CN216731104U - A high-precision horizontal keyway CNC center - Google Patents
A high-precision horizontal keyway CNC center Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及磨床技术领域,具体为一种高精密卧式键槽数控中心。The utility model relates to the technical field of grinding machines, in particular to a high-precision horizontal keyway numerical control center.
背景技术Background technique
磨床是利用磨具对工件表面进行磨削加工的机床,大多数的磨床是使用高速旋转的砂轮进行磨削加工,少数的是使用油石、砂带等其他磨具和游离磨料进行加工,如珩磨机、超精加工机床、砂带磨床、研磨机和抛光机等。Grinders are machine tools that use abrasive tools to grind the surface of workpieces. Most grinders use high-speed rotating grinding wheels for grinding, and a few use oil stones, abrasive belts and other abrasive tools and free abrasives for processing, such as honing. Machines, Superfinishing Machines, Belt Grinders, Grinders and Polishers, etc.
现国内生产和使用的滑块磨床都是平进式,生产工艺简单,精度等级低。平进式滑块磨床尺寸小,磨削行程小且只能使用小型砂轮,同等转速条件下砂轮的线速度低,工作效率低下,因此,亟待一种改进的技术来解决现有技术中所存在的这一问题。At present, the sliding block grinders produced and used in China are all level-feeding type, with simple production process and low precision level. The horizontal sliding block grinder is small in size, small in grinding stroke and can only use small grinding wheels. Under the condition of the same rotational speed, the linear speed of the grinding wheel is low and the work efficiency is low. Therefore, an improved technology is urgently needed to solve the existing problems in the existing technology. of this issue.
实用新型内容Utility model content
本实用新型的目的在于提供一种高精密卧式键槽数控中心,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a high-precision horizontal keyway numerical control center to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种高精密卧式键槽数控中心,包括床身、滑轨、工作台轨道座、工作台驱动电机、支架、横梁、拖链、导杆、螺杆、第一横向滑座、第二横向滑座、横移电机、升降电机、升降座、打磨机构组件,所述床身上表面两侧分别设置有滑轨,所述床身上表面还设置有工作台轨道座及工作台驱动电机,所述支架下表面两侧分别与导轨活动相连,所述支架上端设置有横梁,所述横梁上表面设置有拖链,所述横梁内部两侧分别设置有导杆及螺杆,所述第一横向滑座及第二横向滑座分别通过两端的导杆及螺杆与横梁活动相连,所述第一横向滑座及第二横向滑座上端与拖链相连,所述横梁两侧分别设置有横移电机,两端的所述横移电机分别与两端的螺杆相连,所述第一横向滑座及第二横向滑座上表面均设置有升降电机,所述第一横向滑座及第二横向滑座表面均设置有升降座,所述升降座上分别设置有可调节角度的打磨机构组件。In order to achieve the above purpose, the utility model provides the following technical solutions: a high-precision horizontal keyway numerical control center, including a bed, a slide rail, a table rail seat, a table drive motor, a bracket, a beam, a drag chain, a guide rod, The screw rod, the first transverse sliding seat, the second transverse sliding seat, the traverse motor, the lifting motor, the lifting seat, and the grinding mechanism components, the two sides of the upper surface of the bed are respectively provided with slide rails, and the upper surface of the bed is also provided with working The platform track seat and the workbench drive motor, the lower surface of the bracket is movably connected to the guide rails on both sides, the upper end of the bracket is provided with a beam, the upper surface of the beam is provided with a drag chain, and the inner sides of the beam are respectively provided with guide rails. Rod and screw, the first and second lateral slides are movably connected to the beam through guide rods and screws at both ends respectively, and the upper ends of the first and second lateral slides are connected to the drag chain, so Both sides of the beam are respectively provided with traverse motors, the traverse motors at both ends are respectively connected with the screws at both ends, the upper surfaces of the first and second transverse slides are both provided with lift motors, and the first and second lateral slides are provided with lift motors. The surfaces of the lateral sliding seat and the second lateral sliding seat are provided with lifting seats, and the lifting seats are respectively provided with grinding mechanism components with adjustable angles.
优选的,所述支架外部安装有保护外壳,所述支架底部中间位置设置有凹槽,所述支架底部中间位置所开的凹槽与工作台轨道座相匹配。Preferably, a protective casing is installed on the outside of the bracket, a groove is provided in the middle position of the bottom of the bracket, and the groove opened in the middle position of the bottom of the bracket matches the track seat of the workbench.
优选的,所述第一横向滑座及第二横向滑座表面均设置有垂直布置的升降轨,所述升降座通过升降轨与第一横向滑座及第二横向滑座相连。Preferably, the surfaces of the first lateral slide and the second lateral slide are provided with vertically arranged lift rails, and the lift base is connected to the first lateral slide and the second lateral slide through the lift rails.
