CN216756285U - Premixing device of high-shear dispersion emulsifying machine - Google Patents
Premixing device of high-shear dispersion emulsifying machine Download PDFInfo
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- CN216756285U CN216756285U CN202220038443.XU CN202220038443U CN216756285U CN 216756285 U CN216756285 U CN 216756285U CN 202220038443 U CN202220038443 U CN 202220038443U CN 216756285 U CN216756285 U CN 216756285U
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- 239000006185 dispersion Substances 0.000 title claims abstract 11
- 230000001804 emulsifying effect Effects 0.000 title abstract 3
- 238000002156 mixing Methods 0.000 claims abstract description 72
- 238000003756 stirring Methods 0.000 claims abstract description 50
- 230000005540 biological transmission Effects 0.000 claims description 21
- 239000003995 emulsifying agent Substances 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 4
- 239000011550 stock solution Substances 0.000 abstract description 14
- 239000002699 waste material Substances 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 3
- 230000035484 reaction time Effects 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 21
- 239000000243 solution Substances 0.000 description 8
- 239000003814 drug Substances 0.000 description 6
- 239000000575 pesticide Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000013517 stratification Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本申请涉及分散乳化机的技术领域,具体为一种高剪切分散乳化机预混合装置。The present application relates to the technical field of dispersing emulsifiers, in particular to a high shear dispersing emulsifier premixing device.
背景技术Background technique
分散乳化机在进料口预先有不同种类的液体或液体与固体的混合物,然后电机驱动主轴带动转子旋转,最终将不同种类的液体或液体与固体混合物在工作腔内分散均质乳化,高剪切分散乳化机是农药制造过程中必不可少的一种设备。The dispersing emulsifier has different kinds of liquids or mixtures of liquids and solids in advance at the feeding port, and then the motor drives the main shaft to drive the rotor to rotate, and finally disperses different kinds of liquids or mixtures of liquids and solids in the working chamber. The cutting and dispersing emulsifier is an indispensable equipment in the pesticide manufacturing process.
在实现本申请过程中,发明人发现该技术中至少存在如下问题,现有的混合装置中搅拌叶固定,导致搅拌范围有限,不能对整个箱内的液体进行混合,使得原料粘附在箱体内壁上,从而造成浪费的情况,同时也造成农药的浓度不均匀,耗费了大量的混合时间。In the process of realizing this application, the inventor found that there are at least the following problems in this technology. The stirring blade in the existing mixing device is fixed, resulting in a limited stirring range, and the liquid in the entire tank cannot be mixed, so that the raw materials adhere to the tank body. On the inner wall, which results in waste, and also causes uneven concentration of pesticides, which consumes a lot of mixing time.
实用新型内容Utility model content
为了改善上述提到的装置不便刮除箱体内壁上粘附原液的问题,本申请提供一种高剪切分散乳化机预混合装置。In order to improve the above-mentioned problem that the device is inconvenient to scrape off the raw liquid adhering to the inner wall of the box, the present application provides a pre-mixing device for a high-shear dispersing emulsifier.
本申请提供如下技术方案:一种高剪切分散乳化机预混合装置,包括底板,所述底板顶部的边缘处固定有支撑柱,所述支撑柱远离所述底板的一端安装有混合罐,所述混合罐顶部的两端均开设有进料口,所述混合罐的顶部固定有驱动电机,所述驱动电机的动力输出端安装有搅拌轴,所述搅拌轴的两端等间距安装有搅拌杆,所述搅拌轴的底部安装有传动组件,所述混合罐内壁的两端均安装有刮板,所述刮板通过连接杆与所述搅拌轴固定连接,所述混合罐的底部开设有出料口。The application provides the following technical solutions: a premixing device for a high shear dispersing emulsifier, comprising a bottom plate, a support column is fixed at the edge of the top of the bottom plate, and a mixing tank is installed at one end of the support column away from the bottom plate, so Both ends of the top of the mixing tank are provided with feeding ports, a driving motor is fixed on the top of the mixing tank, a stirring shaft is installed at the power output end of the driving motor, and stirring shafts are installed at equal intervals at both ends of the stirring shaft A transmission assembly is installed at the bottom of the stirring shaft, scrapers are installed on both ends of the inner wall of the mixing tank, the scrapers are fixedly connected to the stirring shaft through a connecting rod, and the bottom of the mixing tank is provided with Outlet.
