CN216731000U - Automatic reversing batch chamfering equipment for linear guide rail - Google Patents
Automatic reversing batch chamfering equipment for linear guide rail Download PDFInfo
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- CN216731000U CN216731000U CN202123198270.2U CN202123198270U CN216731000U CN 216731000 U CN216731000 U CN 216731000U CN 202123198270 U CN202123198270 U CN 202123198270U CN 216731000 U CN216731000 U CN 216731000U
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Abstract
The utility model relates to the technical field of chamfering equipment, and discloses linear guide automatic reversing batch chamfering equipment, which comprises a working frame, a chamfering machine and an upper feeding and discharging device, wherein the working frame is provided with a material preparation station, a reversing station and a completion station, the material preparation station, the reversing station and the completion station are respectively provided with a placing unit for placing a machined part, the reversing station is also provided with a reversing turntable and a reversing power mechanism, the placing unit of the reversing station is arranged on the reversing turntable, the reversing power mechanism drives the reversing turntable to rotate around a vertical central shaft of the reversing turntable, the chamfering machine is arranged at one longitudinal side of the working frame, the chamfering machine is provided with a positioning chamfering table, the positioning chamfering table is provided with a positioning block, the top of the positioning block is provided with a plurality of first positioning grooves which are longitudinally arranged and matched with the machined part, the upper feeding and discharging device comprises a clamping mechanism and a manipulator, the utility model can realize the automatic reversing processing of the machined part, the production efficiency is high.
Description
Technical Field
The utility model relates to a chamfering equipment technical field especially relates to a linear guide automatic reversing is chamfering equipment in batches.
Background
In the production process of the linear guide rail, the end face of the linear guide rail needs to be chamfered. The traditional way is for adopting artifical chamfer, and the precision of chamfer is lower, causes the guide rail terminal surface chamfer not blunt to bring the safety risk for user's installation, and artifical chamfer makes workman intensity of labour higher moreover, and production efficiency is lower. Then people utility model discloses a linear guide's automatic beveler, current linear guide beveler can only carry out the chamfer processing to linear guide's one end at every turn, and after the chamfer was accomplished to linear guide's one end, need the manual work to commutate linear guide, carries out the chamfer to linear guide's the other end after that, and production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a linear guide automatic reversing is chamfering equipment in batches, can realize the automatic reversing processing of machined part, and production efficiency is high.
In order to achieve the purpose, the utility model provides a linear guide automatic reversing batch chamfering device, which comprises a working frame, a chamfering machine and a loading and unloading device, wherein the length direction of the working frame is longitudinal, the width direction of the working frame is transverse, the working frame is provided with a material preparation station, a reversing station and a completion station, the material preparation station, the reversing station and the completion station are respectively provided with a placing unit for placing a machined part, the reversing station is also provided with a reversing turntable and a reversing power mechanism, the placing unit of the reversing station is arranged on the reversing turntable, the reversing power mechanism drives the reversing turntable to rotate around a vertical central shaft of the reversing turntable, the chamfering machine is arranged on one longitudinal side of the working frame, the chamfering machine is provided with a positioning block, the top of the positioning block is provided with a plurality of first positioning grooves which are longitudinally arranged and are matched with the machined part, the feeding and discharging device comprises a clamping mechanism and a manipulator, wherein the clamping mechanism is used for clamping a machined part from the placing unit or placing the machined part on the placing unit, and the manipulator is used for driving the clamping mechanism to move.
As the utility model discloses an optimal scheme, press from both sides and get the mechanism and include the bearing piece, locate the pressure strip and the drive of the top of bearing piece the power unit is got to the clamp of the vertical removal of pressure strip, the bearing piece sets up one at least, the top of bearing piece be equipped with a plurality of vertical settings with machined part complex second constant head tank.
As the utility model discloses a preferred scheme, press from both sides and get mechanism still includes scraping wings and first power unit, the scraping wings is located the below of bearing block, first power unit drive the scraping wings lateral shifting is followed the below of bearing block stretches out.
