CN216726929U - Powder surface modification equipment - Google Patents
Powder surface modification equipment Download PDFInfo
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- CN216726929U CN216726929U CN202123100013.0U CN202123100013U CN216726929U CN 216726929 U CN216726929 U CN 216726929U CN 202123100013 U CN202123100013 U CN 202123100013U CN 216726929 U CN216726929 U CN 216726929U
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- 239000000843 powder Substances 0.000 title claims abstract description 38
- 230000004048 modification Effects 0.000 title claims abstract description 25
- 238000012986 modification Methods 0.000 title claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 88
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 10
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 10
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims description 16
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000005060 rubber Substances 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- Accessories For Mixers (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及粉体处理技术领域,具体为一种粉体表面改性设备。The utility model relates to the technical field of powder treatment, in particular to a powder surface modification equipment.
背景技术Background technique
粉体表面改性是为了改善粉体的性能,提高其实用价值和开拓应用领域。在塑料、橡胶、胶黏剂等高分子材料及复合材料中,非金属粉体填料,如碳酸钙、高岭土、滑石粉、氧化锌、氧化铝、氢氧化铝、氢氧化镁等,必须对填料表面改性,增强其与基质的相容性、分散性和机械强度及综合性能。目前常用的粉体表面改性设备例如高速搅拌混合机存在着改性产品易出现搅拌不充分、改性效率低和不易清洁等问题,进而引发改性产品批次质量稳定性较差的现象。因此,申请人设计了一种粉体表面改性设备。Powder surface modification is to improve the performance of powder, improve its practical value and develop application fields. In plastics, rubbers, adhesives and other polymer materials and composite materials, non-metal powder fillers, such as calcium carbonate, kaolin, talc, zinc oxide, alumina, aluminum hydroxide, magnesium hydroxide, etc., must be Surface modification to enhance its compatibility with the matrix, dispersibility, mechanical strength and comprehensive properties. At present, the commonly used powder surface modification equipment such as high-speed stirring mixer has problems such as insufficient stirring, low modification efficiency and difficult cleaning of modified products, which leads to the phenomenon of poor batch quality stability of modified products. Therefore, the applicant designed a powder surface modification equipment.
实用新型内容Utility model content
本实用新型的目的在于提供一种粉体表面改性设备,具备结构简单,设计合理,粉体搅拌充分,改性效率高,方便清洁,同时改性后的粉体批次质量稳定的优点,解决了上述技术背景所提出的问题。The purpose of the utility model is to provide a powder surface modification equipment, which has the advantages of simple structure, reasonable design, sufficient powder stirring, high modification efficiency, convenient cleaning, and stable quality of modified powder batches. The problems posed by the above technical background are solved.
为实现上述目的,本实用新型提供如下技术方案:一种粉体表面改性设备,包括底座、搅拌座和搅拌轴,所述底座的一端固定安装有圆盘座,所述圆盘座上设置有圆盘,所述圆盘上固定安装有搅拌桶,所述底座上远离圆盘座一端垂直焊接有液压升降立柱,所述升降立柱上远离底座一端与搅拌座连接,所述搅拌座上固定安装有搅拌电机,所述搅拌电机的输出端通过皮带与搅拌轴连接,所述搅拌座上位于搅拌桶的正上方设置有防尘盖,所述搅拌轴由上往下贯穿防尘盖后与搅拌桶插接,且搅拌轴上远离搅拌座一端安装有搅拌叶,所述防尘盖的边缘处固定连接有挡板轴,所述挡板轴上安装有聚四氟乙烯刮板,所述聚四氟乙烯刮板与搅拌桶的内壁接触连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a powder surface modification equipment, comprising a base, a stirring base and a stirring shaft, one end of the base is fixedly installed with a disc base, and the disc base is provided with There is a disc, a mixing bucket is fixedly installed on the disc, a hydraulic lifting column is vertically welded on one end of the base away from the disc seat, and the end of the lifting column away from the base is connected with the mixing base, which is fixed on the mixing base A stirring motor is installed, and the output end of the stirring motor is connected with the stirring shaft through a belt. A dust cover is provided on the stirring seat directly above the stirring barrel, and the stirring shaft penetrates the dust cover from top to bottom and is connected with the stirring shaft. The stirring barrel is plugged in, and a stirring blade is installed on one end of the stirring shaft away from the stirring base, a baffle shaft is fixedly connected to the edge of the dust cover, and a polytetrafluoroethylene scraper is installed on the baffle shaft. The polytetrafluoroethylene scraper is in contact with the inner wall of the mixing barrel.
