CN216733114U - A tea oil pressing device with high oil yield - Google Patents
A tea oil pressing device with high oil yield Download PDFInfo
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技术领域technical field
本实用新型涉及茶油籽加工设备技术领域,尤其涉及一种高出油率的茶油榨油装置。The utility model relates to the technical field of camellia seed processing equipment, in particular to a camellia oil pressing device with high oil yield.
背景技术Background technique
茶油,是油茶籽油俗称,又名山茶油、山茶籽油,是从山茶科山茶属植物的普通油茶(Camellia oleifera Abel)成熟种子中提取的纯天然高级食用植物油,色泽金黄或浅黄,品质纯净,澄清透明,气味清香,味道纯正。油茶俗称山茶、野茶、白花茶,是中国特有的一种优质食用油料植物;油茶与茶叶为同属不同种,它们所结的种子榨出的植物油是完全不同的,前者称为油茶籽油,后者称为茶叶籽油;油茶是我国南方特有的木本油料树种,世界四大木本食用油树种,南方15个省区有自然分布,现有面积6000万亩,油茶一般在低纬度,低海拔土层深厚的低山丘陵地区、适合生产在酸性土壤PH值为5-6.5之间最好,年平均温度为14℃-21℃,年降雨量为800-2000mm。无霜期为200-360天,海拔300m以下,极端低温达-17℃,≥10℃,积温为4250-7000℃。Camellia oil, also known as camellia oil, camellia seed oil, is a pure natural high-grade edible vegetable oil extracted from the mature seeds of Camellia oleifera Abel, a plant belonging to the camellia family, with golden or light yellow color. Pure, clear and transparent, fragrant smell, pure taste. Camellia oleifera, commonly known as camellia, wild tea, and white-flowered tea, is a high-quality edible oil plant unique to China; Camellia oleifera and tea are of the same genus and different species, and the vegetable oils extracted from their seeds are completely different. The former is called Camellia oleifera seed oil. The latter is called tea seed oil; Camellia oleifera is a woody oil tree species unique to southern my country, and the world's four major woody edible oil tree species. It is naturally distributed in 15 southern provinces and regions, with an existing area of 60 million mu. Camellia oleifera is generally in low latitudes and low Low mountain and hilly areas with deep soil layers above sea level are suitable for production in acidic soil with a pH value of 5-6.5, an annual average temperature of 14°C-21°C, and an annual rainfall of 800-2000mm. The frost-free period is 200-360 days, the altitude is below 300m, the extreme low temperature reaches -17℃, ≥10℃, and the accumulated temperature is 4250-7000℃.
现有技术中,茶油的压榨技术已经得到发展,不再使用传统的榨油工艺,但是茶油压榨过程中的出油率仍然是主要的攻坚方向,虽然出油率相传统工艺已经有所提升,但是出油率依旧不理想,茶油籽的利用率依旧不高,故亟需一种新的榨油装置以解决现有技术中的缺陷和不足。In the prior art, the pressing technology of tea oil has been developed, and the traditional oil pressing process is no longer used, but the oil yield in the tea oil pressing process is still the main tackling direction, although the oil yield has been somewhat different from the traditional technology. However, the oil yield is still unsatisfactory, and the utilization rate of tea oil seeds is still not high, so a new oil pressing device is urgently needed to solve the defects and deficiencies in the prior art.
实用新型内容Utility model content
针对上述技术中存在的不足之处,本实用新型提供一种高出油率的茶油榨油装置,通过设置两个不同的榨油机构对茶油籽进行两道不同的榨油工序,保证茶油籽的出油率得到有效的提升,提高利用率;同时设置尼龙过滤袋包覆茶油籽原料进行加工,有效的避免产生过多的残渣,影响出油品质。In view of the deficiencies in the above-mentioned technologies, the utility model provides a tea oil pressing device with high oil yield. The oil yield of camellia oil seeds has been effectively improved, and the utilization rate has been improved; at the same time, nylon filter bags are set to cover the raw material of camellia oil seeds for processing, which can effectively avoid excessive residues and affect the quality of oil production.