As the utility model discloses a preferred scheme, press from both sides and get mechanism still includes hook block and second power unit, the hook block is located the bottom of the vertical one side of scraping wings, the drive of second power unit the scraping wings longitudinal movement.
As the preferred scheme of the utility model, the material of hook piece is elastic material.
As the utility model discloses an optimal scheme, place the supporting shoe that the unit includes a plurality of horizontal settings, the top of supporting shoe be equipped with a plurality of vertical settings with machined part complex third constant head tank, adjacent be equipped with the clearance that supplies the bearing piece to stretch into between the supporting shoe.
As the utility model discloses an optimal scheme, place the base that the unit includes a plurality of horizontal settings, be equipped with the supporting shoe of horizontal setting on the base, the supporting shoe with the connection can be dismantled to the base, the top of supporting shoe be equipped with a plurality of vertical settings with machined part complex third constant head tank, adjacent be equipped with the confession between the base the clearance that the supporting shoe stretched into.
As the preferred scheme of the utility model, still be equipped with on the base with supporting shoe parallel arrangement's cylinder, the cylinder is located one side of supporting shoe.
As the utility model discloses an optimized scheme, the workstation still is equipped with the transition station, the transition station is equipped with place the unit, the transition station place the unit the position with the position of locating piece corresponds.
Simultaneously the utility model also provides a processing method of this linear guide automatic reversing batch chamfering equipment, including following step:
the method comprises the following steps: manually placing a plurality of workpieces on the placing unit of the preparation station;
step two: the manipulator drives the clamping mechanism to move, and a plurality of workpieces on the material preparation station are conveyed to the positioning blocks, wherein the workpieces are respectively matched with the first positioning grooves;
step three: the chamfering machine is used for chamfering one ends of a plurality of workpieces on the positioning block;
step four: the clamping mechanism conveys a plurality of machined parts subjected to chamfering processing at one end to the placing unit of the reversing station, then the reversing power mechanism drives the reversing turntable to rotate 180 degrees, reversing of the machined parts is completed, then the clamping mechanism conveys the machined parts subjected to reversing to the positioning block, and the chamfering machine performs chamfering processing on the other ends of the machined parts;
step five: the clamping mechanism conveys a plurality of machined parts of which two ends are chamfered to the placing units of the completion stations.
The embodiment of the utility model provides a linear guide automatic reversing is chamfer equipment in batches and processing method thereof, compares with prior art, and its beneficial effect lies in: the positioning blocks are provided with a plurality of first positioning grooves, so that a plurality of workpieces can be placed, and the chamfering machine can perform batch chamfering on the workpieces; the switching-over station is equipped with the switching-over carousel, and after the chamfer was accomplished to the one end of machined part, the clamp was got the mechanism and is placed it on the unit of placing of switching-over station, and the switching-over carousel drives and places the unit rotation, and the clamp is got the mechanism afterwards and will be accomplished the machined part of switching-over and carry out the chamfer processing of the other end on the locating piece, realizes the automatic switching-over of machined part, need not manual operation, and production efficiency is high.
Drawings
Fig. 1 is a structural diagram of a first embodiment of the present invention;
FIG. 2 is a structural view of FIG. 1 with the chamfering machine omitted;
FIG. 3 is a block diagram of the positioning chamfer station of FIG. 1;
FIG. 4 is a block diagram of the grasping mechanism of FIG. 1;
FIG. 5 is a view of the material pushing plate of the gripper of FIG. 4 after being extended laterally;
FIG. 6 is a view of the gripper mechanism of FIG. 5 with the ejector plate extended longitudinally;
FIG. 7 is a block diagram of the transition station of FIG. 1;
FIG. 8 is a block diagram of the reversing station of FIG. 1;
fig. 9 is a structural view of a placing unit according to a second embodiment of the present invention;
in the figure, 1, a working frame; 11. a material preparation station; 12. a reversing station; 121. a reversing turntable; 13. completing a station; 14. a transition station; 2. a placing unit; 21. a support block; 211. a third positioning groove; 22. a base; 23. a drum; 3. positioning a chamfering table; 31. positioning a block; 311. a first positioning groove; 4. a loading and unloading device; 41. a gripping mechanism; 411. a bearing block; 412. a second positioning groove; 413. a compression plate; 414. a material pushing plate; 415. hooking the block; 42. a robot arm.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1-8, the first embodiment of the present invention.
