CN216742761U - Portable oil ejector of speed reducer - Google Patents
Portable oil ejector of speed reducer Download PDFInfo
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- CN216742761U CN216742761U CN202123249685.8U CN202123249685U CN216742761U CN 216742761 U CN216742761 U CN 216742761U CN 202123249685 U CN202123249685 U CN 202123249685U CN 216742761 U CN216742761 U CN 216742761U
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Abstract
本实用新型提供了一种减速机便携式注油器,包括注油瓶,所述注油瓶呈半透明或全透明,且所述注油瓶的侧壁上设置有容积刻度尺;所述注油瓶的底部设置有出油口,所述出油口可拆卸连接有注油管,且所述出油口处还设置有用于控制出油口打开或关闭的球阀;所述注油瓶的顶部设置有瓶盖,所述瓶盖与注油瓶之间密封连接,且所述瓶盖上设置有加压口和泄压阀。通过注油瓶、设置在出油口的球阀、以及设置在瓶盖上的节流阀和泄压阀,通过外部气源对注油瓶内部充气加压进行注油,克服了机油自身黏度大、注油管横截面直径小以及注油瓶和减速机油箱注油口的高度差小的问题,有助于提高注油器使用的便捷性。
The utility model provides a portable oil filling device for a reducer, comprising an oil filling bottle, the oil filling bottle is translucent or fully transparent, and a volume scale is arranged on the side wall of the oil filling bottle; the bottom of the oil filling bottle is provided with a volume scale. There is an oil outlet, the oil outlet is detachably connected with an oil filling pipe, and a ball valve for controlling the opening or closing of the oil outlet is also arranged at the oil outlet; the top of the oil filling bottle is provided with a bottle cap, so The bottle cap is sealed with the oil filling bottle, and the bottle cap is provided with a pressure port and a pressure relief valve. Through the oil filling bottle, the ball valve set at the oil outlet, and the throttle valve and the pressure relief valve set on the bottle cap, the inside of the oil filling bottle is inflated and pressurized by the external air source for oil filling, which overcomes the high viscosity of the oil itself and the oil filling pipe. The small diameter of the cross section and the small height difference between the oil filling bottle and the oil filling port of the reducer oil tank help to improve the convenience of the oiler.
Description
技术领域technical field
本实用新型涉及减速机注油设备技术领域,具体地,涉及一种减速机便携式注油器。The utility model relates to the technical field of oil injection equipment for a reducer, in particular to a portable oil injector for a reducer.
背景技术Background technique
减速机一般用于低转速大扭矩的传动设备,减速机在原动机和工作机或执行机构之间起匹配转速和传递转矩的作用,是一种相对精密的机械。The reducer is generally used for transmission equipment with low speed and high torque. The reducer plays the role of matching the speed and transmitting torque between the prime mover and the working machine or the actuator, and is a relatively precise machine.
目前,减速机在投入使用时,需要定期更换机油。现有技术通常使用加油枪为减速机进行加油作业。但是,对于用于结构紧凑的设备中的减速机,其加油空间小,难以使用加油枪进行加油。At present, when the reducer is put into use, the oil needs to be changed regularly. In the prior art, a refueling gun is usually used to refuel the reducer. However, for the reducer used in the compact equipment, the refueling space is small, and it is difficult to use the refueling gun to refuel.
现有公开号为CN213655677U的中国专利,其公开了一种简易的便携式注油装置,主要涉及注油装置技术领域。一种简易的便携式注油装置,包括箱体,所述箱体顶面安装注油阀,所述箱体前面一侧安装气动三联件,所述气动三联件两侧均安装进气管,位于所述气动三联件一侧的进气管一端与箱体内部连通,位于气动三联件另一侧的进气管上安装进气阀,所述箱体一侧底部安装出油管,所述出油管上安装出油阀。There is a Chinese patent with publication number CN213655677U, which discloses a simple portable oil filling device, and mainly relates to the technical field of oil filling device. A simple portable oil filling device includes a box body, an oil filling valve is installed on the top surface of the box body, a pneumatic triple piece is installed on one side of the front of the box body, and air intake pipes are installed on both sides of the pneumatic triple piece, located in the pneumatic triple piece. One end of the air inlet pipe on one side of the triple piece is communicated with the inside of the box body, an inlet valve is installed on the air inlet pipe on the other side of the pneumatic triple piece, an oil outlet pipe is installed at the bottom of one side of the box body, and an oil outlet valve is installed on the oil outlet pipe .