优选的,所述升降座表面设置有固定座,所述固定座内部设置有内齿座,所述固定座远离升降座一端内侧设置有环形槽。Preferably, a fixing seat is provided on the surface of the lifting seat, an inner tooth seat is arranged inside the fixing seat, and an annular groove is provided on the inner side of one end of the fixing seat away from the lifting seat.
优选的,所述升降电机底部与升降丝杆相连,所述升降丝杆与升降座相连。Preferably, the bottom of the lift motor is connected with a lift screw, and the lift screw is connected with a lift seat.
优选的,所述打磨机构组件包括外壳、磨砂盘、打磨驱动电机、套头及角度调节电机,所述外壳上端设置有打磨驱动电机,所述外壳下端设置有磨砂盘,所述打磨驱动电机通过传动带及连杆与磨砂盘相连,所述外壳侧面设置有套头,所述套头外侧设置有凸起,所述套头的设置于固定座内并通过凸起与固定座的环形槽相连,所述外壳内部还设置有角度调节电机,所述角度调节电机的端部设置有齿轮,所述角度调节电机端部的齿轮穿过套头与固定座内部的内齿座啮合。Preferably, the grinding mechanism assembly includes a casing, a grinding disc, a grinding driving motor, a sleeve head and an angle adjusting motor, a grinding driving motor is arranged at the upper end of the casing, and a grinding disc is arranged at the lower end of the casing, and the grinding driving motor is arranged through a transmission belt. And the connecting rod is connected with the grinding disc, the casing side is provided with a sleeve head, the outer side of the sleeve head is provided with a protrusion, the sleeve head is arranged in the fixed seat and is connected with the annular groove of the fixed seat through the protrusion, and the inside of the outer casing is An angle adjustment motor is also provided, the end of the angle adjustment motor is provided with a gear, and the gear at the end of the angle adjustment motor passes through the sleeve and meshes with the inner tooth holder inside the fixed seat.
优选的,其使用方法包括以下步骤:Preferably, its using method comprises the following steps:
步骤一:将工作台安装在工作台轨道座上,将工作台驱动电机与工作台底部的齿条啮合从而控制工作台在工作台轨道座上的位置;Step 1: Install the workbench on the workbench track seat, and mesh the workbench drive motor with the rack at the bottom of the workbench to control the position of the workbench on the workbench track seat;
步骤二:将支架与床身两侧的滑轨相连,将在支架与床座内的丝杆相连,从而控制支架在床身上的移动;Step 2: Connect the bracket to the slide rails on both sides of the bed, and connect the bracket to the screw rod in the bed base, so as to control the movement of the bracket on the bed;
步骤三:将工件固定在工作台上,根据工件磨削需求,通过角度调节电机转动,带动打磨机构组件的外壳进行转动,使两个磨砂盘的角度与待加工工件的待打磨面配合;Step 3: Fix the workpiece on the worktable, according to the grinding requirements of the workpiece, rotate the motor through the angle adjustment to drive the casing of the grinding mechanism assembly to rotate, so that the angle of the two grinding discs matches the surface to be ground of the workpiece to be processed;
步骤四:通过工作台驱动电机将工作台滑入支架底部的凹槽内,实现两个磨砂盘对工件表面进行斜向打磨。Step 4: Slide the worktable into the groove at the bottom of the bracket through the worktable drive motor, so that the two grinding discs can obliquely grind the surface of the workpiece.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)斜进式滑块专用磨床由于采用了特殊的角度磨削滑块,机床能采用更大尺寸的砂轮,大砂轮在同等转速条件下砂轮的线速度更高,工作效率更高。(1) Due to the special angle grinding slider used in the inclined slider special grinder, the machine tool can use a larger size grinding wheel. The large grinding wheel has a higher linear speed and higher work efficiency under the same speed condition.
(2)震动小提高了磨削精度与表面光洁度,大砂轮的磨削行程更广,每次磨削的工件数量可以更多。(2) The small vibration improves the grinding accuracy and surface finish, the grinding stroke of the large grinding wheel is wider, and the number of workpieces can be more for each grinding.
(3)且寿命更高,减少了砂轮更换次数,提高了工件产量。(3) And the service life is higher, the number of grinding wheel replacements is reduced, and the workpiece output is increased.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型俯视结构示意图。FIG. 2 is a schematic top view of the structure of the utility model.
图3为本实用新型截面结构示意图。FIG. 3 is a schematic diagram of the cross-sectional structure of the utility model.
图4为本实用新型侧视结构示意图。FIG. 4 is a schematic side view of the structure of the utility model.
图5为固定座结构示意图。FIG. 5 is a schematic diagram of the structure of the fixed seat.
图6为打磨机构组件结构示意图。FIG. 6 is a schematic view of the structure of the grinding mechanism assembly.