A linear guide rail automatic reversing batch chamfering device comprises a working frame 1, a chamfering machine and a loading and unloading device 4, wherein the length direction of the working frame 1 is longitudinal, the width direction of the working frame 1 is transverse, the working frame 1 is provided with a material preparation station 11, a reversing station 12 and a completion station 13, the material preparation station 11, the reversing station 12 and the completion station 13 are respectively provided with a placing unit 2 for placing a machined part, the reversing station 12 is also provided with a reversing turntable 121 and a reversing power mechanism, the placing unit 2 of the reversing station 12 is arranged on the reversing turntable 121, the reversing power mechanism drives the reversing turntable 121 to rotate around a vertical central shaft of the reversing turntable 121, the chamfering machine is arranged on one longitudinal side of the working frame 1 and is provided with a positioning chamfering table 3, the positioning chamfering table 3 is provided with a positioning block 31, the top of the positioning block 31 is provided with a plurality of first positioning grooves 311 which are longitudinally arranged and are matched with the machined parts, the loading and unloading device 4 includes a gripping mechanism 41 for gripping a workpiece from the placing unit 2 or placing a workpiece on the placing unit 2, and a robot arm 42 driving the gripping mechanism 41 to move.
The processing method of the automatic reversing batch chamfering equipment for the linear guide rail comprises the following steps:
the method comprises the following steps: manually placing a plurality of workpieces on a placing unit 2 of a material preparing station 11;
step two: the manipulator 42 drives the clamping mechanism 41 to move, and a plurality of workpieces on the material preparation station 11 are conveyed to the positioning block 31, wherein the workpieces are respectively matched with the first positioning groove 311;
step three: the chamfering machine is used for chamfering one ends of a plurality of workpieces on the positioning block 31;
step four: the clamping mechanism 41 conveys a plurality of machined parts subjected to chamfering processing at one end to the placing unit 2 of the reversing station 12, then the reversing power mechanism drives the reversing turntable 121 to rotate 180 degrees, reversing of the plurality of machined parts is completed, then the clamping mechanism 41 conveys the plurality of machined parts subjected to reversing to the positioning block 31, and the chamfering machine performs chamfering processing on the other ends of the machined parts;
step five: the gripping mechanism 41 conveys a plurality of workpieces, both ends of which have been chamfered, to the placing unit 2 of the completion station 13.
The positioning block 31 of the embodiment is provided with a plurality of first positioning grooves 311, so that a plurality of workpieces can be placed, and the chamfering machine can perform batch chamfering on the workpieces; the switching-over station 12 is equipped with the switching-over carousel 121, and after the chamfer was accomplished to the one end of machined part, the clamp got mechanism 41 and placed it on the unit 2 of placing of switching-over station 12, and the switching-over carousel 121 drives and places the unit 2 rotation, gets mechanism 41 and carry the machined part of accomplishing the switching-over again to the locating piece 31 on the chamfer processing of carrying out the other end afterwards, realizes the automatic commutation of machined part, need not manual operation, and production efficiency is high.
Illustratively, the gripping mechanism 41 comprises a bearing block 411, a pressing plate 413 arranged above the bearing block 411 and a gripping power mechanism for driving the pressing plate 413 to move vertically, the bearing block 411 is provided with at least one, the top of the bearing block 411 is provided with a plurality of second positioning grooves 412 which are longitudinally arranged and matched with workpieces, used for positioning and placing a workpiece, the pressing plate 413 descends to cooperate with the bearing blocks 411 to clamp the workpiece, so that the clamping mechanism 41 clamps the workpiece, in the embodiment, the bearing blocks 411 are arranged in two, a gap exists between the two bearing blocks 411, when the length of the workpiece is less than the gap between the two bearing blocks 411, only one of the bearing blocks 411 and the pressing plate 413 need to cooperate to clamp the workpiece, when the length of the machined part is greater than the gap between the two bearing blocks 411, the two bearing blocks 411 and the pressing plate 413 are matched to clamp the machined part, so that the clamping is more stable, and the use requirements of the machined parts with different lengths can be met.