发明人认为现有技术中的注油装置存在以下缺陷:The inventor believes that the oil injection device in the prior art has the following defects:
1、现有的注油装置结构复杂,难以灵活移动,适用性差。1. The existing oil injection device has a complex structure, is difficult to move flexibly, and has poor applicability.
2、现有的注油装置难以实现定量注油,容易出现注油过多或过少的情况。2. The existing oil injection device is difficult to achieve quantitative oil injection, and it is easy to cause too much or too little oil injection.
实用新型内容Utility model content
针对现有技术中的缺陷,本实用新型的目的是提供一种减速机便携式注油器。In view of the defects in the prior art, the purpose of the present utility model is to provide a portable oil injector for a reducer.
根据本实用新型提供的一种减速机便携式注油器,包括注油瓶,所述注油瓶呈半透明或全透明,且所述注油瓶的侧壁上设置有容积刻度尺;所述注油瓶的底部设置有出油口,所述出油口可拆卸连接有注油管,且所述出油口处还设置有用于控制出油口打开或关闭的球阀;所述注油瓶的顶部设置有瓶盖,所述瓶盖与注油瓶之间密封连接,且所述瓶盖上设置有加压口和泄压阀。A portable oil injector for a reducer provided according to the utility model comprises an oil injection bottle, the oil injection bottle is translucent or fully transparent, and a volume scale is arranged on the side wall of the oil injection bottle; the bottom of the oil injection bottle is provided with a volume scale; An oil outlet is provided, the oil outlet is detachably connected with an oil injection pipe, and the oil outlet is also provided with a ball valve for controlling the opening or closing of the oil outlet; the top of the oil injection bottle is provided with a bottle cap, The bottle cap is sealed with the oil filling bottle, and the bottle cap is provided with a pressure port and a pressure relief valve.
优选地,所述球阀的上侧与出油口螺纹连接,所述球阀的下侧螺纹连接有快速接头,且所述快速接头与注油管连接。Preferably, the upper side of the ball valve is threadedly connected to the oil outlet, the lower side of the ball valve is threadedly connected with a quick connector, and the quick connector is connected to the oil injection pipe.
优选地,所述注油瓶顶部包括内螺口,所述瓶盖包括外螺口,且所述注油瓶和瓶盖螺纹密封连接。Preferably, the top of the oil filling bottle includes an inner screw opening, the bottle cap includes an outer screw opening, and the oil filling bottle and the bottle cap are screw-tightly connected.
优选地,所述泄压阀的阈值满足出油口打开时,所述注油瓶内的机油能够通过注油管,且所述注油瓶内的气压不损伤注油瓶。Preferably, when the threshold value of the pressure relief valve satisfies the oil outlet opening, the oil in the oil filling bottle can pass through the oil filling pipe, and the air pressure in the oil filling bottle does not damage the oil filling bottle.
优选地,所述加压口处设置有节流阀,所述加压口可拆卸连接有外接气管,且所述节流阀用于控制加压口和外接气管的连通或断开。Preferably, a throttle valve is provided at the pressurizing port, an external air pipe is detachably connected to the pressurizing port, and the throttle valve is used to control the connection or disconnection between the pressurizing port and the external air pipe.
优选地,所述注油瓶包括全透明或半透明玻璃瓶、全透明或半透明塑料瓶。Preferably, the oil filling bottle includes a fully transparent or translucent glass bottle, a fully transparent or translucent plastic bottle.
优选地,所述注油瓶的底部自上向下逐渐收缩,所述出油口位于注油瓶底部的收缩中心。Preferably, the bottom of the oil filling bottle gradually shrinks from top to bottom, and the oil outlet is located at the shrinking center of the bottom of the oil filling bottle.