通过采用上述技术方案,驱动电机启动带动搅拌轴转动,搅拌轴转动带动搅拌杆转动对混合罐内部的原液进行搅拌,使原液充分混合,搅拌轴转动的同时通过连接杆带动刮板进行旋转,从而能够将粘附在混合罐内壁上的原液刮除,尽量避免原液造成浪费,同时配合传动组件的作用,使得原液混合地更加均匀,尽量避免混合罐内部的原液出现分层的情况。By adopting the above technical solution, the driving motor starts to drive the stirring shaft to rotate, and the stirring shaft rotates to drive the stirring rod to rotate to stir the stock solution inside the mixing tank, so that the stock solution is fully mixed, and the stirring shaft rotates while driving the scraper to rotate through the connecting rod, thereby It can scrape off the raw liquid adhering to the inner wall of the mixing tank to avoid waste of the raw liquid as much as possible. At the same time, it cooperates with the function of the transmission component to make the raw liquid mixed more evenly, and try to avoid the stratification of the raw liquid inside the mixing tank.
可选的,所述底板顶部靠近所述混合罐的一端安装有收集组件,所述收集组件包括收集框,所述收集组件的收集框位于底板的顶部,所述收集框底部的两端均安装有滑块,所述底板顶部的两端均开设有滑槽,所述滑块与所述滑槽之间滑动连接。Optionally, a collection assembly is installed at one end of the top of the bottom plate close to the mixing tank, the collection assembly includes a collection frame, the collection frame of the collection assembly is located on the top of the bottom plate, and both ends of the bottom of the collection frame are installed. There is a sliding block, and both ends of the top of the bottom plate are provided with sliding grooves, and the sliding block and the sliding groove are slidably connected.
通过采用上述技术方案,通过收集框对混合后的原液进行收集,当收集至一定量,向外拉动收集框,使得滑块滑脱滑槽的内部,方便对收集框进行快速拆卸并移除原液。By adopting the above technical solution, the mixed stock solution is collected by the collection frame, and when a certain amount is collected, the collection frame is pulled outward to make the slider slip out of the chute, which facilitates quick disassembly of the collection frame and removal of the stock solution.
可选的,所述进料口的内部均安装有密封塞,所述密封塞与所述进料口之间螺纹连接。Optionally, sealing plugs are installed inside the feed ports, and the sealing plugs and the feed ports are threadedly connected.
通过采用上述技术方案,方便对密封塞进行密封,尽量避免装置在工作过程中杂质进入混合罐的内部,进而降低了农药的质量。By adopting the above technical scheme, it is convenient to seal the sealing plug, try to prevent impurities from entering the inside of the mixing tank during the working process of the device, thereby reducing the quality of the pesticide.
可选的,所述搅拌杆的外壁等间距开设有通孔。Optionally, the outer wall of the stirring rod is provided with through holes at equal intervals.
通过采用上述技术方案,减少了搅拌杆与原液之间的阻力,从而不同的原液之间能够接触地更加充分。By adopting the above technical solution, the resistance between the stirring rod and the stock solution is reduced, so that the contact between different stock solutions is more sufficient.
可选的,所述混合罐内腔底部的两端均固定有斜板,两组所述斜板的底端与出料口连接。Optionally, inclined plates are fixed on both ends of the bottom of the inner cavity of the mixing tank, and the bottom ends of the two sets of inclined plates are connected to the discharge port.
通过采用上述技术方案,方便将混合后的药剂通过斜板快速排出混合罐。By adopting the above technical scheme, it is convenient to quickly discharge the mixed medicament from the mixing tank through the inclined plate.