优选的,所述底座上还设置有驱动圆盘转动的驱动机构,所述驱动机构包括转动电机、减速机和旋转轴,所述旋转轴嵌入安装在圆盘座内,且旋转轴的一端与圆盘固定连接,另一端与减速机的输出端连接,所述减速机的输入端与转动电机的输出端连接。Preferably, the base is further provided with a drive mechanism for driving the disc to rotate, the drive mechanism includes a rotating motor, a reducer and a rotating shaft, the rotating shaft is embedded in the disc seat, and one end of the rotating shaft is connected to the disc seat. The disc is fixedly connected, and the other end is connected with the output end of the reducer, and the input end of the reducer is connected with the output end of the rotating motor.
优选的,所述搅拌桶靠下方位置设置有手动闸阀。Preferably, a manual gate valve is provided at a lower position of the mixing tank.
优选的,所述液压升降立柱包括与底座固定连接的升降主体以及设置在升降主体内侧的升降柱和升降气缸,所述升降柱的一端与搅拌座固定连接,另一端与升降气缸的输出端连接,所述升降主体上还设置有控制升降气缸升降的上行程开关和下行程开关。Preferably, the hydraulic lifting column includes a lifting body fixedly connected to the base, a lifting column and a lifting cylinder arranged inside the lifting body, one end of the lifting column is fixedly connected to the stirring base, and the other end is connected to the output end of the lifting cylinder The lifting main body is also provided with an upper stroke switch and a lower stroke switch that control the lifting and lowering of the lifting cylinder.
优选的,所述搅拌轴转动的方向与搅拌桶转动的方向相反。Preferably, the rotation direction of the stirring shaft is opposite to the rotation direction of the stirring barrel.
优选的,所述防尘盖的正中间处开设有供搅拌轴穿入的通孔,在通孔的一侧设置有透气孔,所述透气孔上套设有防尘布袋,所述防尘盖的底部套设有摩擦胶圈。Preferably, a through hole for the stirring shaft to penetrate is opened in the middle of the dust cover, a ventilation hole is provided on one side of the through hole, and a dustproof cloth bag is sleeved on the ventilation hole, and the dustproof The bottom of the cover is sleeved with a friction rubber ring.
优选的,所述摩擦胶圈呈V型的凹槽状,且摩擦胶圈与搅拌桶开口处的V型凸边相适配。Preferably, the friction rubber ring is in the shape of a V-shaped groove, and the friction rubber ring is adapted to the V-shaped convex edge at the opening of the mixing barrel.
优选的,所述搅拌叶设置有多个,多个所述搅拌叶等距分布在搅拌轴上,每个所述搅拌叶与聚四氟乙烯刮板间隔设置。Preferably, a plurality of the stirring blades are provided, and the plurality of the stirring blades are equally spaced on the stirring shaft, and each of the stirring blades is arranged at intervals from the polytetrafluoroethylene scraper.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:
1、本实用新型提供了一种粉体表面改性设备,该设备整体结构简单,设计合理,通过驱动机构来驱动圆盘转动,进一步的带动搅拌桶旋转,搅拌桶旋转时与聚四氟乙烯刮板相互作用下将粘附于搅拌桶内壁的粉料刮落,刮落的粉体由搅拌轴上的搅拌叶高速搅拌,粉体搅拌的更充分,提高了改性的效率,方便清洁,同时改性后的粉体批次质量稳定。1. The utility model provides a powder surface modification equipment. The overall structure of the equipment is simple and the design is reasonable. The drive mechanism drives the disc to rotate, and further drives the stirring barrel to rotate. Under the interaction of the scraper, the powder adhering to the inner wall of the mixing tank is scraped off, and the scraped powder is stirred at high speed by the stirring blade on the stirring shaft, and the powder is stirred more fully, which improves the efficiency of modification and facilitates cleaning. At the same time, the quality of modified powder batches is stable.