优选地,所述注油瓶的外侧壁上设置有便携式把手。Preferably, a portable handle is provided on the outer side wall of the oil filling bottle.
优选地,所述球阀包括不锈钢微型球阀。Preferably, the ball valve comprises a stainless steel miniature ball valve.
与现有技术相比,本实用新型具有如下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型通过注油瓶、设置在出油口的球阀、以及设置在瓶盖上的节流阀和泄压阀,通过外部气源对注油瓶内部充气加压进行注油,克服了机油自身黏度大、注油管横截面直径小以及注油瓶和减速机油箱注油口的高度差小的问题,有助于提高注油器使用的便捷性;1. The utility model uses the oil filling bottle, the ball valve arranged at the oil outlet, and the throttle valve and the pressure relief valve arranged on the bottle cap, and the oil filling bottle is filled and pressurized by the external air source, which overcomes the problem of the oil itself. The problems of high viscosity, small cross-sectional diameter of the oil injection pipe, and small height difference between the oil injection bottle and the oil filling port of the reducer oil tank help to improve the convenience of the oil injector;
2、本实用新型通过在注油瓶侧壁上设置的容积刻度尺和半透明的注油瓶配合,有助于实现对减速机油箱的定量注油,进而有助于提高注油的准确度;2. Through the cooperation of the volume scale set on the side wall of the oil filling bottle and the translucent oil filling bottle, the utility model helps to realize quantitative oil filling of the reducer oil tank, thereby helping to improve the accuracy of oil filling;
3、本实用新型通过将出油口、球阀、快速接头以及注油管之间均采用可拆卸式的活口连接,便于更换不同尺寸的部件,有助于提高注油器的适用性。3. The utility model adopts a detachable live port connection between the oil outlet, the ball valve, the quick joint and the oil injection pipe, which is convenient to replace parts of different sizes and helps to improve the applicability of the oil injector.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型主要体现便携式注油器整体结构的示意图;Fig. 1 is the schematic diagram that the utility model mainly embodies the overall structure of the portable oiler;
附图标记:Reference number:
注油瓶1 注油管5
瓶盖2 泄压阀6
球阀3 节流阀7
快速接头4
具体实施方式Detailed ways
下面结合具体实施例对本实用新型进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本实用新型,但不以任何形式限制本实用新型。应当指出的是,对本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变化和改进。这些都属于本实用新型的保护范围。The present utility model will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
如图1所示,根据本实用新型提供的一种减速机便携式注油器,包括注油瓶1、注油管5、球阀3以及瓶盖2。注油瓶1呈半透明或全透明,且注油瓶1的侧壁上蚀刻有容积刻度尺,工作人员透过注油瓶1能够看到注油瓶1内机油的上液面,结合注油瓶1侧壁上的容积刻度尺,能够使工作人员准确的看到注油瓶1内油量的变化,从而能够实现对减速机的定量注油。As shown in FIG. 1 , a portable oil injector for a reducer provided according to the present invention includes an
具体的,注油瓶1包括全透明或半透明玻璃瓶、全透明或半透明塑料瓶。本申请优选使用半透明塑料瓶,其自重轻,便于携带。Specifically, the