可选的,所述传动组件包括第一锥齿轮,所述传动组件的第一锥齿轮位于搅拌轴的底部,所述第一锥齿轮的两端均啮合连接有第二锥齿轮,所述第二锥齿轮远离所述第一锥齿轮的一端通过轴承安装有传动轴,所述传动轴的外壁等间距固定有搅拌叶。Optionally, the transmission assembly includes a first bevel gear, the first bevel gear of the transmission assembly is located at the bottom of the stirring shaft, both ends of the first bevel gear are meshed and connected with a second bevel gear, and the first bevel gear is meshed and connected. One end of the second bevel gear away from the first bevel gear is mounted with a transmission shaft through a bearing, and stirring blades are fixed at equal intervals on the outer wall of the transmission shaft.
通过采用上述技术方案,搅拌轴转动带动第一锥齿轮转动,第一锥齿轮转动带动第二锥齿轮转动,从而能够带动传动轴和搅拌叶转动,对混合罐内腔底部的原液进行搅拌,尽量避免混合罐内部出现上下分层的情况。By adopting the above technical solution, the rotation of the stirring shaft drives the rotation of the first bevel gear, and the rotation of the first bevel gear drives the rotation of the second bevel gear, thereby driving the transmission shaft and the stirring blade to rotate, and stirring the raw liquid at the bottom of the inner cavity of the mixing tank as much as possible. Avoid stratification inside the mixing tank.
可选的,所述混合罐的底部设置有挡料组件,所述挡料组件包括安装板,所述挡料组件的安装板位于混合罐底部的一端,所述安装板靠近所述出料口的一端安装有电动推杆,所述电动推杆的输出端安装有活动板,所述活动板远离所述电动推杆的一端固定有T型导向杆,所述T型导向杆的外壁套设有挡板,所述挡板的顶部与所述混合罐的底部固定连接,所述挡板与所述活动板之间相互抵接。Optionally, the bottom of the mixing tank is provided with a baffle assembly, the baffle assembly includes a mounting plate, the mounting plate of the baffle assembly is located at one end of the bottom of the mixing tank, and the mounting plate is close to the discharge port. An electric push rod is installed at one end of the electric push rod, a movable plate is installed at the output end of the electric push rod, and a T-shaped guide rod is fixed at one end of the movable plate away from the electric push rod, and the outer wall of the T-shaped guide rod is sleeved. There is a baffle, the top of the baffle is fixedly connected with the bottom of the mixing tank, and the baffle and the movable plate abut each other.
通过采用上述技术方案,电动推杆启动带动活动板向左移动,直至活动板与挡板相互抵接,从而能够将出料口封闭,延长了原液在混合罐内部的停留时间,使得原液反应地更加充分。By adopting the above technical solution, the electric push rod starts to drive the movable plate to move to the left until the movable plate and the baffle abut each other, so that the discharge port can be closed, and the residence time of the raw liquid in the mixing tank can be prolonged, so that the raw liquid can react more fully.
可选的,所述活动板的横截面面积大于出料口的横截面面积。Optionally, the cross-sectional area of the movable plate is larger than the cross-sectional area of the discharge port.
通过采用上述技术方案,使得活动板能够完全将出料口覆盖,尽量避免药剂从混合罐中漏出。By adopting the above technical solution, the movable plate can completely cover the discharge port, so as to avoid the leakage of the medicine from the mixing tank as much as possible.