图7为套头与固定座位置关系示意图Figure 7 is a schematic diagram of the positional relationship between the sleeve head and the fixed seat
图中:床身1、滑轨2、工作台轨道座3、工作台驱动电机4、支架5、横梁6、拖链7、导杆8、螺杆9、第一横向滑座10、第二横向滑座11、横移电机12、升降电机13、升降座14、打磨机构组件15、保护外壳16、升降轨17、固定座18、内齿座19、升降丝杆20、外壳151、磨砂盘152、打磨驱动电机153、套头154、角度调节电机155。In the figure:
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种高精密卧式键槽数控中心,包括床身1、滑轨2、工作台轨道座3、工作台驱动电机4、支架5、横梁6、拖链7、导杆8、螺杆9、第一横向滑座10、第二横向滑座11、横移电机12、升降电机13、升降座14、打磨机构组件15,床身1上表面两侧分别设置有滑轨2,床身1上表面还设置有工作台轨道座3及工作台驱动电机4,支架5下表面两侧分别与导轨2活动相连,支架5外部安装有保护外壳16,支架5底部中间位置设置有凹槽,支架5底部中间位置所开的凹槽与工作台轨道座3相匹配,支架5上端设置有横梁6,横梁6上表面设置有拖链7,横梁6内部两侧分别设置有导杆8及螺杆9,第一横向滑座10及第二横向滑座11分别通过两端的导杆8及螺杆9与横梁6活动相连,第一横向滑座10及第二横向滑座11上端与拖链7相连,横梁6两侧分别设置有横移电机12,两端的横移电机12分别与两端的螺杆9相连,第一横向滑座10及第二横向滑座11上表面均设置有升降电机13,第一横向滑座10及第二横向滑座11表面均设置有升降座14,第一横向滑座10及第二横向滑座11表面均设置有垂直布置的升降轨17,升降座14通过升降轨17与第一横向滑座10及第二横向滑座11相连,升降电机13底部与升降丝杆20相连,升降丝杆20与升降座14相连,升降座14上分别设置有可调节角度的打磨机构组件15。1-4, the present utility model provides a technical solution: a high-precision horizontal keyway numerical control center, comprising a
如图5所示,升降座14表面设置有固定座18,固定座18内部设置有内齿座19,固定座18远离升降座14一端内侧设置有环形槽。As shown in FIG. 5 , a
如图6-7所示,打磨机构组件15包括外壳151、磨砂盘152、打磨驱动电机153、套头154及角度调节电机155,外壳151上端设置有打磨驱动电机153,外壳151下端设置有磨砂盘152,打磨驱动电机153通过传动带及连杆与磨砂盘152相连,外壳151侧面设置有套头154,套头154外侧设置有凸起,套头154的设置于固定座18内并通过凸起与固定座18的环形槽相连,外壳151内部还设置有角度调节电机155,角度调节电机155的端部设置有齿轮,角度调节电机155端部的齿轮穿过套头154与固定座18内部的内齿座19啮合。As shown in FIGS. 6-7 , the
一种高精密卧式键槽数控中心,其使用方法包括以下步骤:A high-precision horizontal keyway numerical control center, the use method of which includes the following steps:
步骤一:将工作台安装在工作台轨道座3上,将工作台驱动电机4与工作台底部的齿条啮合从而控制工作台在工作台轨道座3上的位置;Step 1: Install the workbench on the
步骤二:将支架5与床身1两侧的滑轨2相连,将在支架5与床座内的丝杆相连,从而控制支架5在床身1上的移动;Step 2: connect the
步骤三:将工件固定在工作台上,根据工件磨削需求,通过角度调节电机155转动,带动打磨机构组件15的外壳151进行转动,使两个磨砂盘152的角度与待加工工件的待打磨面配合;Step 3: Fix the workpiece on the worktable, according to the grinding requirements of the workpiece, rotate the
步骤四:通过工作台驱动电机4将工作台滑入支架5底部的凹槽内,实现两个磨砂盘152对工件表面进行斜向打磨。Step 4: The worktable is slid into the groove at the bottom of the
斜进式滑块专用磨床由于采用了特殊的角度磨削滑块,机床能采用更大尺寸的砂轮,大砂轮在同等转速条件下砂轮的线速度更高,工作效率更高,且震动小提高了磨削精度与表面光洁度,大砂轮的磨削行程更广,每次磨削的工件数量可以更多,且寿命更高,减少了砂轮更换次数,提高了工件产量。Due to the special angle grinding slider, the machine tool can use a larger size grinding wheel. The large grinding wheel has a higher linear speed, higher work efficiency and less vibration under the same speed condition. The grinding accuracy and surface finish are improved, the grinding stroke of the large grinding wheel is wider, the number of workpieces for each grinding can be more, and the service life is longer, which reduces the number of grinding wheel replacements and improves the workpiece output.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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