注油瓶1的底部一体成型有出油口,出油口为内螺口。球阀3为不锈钢微型球阀,具有一定的防锈性能,球阀3可拆卸安装在出油口处,且球阀3可以控制出油口打开或关闭。球阀3的上端开设有外螺口,球阀3上端的外螺口与出油口的内螺孔螺纹配合,实现了球阀3与出油口的可拆卸连接。球阀3的下端开设有外螺口,球阀3下端的外螺口用于与快速接头4可拆卸连接,且球阀3的阀门位于球阀3的中部。The bottom of the
注油管5的一端设置有外螺口,注油管5通过快速接头4与球阀3连接,从而实现了注油管5与出油口的可拆卸连接。发明人认为,出油口、球阀3、快速接头4以及注油管5之间均采用可拆卸式的活口连接,便于更换不同尺寸的部件,同时适应性更强。One end of the
瓶盖2可以将注油瓶1的顶部打开或封闭,注油瓶1的顶部包括内螺口,瓶盖2的下端开设有外螺口,通过注油瓶1顶部的内螺口和瓶盖2下端的外螺口的螺纹配合,实现将瓶盖2可拆卸地安装在注油瓶1的顶部。当需要对注油瓶1加油时,可以打开瓶盖2进行加油;当加油完成后,可以将瓶盖2螺纹安装到位,借助内螺口和外螺口的配合密封,能够防止注油瓶1内的机油从瓶盖2和注油瓶1的连接处溢出,且能够保证注油瓶1的内部为一个封闭的空间。The
瓶盖2上开设有加压口,加压口上螺纹安装有节流阀7,节流阀7通过螺纹配合连接有气管,气管可以与外接气源连通,从而实现对注油瓶1的内部空间充气加压,且节流阀7用于控制加压口和外接气管的连通或断开。The
常规状态下,通过将注油瓶1放置在高于减速机油箱注油口的位置,打开球阀3,注油瓶1内的机油即可通过注油管5流入减速机的油箱内,工作人员通过观察注油瓶1内的液面高度变化即可实现定量加油。但是,由于机油自身的黏性,在注油管5横截面较小、注油瓶1和减速机油箱注油口的高度差不大时,存在机油难以顺利流入减速机油箱的问题,且工作人员对注油速度难以控制。Under normal conditions, by placing the
因此通过瓶盖2上的加压口连通气源,例如在厂房内可以连通空压机管道,通过外部气源对注油瓶1充气,从而增大注油瓶1的内部气压,打开球阀3,机油在注油瓶1内部压力的作用下通过注油管5流入减速机的油箱内,能够保证在机油黏度高、注油管5横截面积小的情况下对减速机油箱的注油。通过增加外部气源的方式,对注油瓶1和减速机油箱注油口的高度差没有要求,因此可以提高注油瓶1放置的便捷性,也地提高了便携式注油器的适用性。Therefore, the pressure port on the
进一步地,安装在加压口的节流阀7能够随时阻断气源对注油瓶1的充气加压,且通过节流阀7还能够调节外部气源对注油瓶1的充气加压的速度,进而能够实现对注油速度的控制。Further, the
再进一步地,瓶盖2上安装有泄压阀6,泄压阀6的阈值满足出油口打开时,注油瓶1内的机油能够通过注油管5,且注油瓶1内的气压不损伤注油瓶1,从而能够保证注油器使用的安全性和使用寿命。Further, a
为了进一步地提高注油器使用的便捷性,在注油瓶1的外侧壁上安装便携式把手,一方面便于工作人员移动注油瓶1,另一方面针对极端的工作环境,工作人员可以手持注油瓶1完成对减速机油箱的注油。再进一步地,注油瓶1的底部自上向下逐渐收缩,出油口位于注油瓶1底部的收缩中心,借助向下逐渐收缩的注油瓶1底部,一方面便于注油瓶1内的机油通过出油口流入注油管5,另一方面便于将注油瓶1放置在镂空的机械架体上。In order to further improve the convenience of using the oil injector, a portable handle is installed on the outer side wall of the
优选地,注油管5采用软管,能够提高注油器的适用性。Preferably, the
工作原理working principle
常规状态下:通过将注油瓶1放置在高于减速机油箱注油口的位置,打开球阀3,注油瓶1内的机油即可通过注油管5流入减速机的油箱内,工作人员通过观察注油瓶1内的液面高度变化即可实现定量加油;加压条件下:打开球阀3,机油在注油瓶1内部压力的作用下通过注油管5流入减速机的油箱内,能够保证在机油黏度高、注油管5横截面积小的情况下对减速机油箱的注油。且通过增加外部气源的方式,对注油瓶1和减速机油箱注油口的高度差没有要求,提高了便携式注油器的适用性。Under normal conditions: by placing the
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying the indicated device. Or elements must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
以上对本实用新型的具体实施例进行了描述。需要理解的是,本实用新型并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本实用新型的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。The specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essential content of the present invention. The embodiments of the present application and the features in the embodiments may be combined with each other arbitrarily without conflict.
Claims (9)
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