表面固定连接。As shown in FIG. 1 , the left and right ends of the fixed
本实施例在具体实施时,用户在使用过程中,经丝经过第一绕轴2和第二绕轴3,收卷到绕线辊7上,驱动电机4为第一绕轴2提供驱动的动力,用户通过绕线辊7上控制开关8控制启动,由栏杆保护架6自身提供防护,通过智能控温器12控制温度,发热烫板5对倒轴车上经轴最后部分的经丝进行均匀恒温烫丝,最终将各种弹丝产品烫直;In the specific implementation of this embodiment, during the user's use, the warp wire passes through the first winding
经丝张力均匀,温度一致,回弹稳定,平整度好,产品质量更有保证,无须下轴,在倒轴时直接进行烫丝工序,省时省力,工作效率提高,无须再次理头,大大节省时间,倒轴与烫丝工作在同一台机器上,减少工作环节,倒轴与烫丝工作一次成型,简单方便、实用高效。The warp thread tension is uniform, the temperature is consistent, the springback is stable, the flatness is good, and the product quality is more guaranteed. There is no need to lower the shaft. Save time, the reverse shaft and wire ironing work on the same machine, reducing the work link, and the reverse shaft and wire ironing work at one time, which is simple, convenient, practical and efficient.
通过将倒轴烫丝一体化设计,实现了在人力成本和时间成本的大幅降低,有效提高了经济效益,现有技术中倒轴和烫丝分开进行的一般需要3-5个人进行操作,现在通过将倒轴烫丝一体化设计后,可以缩减至1-2个人,同时,现有技术中倒轴和烫丝分开进行的,生产时间上需要2-3小时,现在通过将倒轴和烫丝一体化设计后,可以缩减至10-20分钟,经济效益上有了大幅提高。Through the integrated design of the reverse shaft ironing, the labor cost and time cost are greatly reduced, and the economic benefit is effectively improved. Through the integrated design of the reverse shaft ironing, it can be reduced to 1-2 people. At the same time, in the prior art, the reverse shaft and ironing are carried out separately, and the production time takes 2-3 hours. Now by integrating the reverse shaft and ironing After the silk integrated design, it can be reduced to 10-20 minutes, and the economic benefit has been greatly improved.
实施例2Example 2
在其他层面,如图3所示,所述发热烫板5的背面安装有固定底板16,所述设备机架1的内部安装有支撑底架9,所述支撑底架9与设备机架1的内壁固定连接,所述支撑底架9的正面安装有两组伸缩气缸13。On other levels, as shown in FIG. 3 , a fixed
如图3所示,所述伸缩气缸13的背面固定连接有安装板架14,所述安装板架14与支撑底架9通过螺栓相连接,所述伸缩气缸13的伸缩杆与固定底板16通过螺栓相连接。As shown in FIG. 3 , a mounting
如图3所示,所述支撑底架9的背面固定连接有两组槽钢底板15,所述槽钢底板15的背端与设备机架1的内壁固定连接。As shown in FIG. 3 , two sets of channel
本实施例在具体实施时,用户通过控制伸缩气缸13,使得固定底板16带动发热烫板5移动,带动移动滑块10在移动导杆11表面移动,能够自由调节发热烫板5的高度,降低使用时的局限性。In the specific implementation of this embodiment, the user controls the
实施例3Example 3
本实施例中,工艺路线:络丝、加捻、挂丝上排、牵经、倒轴烫丝、扒综和织造;In the present embodiment, the process route: winding, twisting, hanging the upper row of the yarn, drawing the warp, reverse the shaft ironing, pulling the heald and weaving;
其中工艺参数为,倒轴速度:快速70米/分,慢速点动2米/分;烫板温度:170℃-190℃;发热烫板5高出经丝面3公分高度;第一绕轴2绕张力4公斤;成型角度25度;烫丝时卷绕张力1公斤。Among them, the process parameters are, the reverse axis speed: fast 70 m/min, slow jog 2 m/min; ironing plate temperature: 170 ℃ - 190 ℃;
综上所述,用户在使用时,经丝经过第一绕轴2和第二绕轴3,收卷到绕线辊7上,驱动电机4为第一绕轴2提供驱动的动力,用户通过绕线辊7上控制开关8控制启动,由栏杆保护架6自身提供防护,用户通过控制伸缩气缸13,使得固定底板16带动发热烫板5移动,带动移动滑块10在移动导杆11表面移动,通过智能控温器12控制温度,发热烫板5对倒轴车上经轴最后部分的经丝进行均匀恒温烫丝,最终将各种弹丝产品烫直;To sum up, when the user is using, the warp wire passes through the first winding
经丝张力均匀,温度一致,回弹稳定,平整度好,产品质量更有保证,无须下轴,在倒轴时直接进行烫丝工序,省时省力,工作效率提高,无须再次理头,大大节省时间,能够自由调节发热烫板5的高度,降低使用时的局限性,倒轴与烫丝工作在同一台机器上,减少工作环节,倒轴与烫丝工作一次成型,简单方便、实用高效;The warp thread tension is uniform, the temperature is consistent, the springback is stable, the flatness is good, and the product quality is more guaranteed. There is no need to lower the shaft. Save time, can freely adjust the height of the
倒轴时直接烫丝,卷绕张力均匀,经轴平整度高,经轴质量有保证,经轴成型良好,降低次品率,经轴到织造车间开机速度得到提升,大大节约了开机时间,提高了生产效率,提高了产品品质的稳定性。When the beam is reversed, the wire is directly ironed, the winding tension is uniform, the warp beam flatness is high, the warp beam quality is guaranteed, the warp beam is well formed, the defective rate is reduced, the start-up speed of the warp beam to the weaving workshop is improved, and the start-up time is greatly saved. Improve production efficiency and improve product quality stability.
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不会使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be used for the foregoing implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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