为实现上述目的,本实用新型提供一种高出油率的茶油榨油装置,包括:包装组件、运料组件、液压榨油机构和辊压榨油机构,所述包装组件包括下料槽,下料槽下端出料口位置用于套网袋的套环,所述运料组件设置于所述套环正下方并连接至所述液压榨油机构;所述液压榨油机构包括液压升降锤和压料平台,所述压料平台设于所述运料组件的下料口位置;并且位于所述液压升降锤正下方,压料平台下方设有第一集油槽;所述液压榨油机构和辊压榨油机构之间设有取料臂,所述辊压榨油机构包括外壳体和设于外壳体内的辊压网筒,所述辊压网筒内设有辊压柱,所述辊压柱连接有旋转电机,旋转时与所述辊压网筒紧密接触并压料;所述外壳体下方开设有出油口,出油口下方设有二级集油槽。In order to achieve the above object, the utility model provides a tea oil pressing device with high oil yield, comprising: a packaging component, a material transport component, a hydraulic oil pressing mechanism and a roller pressing oil pressing mechanism, and the packaging component includes a feeding chute, The position of the discharge port at the lower end of the feeding chute is used for the collar of the mesh bag, and the material conveying assembly is arranged directly under the collar and is connected to the hydraulic oil pressing mechanism; the hydraulic oil pressing mechanism includes a hydraulic lifting hammer and a pressing platform, the pressing platform is located at the discharge port of the material conveying assembly; and is located directly below the hydraulic lifting hammer, and a first oil collecting tank is arranged under the pressing platform; the hydraulic oil pressing mechanism There is a reclaiming arm between the roller and the roller pressing oil mechanism, and the roller pressing oil pressing mechanism includes an outer casing and a rolling mesh cylinder arranged in the outer casing. The column is connected with a rotating motor, which is in close contact with the rolling mesh cylinder and presses the material during rotation; an oil outlet is provided below the outer casing, and a secondary oil collecting tank is arranged below the oil outlet.
具体的:所述套环上设有用于装茶油籽的尼龙过滤袋,当所述尼龙过滤袋的袋口位置设有收紧装置。Specifically: the collar is provided with a nylon filter bag for packing camellia oil seeds, and a tightening device is provided at the bag mouth position of the nylon filter bag.
作为优选:所述尼龙过滤袋的网孔直径为250微米~600微米。As a preference: the mesh diameter of the nylon filter bag is 250 microns to 600 microns.
具体的:所述运料组件包括传送带和下料板,所述传送带的一端位于所述套环的正下方,另一端连接所述下料板,所述下料板为倾斜下料板,倾斜下料板的下料口与所述压料平台相接。Specifically: the conveying assembly includes a conveyor belt and a blanking plate, one end of the conveyor belt is located directly below the collar, the other end is connected to the blanking plate, and the blanking plate is an inclined blanking plate, inclined The blanking port of the blanking plate is connected with the pressing platform.
作为优选:所述传送带的高度高于所述压料平台的高度。Preferably: the height of the conveyor belt is higher than the height of the pressing platform.
具体的:所述第一集油槽为漏斗状集油槽,所述压料平台的侧壁为与所述漏斗状集油槽形状相适配的类锥形侧壁。Specifically: the first oil collecting tank is a funnel-shaped oil collecting tank, and the side wall of the pressing material platform is a conical-like side wall that is adapted to the shape of the funnel-shaped oil collecting tank.
作为优选:所述压料平台的上表面与侧壁相接的边缘位置设有倒角结构,所述压料平台位于所述漏斗状集油槽的出油口下方位置设有集油盘,所述集油盘侧边设有出油通道。Preferably, a chamfered structure is provided at the edge where the upper surface of the material pressing platform is connected to the side wall, and an oil collecting pan is provided on the pressing material platform at the position below the oil outlet of the funnel-shaped oil collecting tank. An oil outlet channel is provided on the side of the oil collecting pan.
具体的:所述外壳体顶部设有落料口,所述取料臂的取料端位于所述压料平台上方,放料端位于所述落料口的上方。Specifically: the top of the outer casing is provided with a blanking port, the reclaiming end of the reclaiming arm is located above the pressing platform, and the discharging end is located above the blanking port.
作为优选:所述旋转电机连接有连接杆,所述辊压柱与所述连接杆偏心连接。Preferably, the rotating motor is connected with a connecting rod, and the rolling column is eccentrically connected with the connecting rod.
作为优选:所述辊压网筒与所述外壳体固定连接,所述辊压网筒的网孔孔径为420微米~120微米。Preferably, the rolling mesh cylinder is fixedly connected with the outer casing, and the mesh aperture of the rolling mesh cylinder is 420 microns to 120 microns.