Illustratively, the gripping mechanism 41 further includes a material pushing plate 414 and a first power mechanism, the material pushing plate 414 is disposed below the supporting block 411, the first power mechanism drives the material pushing plate 414 to move laterally to extend from below the supporting block 411, in a normal state, the material pushing plate 414 is retracted below the supporting block 411 to avoid touching other parts during moving, after the workpiece is conveyed onto the positioning block 31, the material pushing plate 414 moves laterally to extend from below the supporting block 411, and then the manipulator 42 drives the material pushing plate 414 to move longitudinally to push the workpiece placed on the positioning block 31, so as to ensure that the end of the workpiece reaches the processing position (where a limit exists) of the chamfering machine, and ensure that the workpiece is loaded in place.
Because there is the error in the length of many machined parts, if the material of scraping wings 414 is rigid material, then can only guarantee that many machined parts are kept the parallel and level by the one end that promotes when promoting, can't guarantee that many machined parts reach the one end of the processing position of beveler and guarantee the parallel and level for the terminal surface chamfer precision of each machined part differs, therefore exemplarily, the material of scraping wings 414 is elastic material, makes many machined parts when being promoted by scraping wings 414, and the one end that reaches the processing position of beveler can guarantee the parallel and level.
Illustratively, the gripping mechanism 41 further includes a hook block 415 and a second power mechanism, the hook block 415 is disposed at the bottom of one longitudinal side of the material pushing plate 414, the second power mechanism drives the material pushing plate 414 to move longitudinally, when the length of the workpiece is smaller than the length of the first positioning slot 311, the gripping mechanism 41 cannot directly grip the chamfered workpiece, at this time, the material pushing plate 414 first moves laterally to extend from below the supporting block 411, then the material pushing plate 414 moves longitudinally toward one side close to the chamfering machine, so that the hook block 415 protrudes, then the manipulator 42 drives the hook block 415 to move, the hook block 415 interacts with the end portion which has finished the chamfering machine, then the manipulator 42 drives the hook block 415 to move longitudinally away from the chamfering machine, the workpiece is "hooked" out, so that the workpiece extends into the first positioning slot 311, so that the gripping mechanism 41 grips and conveys the workpiece, and after the hook block 415 is disposed, the workpiece is generally pushed by the hook block 415, so that the hook block 415 is made of an elastic material, and when the workpieces are pushed by the hook block 415, the workpieces reach the end of the chamfering machine at the processing position to be flush.
Illustratively, the placing unit 2 includes a plurality of transversely disposed bases 22, the bases 22 are provided with transversely disposed supporting blocks 21, the bases 22 can be provided with one or more supporting blocks 21, the bearing capacity is high, the supporting blocks 21 are detachably connected with the bases 22, the top of the supporting blocks 21 is provided with a plurality of longitudinally disposed third positioning grooves 211 matched with the workpieces, in this embodiment, the bases 22 are provided with clamping grooves matched with the supporting blocks 21 to realize the detachable connection of the supporting blocks 21 and the bases 22, so as to replace the supporting blocks 21 with different specifications to meet the processing requirements of workpieces with different widths, similarly, the positioning blocks 31 are detachably connected with the positioning chamfering table 3, gaps for the supporting blocks 411 to extend into are provided between the adjacent bases 22, the workpieces can be stably placed as long as the length of the workpieces is greater than the gap between the adjacent bases 22, and a space for the supporting blocks 411 to extend into exists below the placing unit 2, the supporting block 411 extends into the gap between the adjacent bases 22, the plurality of workpieces are respectively arranged in the second positioning grooves 412, the rear pressing plate 413 descends to cooperate with the supporting block 411 to clamp the plurality of workpieces, finally the supporting block 411 is separated from the supporting block 21 from one longitudinal side of the placing unit 2, and the clamping mechanism 41 clamps the plurality of workpieces from the supporting block 21.