2、本实用新型中的液压升降立柱包括与底座固定连接的升降主体以及设置在升降主体内侧的升降柱和升降气缸,通过升降气缸来进一步的控制搅拌座的升降,进而实现自动开启防尘盖,方便用户添加粉体,实用性强。2. The hydraulic lifting column in the present utility model includes a lifting body fixedly connected with the base, a lifting column and a lifting cylinder arranged inside the lifting body, and the lifting cylinder is used to further control the lifting of the stirring seat, thereby realizing automatic opening of the dust cover. , convenient for users to add powder, and strong practicability.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型液压升降立柱的结构图;Fig. 2 is the structural diagram of the hydraulic lifting column of the present utility model;
图3为本实用新型防尘盖的结构图。FIG. 3 is a structural diagram of the dust cover of the utility model.
图中的附图标记及名称如下:The reference numbers and names in the figure are as follows:
1、底座;2、圆盘座;3、圆盘;4、搅拌桶;5、液压升降立柱;51、升降主体;52、升降柱;53、升降气缸;54、上行程开关;55、下行程开关;6、搅拌座;7、搅拌电机;8、皮带;9、搅拌轴;10、防尘盖;11、搅拌叶;12、挡板轴;13、聚四氟乙烯刮板;14、转动电机;15、减速机;16、旋转轴;17、手动闸阀;18、通孔;19、透气孔;20、防尘布袋;21、摩擦胶圈;22、V型凸边。1. Base; 2. Disc seat; 3. Disc; 4. Mixing bucket; 5. Hydraulic lifting column; 51. Lifting main body; 52. Lifting column; 53. Lifting cylinder; 54. Up-stroke switch; 55. Down Stroke switch; 6, stirring seat; 7, stirring motor; 8, belt; 9, stirring shaft; 10, dust cover; 11, stirring blade; 12, baffle shaft; 13, PTFE scraper; 14, Rotating motor; 15, reducer; 16, rotating shaft; 17, manual gate valve; 18, through hole; 19, ventilation hole; 20, dustproof cloth bag; 21, friction rubber ring; 22, V-shaped raised edge.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型实施例的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型实施例的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" The orientation or positional relationship indicated by "straight", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the embodiments of the present invention and simplified description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more, unless otherwise expressly and specifically defined.
在本实用新型实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型实施例中的具体含义。In the embodiments of the present utility model, unless otherwise explicitly specified and limited, terms such as "installation", "connected", "connected", "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a Detachable connection or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium, internal communication between two elements or interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific situations.