本实用新型的有益效果是:与现有技术相比,本实用新型提供的一种高出油率的茶油榨油装置,包括:包装组件、运料组件、液压榨油机构和辊压榨油机构,包装组件包括下料槽,下料槽下端出料口位置用于套网袋的套环,运料组件设置于套环正下方并连接至液压榨油机构;液压榨油机构包括液压升降锤和压料平台,压料平台设于运料组件的下料口位置;并且位于液压升降锤正下方,压料平台下方设有第一集油槽;液压榨油机构和辊压榨油机构之间设有取料臂,辊压榨油机构包括外壳体和设于外壳体内的辊压网筒,辊压网筒内设有辊压柱,辊压柱连接有旋转电机,旋转时与辊压网筒紧密接触并压料;外壳体下方开设有出油口,出油口下方设有二级集油槽;通过设置两个不同的榨油机构对茶油籽进行两道不同的榨油工序,保证茶油籽的出油率得到有效的提升,提高利用率;同时设置尼龙过滤袋包覆茶油籽原料进行加工,有效的避免产生过多的残渣,影响出油品质。The beneficial effect of the utility model is: compared with the prior art, the utility model provides a tea oil pressing device with high oil yield, including: a packaging component, a material transport component, a hydraulic oil pressing mechanism and a roller pressing oil Mechanism, the packaging component includes a feeding trough, and the discharge port at the lower end of the feeding trough is used for the collar of the mesh bag. The material conveying component is arranged directly under the collar and is connected to the hydraulic oil pressing mechanism; the hydraulic oil pressing mechanism includes hydraulic lifting and lowering. Hammer and pressing platform, the pressing platform is located at the discharge port of the material transporting component; and is located directly below the hydraulic lifting hammer, and a first oil collecting tank is arranged under the pressing platform; between the hydraulic oil pressing mechanism and the roller pressing oil pressing mechanism A reclaiming arm is provided, and the roller pressing oil mechanism includes an outer casing and a rolling mesh cylinder arranged in the outer casing. The rolling mesh cylinder is provided with a rolling cylinder, and the rolling cylinder is connected with a rotating motor, which is connected with the rolling mesh cylinder when rotating. It is in close contact with and presses the material; an oil outlet is provided under the outer casing, and a secondary oil collecting tank is arranged under the oil outlet; two different oil extraction processes are performed on the tea oil seeds by setting up two different oil extraction mechanisms to ensure that the tea oil The oil yield of oilseeds is effectively improved and the utilization rate is improved; at the same time, nylon filter bags are set to wrap the camellia oilseed raw materials for processing, which effectively avoids excessive residues and affects the oil quality.
附图说明Description of drawings
图1为本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2为本实用新型的三维视图;Fig. 2 is a three-dimensional view of the utility model;
图3为本实用新型的局部放大图;Fig. 3 is a partial enlarged view of the utility model;
图4为本实用新型的内部剖视图。Figure 4 is an internal cross-sectional view of the utility model.
主要元件符号说明如下:The main component symbols are explained as follows:
1.辊压榨油机构;11.旋转电机;12.外壳体;13.落料口;14.出油口;15.辊压柱;16.连接杆;17.辊压网筒;1. Roller press oil mechanism; 11. Rotary motor; 12. Outer shell; 13. Blanking port; 14. Oil outlet; 15. Rolling column; 16. Connecting rod; 17. Rolling mesh cylinder;
2.液压榨油机构;21.液压升降锤;22.第一集油槽;23.压料平台;24.倒角;2. Hydraulic oil pressing mechanism; 21. Hydraulic lifting hammer; 22. The first oil collecting tank; 23. Pressing platform; 24. Chamfering;
3.包装组件;31.下料槽;32.套环;3. Packaging components; 31. Feeding chute; 32. Collar;
4.运料组件;41.传送带;42.下料板;4. Material transport components; 41. Conveyor belt; 42. Blanking plate;
5.二级集油槽;5. Secondary oil collecting tank;
6.集油盘;61.出油通道;6. Oil collecting pan; 61. Oil outlet channel;
7.取料臂。7. Reclaiming arm.
具体实施方式Detailed ways
为了更清楚地表述本实用新型,下面结合附图对本实用新型作进一步地描述。In order to express the present utility model more clearly, the present utility model is further described below with reference to the accompanying drawings.
现有技术中,茶油的压榨技术已经得到发展,不再使用传统的榨油工艺,但是茶油压榨过程中的出油率仍然是主要的攻坚方向,虽然出油率相传统工艺已经有所提升,但是出油率依旧不理想,茶油籽的利用率依旧不高,故亟需一种新的榨油装置以解决现有技术中的缺陷和不足。In the prior art, the pressing technology of tea oil has been developed, and the traditional oil pressing process is no longer used, but the oil yield in the tea oil pressing process is still the main tackling direction, although the oil yield has been somewhat different from the traditional technology. However, the oil yield is still unsatisfactory, and the utilization rate of tea oil seeds is still not high, so a new oil pressing device is urgently needed to solve the defects and deficiencies in the prior art.