Illustratively, the base 22 is further provided with a roller 23 arranged in parallel with the supporting block 21, the roller 23 is arranged on one side of the supporting block 21, a horizontal plane of a highest point of the roller 23 is flush with the inner bottom surface of the second positioning groove 412, that is, when a workpiece is arranged on the supporting block 21, the roller 23 also supports the workpiece and keeps the workpiece in a horizontal state, and the roller 23 is arranged to facilitate the workpiece to slide on the supporting block 21 in the longitudinal direction.
Exemplarily, the work frame 1 is further provided with a transition station 14, the transition station 14 is provided with a placing unit 2, the placing unit 2 of the transition station 14 is located corresponding to the locating block 31, and when the length of the machined part is large, the machined part is located on the locating block 31 and can be located on the placing unit 2 of the transition station 14 to support the machined part in an auxiliary bearing manner.
In this embodiment, as shown in fig. 1, the manipulator 42 is a three-axis manipulator 42 capable of driving the clamping mechanism 41 to move horizontally, vertically and vertically, the loading and unloading device 4 is disposed on one side of the working frame 1, the working frame 1 includes an upper layer and a lower layer, the material preparation stations 11 and the transition stations 14 are disposed on one side of the working frame 1, which is close to the loading and unloading device 4, the material preparation stations 11 are two, the transition stations 14 are disposed on one side of the material preparation stations 11, which is close to the longitudinal side of the positioning chamfering table 3, the reversing stations 12 and the completion stations 13 are disposed on the lower layer of the working frame 1, the reversing stations 12 are disposed below the transition stations 14, the completion stations 13 are disposed on one side of the reversing stations 12, which is far away from the longitudinal side of the positioning chamfering table 3, the layout of the stations is reasonable, the stroke of the manipulator 42 can be saved, and workpieces can be transported conveniently.
The finishing station 13 is further provided with a transversely arranged guide rail to which the placing unit 2 of the finishing station 13 is connected transversely slidably for the purpose of moving the finished chamfered workpieces.
Fig. 9 shows a second embodiment of the present invention.
Different from the first embodiment, the placing unit 2 of the present embodiment includes a plurality of laterally disposed supporting blocks 21, a plurality of third positioning slots 211 longitudinally disposed and matched with the workpieces are disposed at the top of the supporting blocks 21, a gap for the supporting block 411 to extend into is disposed between the adjacent supporting blocks 21, workpieces of different lengths can be placed on the plurality of supporting blocks 21, the workpieces can be stably placed as long as the length of the workpieces is greater than the gap between the adjacent supporting blocks 21, a space for the supporting block 411 to extend into exists below the placing unit 2, the supporting block 411 extends into the gap between the adjacent supporting blocks 21, the workpieces are respectively disposed in the second positioning slots 412, the rear pressing plate 413 is lowered to cooperate with the supporting block 411 to clamp the workpieces, finally, the supporting block 411 is separated from the supporting block 21 from one longitudinal side of the placing unit 2, the clamping mechanism 41 clamps the workpieces from the supporting blocks 21, compared with the embodiment, the structure of the embodiment is simpler.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be considered as the protection scope of the present invention.
Claims (9)
1. The utility model provides a linear guide automatic reversing is chamfer equipment in batches which characterized in that: including work frame, beveler and unloader, the length direction of work frame is vertical, the width direction of work frame is horizontal, the work frame is equipped with station, switching-over station and completion station of prepareeing material, the station of prepareeing material the switching-over station with the completion station is equipped with the unit of placing that is used for placing the machined part respectively, the switching-over station still is equipped with switching-over carousel and switching-over power unit, the switching-over station place the unit and locate on the switching-over carousel, switching-over power unit drive the switching-over carousel rotates around the vertical center pin of self, the beveler is located longitudinal one side of work frame, the beveler is equipped with location chamfer platform, location chamfer platform is equipped with the locating piece, the top of locating piece is equipped with a plurality of vertical settings with the first locating groove of machined part complex, unloader is including being used for following place the unit clamp get or place the machined part and place on the unit And a manipulator driving the gripping mechanism to move.