请参阅图1,本实用新型提供的一种实施例:一种粉体表面改性设备,包括底座1、搅拌座6和搅拌轴9,所述底座1的一端固定安装有圆盘座2,所述圆盘座2上设置有圆盘3,所述底座1上还设置有驱动圆盘3转动的驱动机构,所述驱动机构包括转动电机14、减速机15和旋转轴16,所述旋转轴16嵌入安装在圆盘座2内,且旋转轴16的一端与圆盘3固定连接,另一端与减速机15的输出端连接,所述减速机15的输入端与转动电机14的输出端连接,本实施例中的圆盘3的底部边缘与圆盘座2上的滑轨(图未示)滑动连接,当转动电机14与减速机15配合驱动旋转轴16转动时,可以带动圆盘3沿圆盘座2上的滑轨旋转,其中转动电机14与减速机15配合驱动旋转轴16转动的原理为现有技术,这里不再进行解释说明,所述圆盘3上固定安装有搅拌桶4,所述搅拌桶4靠下方位置设置有手动闸阀17,打开手动闸阀17可以将搅拌桶4内改性后的粉体取出,所述底座1上远离圆盘座2一端垂直焊接有液压升降立柱5,所述升降立柱5上远离底座1一端与搅拌座6连接,所述搅拌座6上固定安装有搅拌电机7,所述搅拌电机7的输出端通过皮带8与搅拌轴9连接,所述搅拌座6上位于搅拌桶4的正上方设置有防尘盖10,所述搅拌轴9由上往下贯穿防尘盖10后与搅拌桶4插接,且搅拌轴9上远离搅拌座6一端安装有搅拌叶11,所述防尘盖10的边缘处固定连接有挡板轴12,所述挡板轴12上安装有聚四氟乙烯刮板13,所述聚四氟乙烯刮板13与搅拌桶4的内壁接触连接。Please refer to FIG. 1, an embodiment provided by the present utility model: a powder surface modification equipment, comprising a
具体的,为了提高粉体改性的效率,所述搅拌轴9转动的方向与搅拌桶4转动的方向相反。Specifically, in order to improve the efficiency of powder modification, the rotation direction of the stirring
具体的,本实施例中的搅拌叶11设置有多个,多个所述搅拌叶11等距分布在搅拌轴9上,每个所述搅拌叶11与聚四氟乙烯刮板13间隔设置,这样设计的目的在于防止搅拌叶11在转动的过程中与聚四氟乙烯刮板13接触,而损坏搅拌叶11。Specifically, in this embodiment, there are a plurality of stirring
请参阅图2,所述液压升降立柱5包括与底座1固定连接的升降主体51以及设置在升降主体51内侧的升降柱52和升降气缸53,所述升降柱52的一端与搅拌座6固定连接,另一端与升降气缸53的输出端连接,所述升降主体51上还设置有控制升降气缸53升降的上行程开关54和下行程开关55,当用户启动上行程开关54时,升降气缸53的输出端伸出带动升降柱52上升,进一步带动与升降柱52固定连接的搅拌座6上升,当启动下行程开关55时,升降气缸53的输出端复位,带动与升降柱52固定连接的搅拌座6下降。Referring to FIG. 2 , the hydraulic lifting column 5 includes a lifting
请参阅图1和图3,所述防尘盖10的正中间处开设有供搅拌轴9穿入的通孔18,在通孔18的一侧设置有透气孔19,所述透气孔19上套设有防尘布袋20,所述防尘盖10的底部套设有摩擦胶圈21,所述摩擦胶圈21呈V型的凹槽状,且摩擦胶圈21与搅拌桶4开口处的V型凸边22相适配,当搅拌桶4旋转时,可以通过摩擦胶圈21来减少摩擦,提高设备的使用寿命。Please refer to FIG. 1 and FIG. 3 , a through
请再次参阅图1至图3,本实用新型提供的一种粉体表面改性设备,整体结构简单,设计巧妙合理,在工作时,启动上行程开关54,防尘盖10打开,在搅拌桶4内放入需要改性的粉体,启动下行程开关55,使防尘盖10盖合在搅拌桶4的开口上,启动搅拌电机7,搅拌电机7通过皮带8带动搅拌轴9旋转,并进一步的带动搅拌轴9上的多个搅拌叶11在搅拌桶4内旋转对粉体进行改性,同时驱动机构驱动搅拌桶4沿搅拌轴9旋转的反方向旋转,搅拌桶4旋转时,聚四氟乙烯刮板13与搅拌桶4的内壁接触,并将粘附于搅拌桶4内壁的粉料刮落,刮落的粉体由搅拌叶11高速搅拌,粉体搅拌的更充分,进而提高了改性的效率。Please refer to FIG. 1 to FIG. 3 again, the utility model provides a powder surface modification equipment, the overall structure is simple, the design is ingenious and reasonable, when working, the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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| CN116832764A (en) * | 2023-07-11 | 2023-10-03 | 安徽生源化工有限公司 | Reactive dye intermediate naphthalene sulfonic acid formaldehyde condensate production device |
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| CN116832764A (en) * | 2023-07-11 | 2023-10-03 | 安徽生源化工有限公司 | Reactive dye intermediate naphthalene sulfonic acid formaldehyde condensate production device |
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