与现有技术相比,本申请的有益效果是:Compared with the prior art, the beneficial effects of the present application are:
(1)通过驱动电机、搅拌轴和连接杆的配合设置,能够带动刮板沿着混合罐的内壁转动,从而便于将混合箱内壁粘附的原液刮除,尽量避免造成浪费,同时配合传动组件的作用,方便对混合罐底部的原料进行搅拌,使得原液混合地更加充分,缩短了装置的反应时间,从而提高了装置的混合效率;(1) Through the cooperation of the driving motor, the stirring shaft and the connecting rod, the scraper can be driven to rotate along the inner wall of the mixing tank, so as to facilitate the scraping of the raw liquid adhering to the inner wall of the mixing tank and avoid waste as much as possible. At the same time, it cooperates with the transmission components. It is convenient to stir the raw materials at the bottom of the mixing tank, so that the raw liquid is mixed more fully, and the reaction time of the device is shortened, thereby improving the mixing efficiency of the device;
(2)通过T型导向杆、挡板、活动板、电动推杆和安装板的配合设置,能够对出料口进行封闭,延长了物料在混合罐内部的反应时间,从而提高了装置的混合效果。(2) Through the cooperation of the T-shaped guide rod, baffle, movable plate, electric push rod and installation plate, the discharge port can be closed, which prolongs the reaction time of the material inside the mixing tank, thereby improving the mixing of the device. Effect.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本申请的整体结构示意图;1 is a schematic diagram of the overall structure of the application;
图2为本申请的图1中A处结构示意图;Fig. 2 is the structural representation of place A in Fig. 1 of the application;
图3为本申请的混合罐仰视结构示意图。FIG. 3 is a schematic view of the bottom view of the mixing tank of the application.
图中:1、驱动电机;2、密封塞;3、进料口;4、混合罐;5、搅拌轴;6、搅拌杆;7、斜板;8、挡料组件;801、T型导向杆;802、挡板;803、活动板;804、电动推杆;805、安装板;9、支撑柱;10、底板;11、收集组件;1101、滑槽;1102、滑块;1103、收集框;12、出料口;13、连接杆;14、刮板;15、通孔;16、传动组件;1601、第一锥齿轮;1602、第二锥齿轮;1603、搅拌叶;1604、传动轴。In the figure: 1. Drive motor; 2. Sealing plug; 3. Feed port; 4. Mixing tank; 5. Stirring shaft; 6. Stirring rod; 7. Inclined plate; Rod; 802, baffle; 803, movable plate; 804, electric push rod; 805, mounting plate; 9, support column; 10, bottom plate; 11, collection assembly; 1101, chute; 1102, slider; 1103, collection frame; 12, discharge port; 13, connecting rod; 14, scraper; 15, through hole; 16, transmission assembly; 1601, first bevel gear; 1602, second bevel gear; 1603, stirring blade; 1604, transmission axis.
具体实施方式Detailed ways
以下结合附图1-3对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-3.
请参阅图1,本申请提供的一种实施例:一种高剪切分散乳化机预混合装置,包括底板10,底板10顶部的边缘处固定有支撑柱9,支撑柱9远离底板10的一端安装有混合罐4,底板10顶部靠近混合罐4的一端安装有收集组件11,收集组件11包括收集框1103,收集组件11的收集框1103位于底板10的顶部,收集框1103底部的两端均安装有滑块1102,底板10顶部的两端均开设有滑槽1101,滑块1102与滑槽1101之间滑动连接;通过收集框1103对混合后的原液进行收集,当收集至一定量,向外拉动收集框1103,使得滑块1102滑脱滑槽1101的内部,方便对收集框1103进行快速拆卸并移除原液。Please refer to FIG. 1 , an embodiment provided in this application: a premixing device for a high shear dispersing emulsifier, comprising a