2. The automatic reversing batch chamfering device for the linear guide rail according to claim 1, characterized in that: the clamping mechanism comprises a bearing block, a pressing plate arranged above the bearing block and a clamping power mechanism driving the pressing plate to vertically move, the bearing block is at least provided with one, and the top of the bearing block is provided with a plurality of second positioning grooves which are longitudinally arranged and matched with the workpiece.
3. The automatic reversing batch chamfering device for the linear guide rail according to claim 2, characterized in that: the clamping mechanism further comprises a material pushing plate and a first power mechanism, the material pushing plate is arranged below the bearing block, and the first power mechanism drives the material pushing plate to move transversely and extend out of the lower portion of the bearing block.
4. The automatic reversing batch chamfering device for the linear guide rail according to claim 3, characterized in that: the clamping mechanism further comprises a hook block and a second power mechanism, the hook block is arranged at the bottom of one longitudinal side of the material pushing plate, and the second power mechanism drives the material pushing plate to move longitudinally.
5. The automatic reversing batch chamfering device for the linear guide rail according to claim 4, wherein: the hook block is made of elastic materials.
6. The automatic reversing batch chamfering device for the linear guide rail according to claim 2, characterized in that: the placing unit comprises a plurality of transversely arranged supporting blocks, a plurality of third positioning grooves which are longitudinally arranged and matched with the workpiece are formed in the tops of the supporting blocks, and a gap for the supporting block to stretch into is formed between every two adjacent supporting blocks.
7. The automatic reversing batch chamfering device for the linear guide rail according to claim 2, characterized in that: the placing unit comprises a plurality of transversely arranged bases, transversely arranged supporting blocks are arranged on the bases and detachably connected with the bases, a plurality of third positioning grooves which are longitudinally arranged and matched with a workpiece are formed in the top of each supporting block, and a gap for the supporting blocks to stretch into is formed between every two adjacent bases.
8. The automatic reversing batch chamfering apparatus for linear guide rails according to claim 7, wherein: the base is further provided with a roller which is parallel to the supporting block, and the roller is arranged on one side of the supporting block.
9. The automatic reversing batch chamfering device for the linear guide rail according to claim 1, characterized in that: the working frame is further provided with a transition station, the transition station is provided with the placing unit, and the position of the placing unit of the transition station corresponds to the position of the positioning block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123198270.2U CN216731000U (en) | 2021-12-17 | 2021-12-17 | Automatic reversing batch chamfering equipment for linear guide rail |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123198270.2U CN216731000U (en) | 2021-12-17 | 2021-12-17 | Automatic reversing batch chamfering equipment for linear guide rail |
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| CN216731000U true CN216731000U (en) | 2022-06-14 |
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| CN202123198270.2U Active CN216731000U (en) | 2021-12-17 | 2021-12-17 | Automatic reversing batch chamfering equipment for linear guide rail |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114425727A (en) * | 2021-12-17 | 2022-05-03 | 江门银特银数控机床有限公司 | Automatic reversing batch chamfering equipment for linear guide rail and machining method thereof |
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2021
- 2021-12-17 CN CN202123198270.2U patent/CN216731000U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114425727A (en) * | 2021-12-17 | 2022-05-03 | 江门银特银数控机床有限公司 | Automatic reversing batch chamfering equipment for linear guide rail and machining method thereof |
| CN114425727B (en) * | 2021-12-17 | 2024-06-11 | 江门银特银数控机床有限公司 | Automatic reversing batch chamfering equipment for linear guide rail and processing method thereof |
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