为了解决现有技术中的缺陷和不足,本实用新型具体的提供一种高出油率的茶油榨油装置,请参阅图1-图4,包括:包装组件3、运料组件4、液压榨油机构2和辊压榨油机构1,包装组件3包括下料槽31,下料槽31下端出料口位置用于套网袋的套环32,运料组件4设置于套环32正下方并连接至液压榨油机构2;液压榨油机构2包括液压升降锤21和压料平台23,压料平台23设于运料组件4的下料口位置;并且位于液压升降锤21正下方,压料平台23下方设有第一集油槽22;液压榨油机构2和辊压榨油机构1之间设有取料臂7,辊压榨油机构1包括外壳体12和设于外壳体12内的辊压网筒17,辊压网筒17内设有辊压柱15,辊压柱15连接有旋转电机11,旋转时与辊压网筒17紧密接触并压料;外壳体12下方开设有出油口14,出油口14下方设有二级集油槽5;包装组件3设有下料槽31和套环32,下料槽31用于承接茶油籽用于加工,优选的下料槽31为漏斗状下料槽31,下料槽31的下端出料口将物料下至套环32的网袋内,网袋用于全程将茶油籽装载进行榨油,这样能够避免茶油籽的残渣到处飞溅导致出料的质量降低;运料装置将包装好的物料包送至液压榨油机构2的压料平台23上,此时液压升降锤21下落挤压整个茶油籽包,进行榨油,挤压出来的油顺着压料平台23往下流,流至第一集油槽22的油同样往下流动,第一集油槽22起到防止油四溅的效果同时引流茶油,在压料平台23对茶油进行收集即可。In order to solve the defects and deficiencies in the prior art, the present utility model specifically provides a tea oil extraction device with high oil yield, please refer to FIG. The oil pressing mechanism 2 and the roller pressing oil pressing mechanism 1, the packaging assembly 3 includes a feeding trough 31, the discharge port at the lower end of the feeding trough 31 is used for the collar 32 of the mesh bag, and the material conveying assembly 4 is arranged directly below the collar 32 And connected to the hydraulic oil pressing mechanism 2; the hydraulic oil pressing mechanism 2 includes a hydraulic lifting hammer 21 and a material pressing platform 23, and the pressing material platform 23 is located at the discharge port position of the material transport assembly 4; and is located directly below the hydraulic lifting hammer 21, A first oil collecting tank 22 is arranged under the pressing platform 23; a reclaiming arm 7 is arranged between the hydraulic oil pressing mechanism 2 and the roller pressing oil pressing mechanism 1, and the roller pressing oil pressing mechanism 1 comprises an outer casing 12 and a The rolling mesh cylinder 17 is provided with a rolling cylinder 15, and the rolling cylinder 15 is connected with a rotating motor 11, which is in close contact with the rolling mesh cylinder 17 and presses the material during rotation; The oil port 14 is provided with a secondary oil collecting tank 5 under the oil outlet 14; the packaging component 3 is provided with a feeding groove 31 and a collar 32, and the feeding groove 31 is used to accept camellia oil seeds for processing. The
完成第一次榨油加工后,液压升降锤21会抬升留出取料空间,此时取料臂7伸至压料平台23上方取完成第一次榨油的茶籽油包,将其送至辊压榨油机构1进行二次榨油,由于进行了第一次榨油之后的茶籽油包内的油量已经很少,故此时在进行二次榨油需要更为彻底的压榨,将茶籽油包放入位于外壳体12内的辊压网筒17内,启动辊压柱15,辊压柱15在滚动挤压辊压网筒17的同时,由于茶籽油包在辊压网筒17和辊压柱15之间,故会受到挤压进行二次榨油,从而实现彻底的榨油,榨出的油水会随外壳体12的侧壁向下流动至出油口14位置,由二级集油槽5进行收集,由此完成二级榨油流程,实现茶油籽的高出油率。After the first oil extraction process is completed, the hydraulic lifting
在本实施例中提及:套环32上设有用于装茶油籽的尼龙过滤袋,当尼龙过滤袋的袋口位置设有收紧装置;尼龙过滤袋采用高强度的尼龙编织网车缝制成,且均采用独特的包边技术,在最大程度上防止针眼泄漏,将过滤中比自身网眼大的杂质直接截留在材料表面;直径小于网孔目数的颗粒则穿过网孔进入下游,因此尼龙单丝过滤袋实现了表面过滤,光滑的表面也便于清洗,可反复使用。It is mentioned in the present embodiment: the
在一个优选的实施例中提及:尼龙过滤袋的网孔直径为250微米~600微米;优选的,选用400微米孔径的尼龙过滤袋,400微米能够在尼龙过滤袋受到挤压时,也能够有效的防止大部分残渣排出,能够有效的避免残渣的产生,提升榨出油的品质。In a preferred embodiment, it is mentioned that the mesh diameter of the nylon filter bag is 250 microns to 600 microns; preferably, a nylon filter bag with a pore size of 400 microns is selected, and the 400 micron can be used when the nylon filter bag is squeezed. It can effectively prevent most of the residues from being discharged, which can effectively avoid the generation of residues and improve the quality of the extracted oil.