参阅图1,混合罐4顶部的两端均开设有进料口3,进料口3的内部均安装有密封塞2,密封塞2与进料口3之间螺纹连接;方便对密封塞2进行密封,尽量避免装置在工作过程中杂质进入混合罐4的内部,进而降低了农药的质量。Referring to FIG. 1, both ends of the top of the
参阅图1,混合罐4的顶部固定有驱动电机1,驱动电机1的动力输出端安装有搅拌轴5,搅拌轴5的两端等间距安装有搅拌杆6,搅拌杆6的外壁等间距开设有通孔15;减少了搅拌杆6与原液之间的阻力,从而不同的原液之间能够接触地更加充分。Referring to Fig. 1, the top of the
参阅图2,搅拌轴5的底部安装有传动组件16,传动组件16包括第一锥齿轮1601,传动组件16的第一锥齿轮1601位于搅拌轴5的底部,第一锥齿轮1601的两端均啮合连接有第二锥齿轮1602,第二锥齿轮1602远离第一锥齿轮1601的一端通过轴承安装有传动轴1604,传动轴1604的外壁等间距固定有搅拌叶1603;搅拌轴5转动带动第一锥齿轮1601转动,第一锥齿轮1601转动带动第二锥齿轮1602转动,从而能够带动传动轴1604和搅拌叶1603转动,对混合罐4内腔底部的原液进行搅拌,尽量避免混合罐4内部出现上下分层的情况。Referring to FIG. 2 , a
参阅图3,混合罐4内壁的两端均安装有刮板14,刮板14通过连接杆13与搅拌轴5固定连接,混合罐4的底部开设有出料口12,混合罐4内腔底部的两端均固定有斜板7,两组斜板7的底端与出料口12连接,以方便将混合后的药剂通过斜板7快速排出混合罐4。3, both ends of the inner wall of the
混合罐4的底部设置有挡料组件8,挡料组件8包括安装板805,挡料组件8的安装板805位于混合罐4底部的一端,安装板805靠近出料口12的一端安装有电动推杆804,电动推杆804的输出端安装有活动板803,活动板803远离电动推杆804的一端固定有T型导向杆801,T型导向杆801的外壁套设有挡板802,挡板802的顶部与混合罐4的底部固定连接,挡板802与活动板803之间相互抵接;电动推杆804启动带动活动板803向左移动,直至活动板803与挡板802相互抵接,从而能够将出料口12封闭,延长了原液在混合罐4内部的停留时间,使得原液反应地更加充分。The bottom of the
参阅图3,活动板803的横截面面积大于出料口12的横截面面积;使得活动板803能够完全将出料口12覆盖,尽量避免药剂从混合罐4中漏出。Referring to FIG. 3 , the cross-sectional area of the
工作原理:使用时,外接电源,拧开密封塞2,将需要制备农药的原液通过进料口3依次加入混合罐4的内部,通过控制器打开驱动电机1,驱动电机1启动带动搅拌轴5转动,搅拌轴5转动带动搅拌杆6转动对原液进行搅拌,使得原液混合,搅拌轴5转动的同时通过连接杆13带动刮板14旋转,从而能够将混合罐4内壁上粘附的原液刮除,同时搅拌轴5带动第一锥齿轮1601转动,第一锥齿轮1601转动带动第二锥齿轮1602转动,第二锥齿轮1602转动带动传动轴1604转动,从而使得搅拌叶1603转动对混合罐4内腔底部的原液进行搅拌,进而使得原液混合地更加均匀充分,尽量避免出现分层的情况,降低农药的质量。Working principle: when in use, connect the power supply, unscrew the sealing
经过一段时间工作后,通过控制器启动电动推杆804,电动推杆804收缩带动活动板803向右移动,此时T型导向杆801在挡板802的内部向右移动,直至出料口12打开,在斜板7的引导下,使得混合后的药剂通过出料口12快速导入收集框1103的内部,当收集至一定量时,向外拉动收集框1103,使得滑块1102滑脱滑槽1101的内部,方便将收集框1103拆卸并移除药剂。After a period of work, the
对于本领域技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其他的具体形式实现本申请。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本申请内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Accordingly, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the application is to be defined by the appended claims rather than the foregoing description, which is therefore intended to fall within the scope of the claims. All changes that come within the meaning and scope of equivalents of equivalency are included in this application, and any reference signs in the claims shall not be construed as limiting the involved claim.
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| CN115487709A (en) * | 2022-09-15 | 2022-12-20 | 四川制药制剂有限公司 | Preparation method of piperacillin sodium and tazobactam sodium and mixing device thereof |
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| CN115487709B (en) * | 2022-09-15 | 2024-03-26 | 四川制药制剂有限公司 | Preparation method of piperacillin sodium and tazobactam sodium and mixing device thereof |
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