在本实施例中提及:运料组件4包括传送带41和下料板42,传送带41的一端位于套环32的正下方,另一端连接下料板42,下料板42为倾斜下料板42,倾斜下料板42的下料口与压料平台23相接;下料板42做成向下的倾斜结构,在物料包到达该位置时能够顺着下料板42向下倾斜的方向落入压料平台23内进行加工。In this embodiment, it is mentioned that: the conveying assembly 4 includes a
在一个优选的实施例中提及:传送带41的高度高于压料平台23的高度;如此设置方便物料从高处沿着下料板42落入压料平台23。In a preferred embodiment, it is mentioned that the height of the
在本实施例中提及:第一集油槽22为漏斗状集油槽,压料平台23的侧壁为与漏斗状集油槽形状相适配的类锥形侧壁;漏斗状集油槽能够在油落入时,能够顺着倾斜表面滑至出油口14,而压料平台23的侧壁为与漏斗状集油槽形状相适配的类锥形侧壁,同样是为了方便榨出的油脂能够顺着侧壁快速滑下,易于收集。Mention in the present embodiment: the first
在一个优选的实施例中提及:压料平台23的上表面与侧壁相接的边缘位置设有倒角24结构,压料平台23位于漏斗状集油槽的出油口14下方位置设有集油盘6,集油盘6侧边设有出油通道61,倒角24结构能够在油汁榨出时,到达边沿位置就形成落差结构;从而实现落油结构;优选的压料平台23的上表面为中间凸起边缘向下凹陷的结构,这样能够有利于落油。In a preferred embodiment, it is mentioned that a
在本实施例中提及:外壳体12顶部设有落料口13,取料臂7的取料端位于压料平台23上方,放料端位于落料口13的上方;取料臂7连接至升降电机和直线电机,用于升降夹持运动和横向直线运输运动;在取料端取一次加工后的物料,送至放料带端放入辊压榨油机构1进行二次加工榨油。It is mentioned in the present embodiment: the top of the
在一个优选的实施例中提及:旋转电机11连接有连接杆16,辊压柱15与连接杆16偏心连接;设置为偏心杆结构,能够在连接杆16转动时,带动辊压柱15做紧贴辊压网筒17的碾压运动。In a preferred embodiment, it is mentioned that: the rotating
在一个优选的实施例中提及:辊压网筒17与外壳体12固定连接,辊压网筒17的网孔孔径为420微米~120微米;优选的选用150微米的孔径,能够保证油水溢出的同时,有效的阻挡更为细小的残渣,保证油水的清洁程度。In a preferred embodiment, it is mentioned that the
本实用新型的优势在于:The advantage of this utility model is:
通过设置两个不同的榨油机构对茶油籽进行两道不同的榨油工序,保证茶油籽的出油率得到有效的提升,提高利用率;同时设置尼龙过滤袋包覆茶油籽原料进行加工,有效的避免产生过多的残渣,影响出油品质。By setting two different oil-pressing mechanisms to carry out two different oil-pressing processes on the camellia oilseed, the oil yield of the camellia oilseed is effectively improved and the utilization rate is improved; at the same time, a nylon filter bag is set to coat the tea oilseed raw material Processing, effectively avoid excessive residues, affecting the quality of the oil.
以上公开的仅为本实用新型的几个具体实施例,但是本实用新型并非局限于此,任何本领域的技术人员能思之的变化都应落入本实用新型的保护范围。The above disclosures are only a few specific embodiments of the present invention, but the present invention is not limited thereto, and any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
Claims (10)
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