CN216712156U - Device convenient to change converter gas chamber counter weight guide pulley on line - Google Patents
Device convenient to change converter gas chamber counter weight guide pulley on line Download PDFInfo
- Publication number
- CN216712156U CN216712156U CN202122933308.XU CN202122933308U CN216712156U CN 216712156 U CN216712156 U CN 216712156U CN 202122933308 U CN202122933308 U CN 202122933308U CN 216712156 U CN216712156 U CN 216712156U
- Authority
- CN
- China
- Prior art keywords
- converter gas
- channel steel
- pulley
- hook
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 58
- 239000010959 steel Substances 0.000 claims abstract description 58
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Landscapes
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及转炉煤气柜技术领域,具体为一种便于在线更换转炉煤气柜配重导轮的装置。The utility model relates to the technical field of converter gas cabinets, in particular to a device for facilitating online replacement of counterweight guide wheels for converter gas cabinets.
背景技术Background technique
目前转炉煤气柜在使用时,由于导向滑轮在长时间使用后,因磨损需要更换导轮,在以往的工作实践中必须采用煤气柜停止回收,并将活塞处于低柜位固定后利用起重机将重4吨的配重砣固定在大导轮支架上,并将调平钢绳所受的拉力去除后才可将导向滑轮进行更换,整个作业需3个小时,期间转炉煤气无法回收,只能放散,即污染环境又浪费能源。因此我们对此做出改进,提出一种便于在线更换转炉煤气柜配重导轮的装置。At present, when the converter gas tank is in use, the guide pulley needs to be replaced due to wear and tear after the guide pulley is used for a long time. In the past work practice, the gas tank must be used to stop the recovery, and the piston must be fixed in the low cabinet position and then use a crane to lift the weight. The 4-ton counterweight is fixed on the large guide wheel bracket, and the guide pulley can be replaced after the tension on the leveling steel rope is removed. The entire operation takes 3 hours, during which the converter gas cannot be recovered and can only be released. , which pollutes the environment and wastes energy. Therefore, we made improvements to this, and proposed a device that facilitates online replacement of the counterweight guide wheel of the converter gas tank.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions:
本实用新型一种便于在线更换转炉煤气柜配重导轮的装置,包括底座,所述底座的顶部两侧垂直安装有一对固定支架,一对所述固定支架的一侧设有安装板,所述固定支架的一侧均开设有若干第一安装孔,所述安装板的两侧开设有若干第二安装孔,所述固定支架与安装板之间通过固定螺栓连接,所述安装板的一侧焊接有槽钢,所述槽钢的顶部一侧连接有角钢,所述角钢在远离槽钢的一端焊接有吊环,所述吊环的底部设有第一吊钩,所述第一吊钩的底部安装有起重机,所述起重机的内部安装有铁链,所述铁链的一端连接有第二吊钩,所述第二吊钩的底部设有单轮滑车。The utility model relates to a device for facilitating online replacement of a counterweight guide wheel of a converter gas cabinet, comprising a base, a pair of fixing brackets are vertically installed on both sides of the top of the base, and one side of the pair of fixing brackets is provided with a mounting plate, so that the One side of the fixing bracket is provided with a number of first mounting holes, both sides of the mounting plate are provided with a number of second mounting holes, the fixing bracket and the mounting plate are connected by fixing bolts, and one side of the mounting plate is A channel steel is welded on the side, an angle steel is connected to the top side of the channel steel, a lifting ring is welded on the end of the angle steel away from the channel steel, and the bottom of the lifting ring is provided with a first hook. A crane is installed at the bottom, an iron chain is installed inside the crane, one end of the iron chain is connected with a second hook, and the bottom of the second hook is provided with a single-wheel pulley.
作为本实用新型的一种优选技术方案,所述第一安装孔与第二安装孔的孔径相同,且所述第一安装孔之间的间距与第二安装孔之间的间距相等。As a preferred technical solution of the present invention, the first mounting holes and the second mounting holes have the same diameter, and the distance between the first mounting holes is equal to the distance between the second mounting holes.
作为本实用新型的一种优选技术方案,所述固定支架的一侧安装有一对轴承座,一对所述轴承座之间安装有转轴,所述转轴上套装有导向滑轮,所述导向滑轮的顶部设有调平钢绳。As a preferred technical solution of the present invention, a pair of bearing seats are installed on one side of the fixed bracket, a rotating shaft is installed between the pair of bearing seats, a guide pulley is sleeved on the rotating shaft, and the guide pulley is There is a leveling wire on the top.
作为本实用新型的一种优选技术方案,所述单轮滑车由滑轮体和挂钩组成,所述挂钩与第二吊钩相连,所述滑轮体的滑道与导向滑轮的滑道角度一致,并与调平钢绳相接触。As a preferred technical solution of the present invention, the single-wheel pulley is composed of a pulley body and a hook, the hook is connected with the second hook, the slideway of the pulley body is at the same angle as the slideway of the guide pulley, and in contact with the leveling wire.
作为本实用新型的一种优选技术方案,所述角钢的底部焊接有加强杆,所述加强杆的另一端与槽钢连接,且所述加强杆与槽钢和角钢组成三角形结构。As a preferred technical solution of the present invention, the bottom of the angle steel is welded with a reinforcing rod, the other end of the reinforcing rod is connected with the channel steel, and the reinforcing rod, the channel steel and the angle steel form a triangular structure.
作为本实用新型的一种优选技术方案,所述槽钢与角钢均为“U”形状,且所述槽钢与角钢的表面均喷涂有防锈涂层。As a preferred technical solution of the present invention, the channel steel and the angle steel are both in "U" shape, and the surfaces of the channel steel and the angle steel are both sprayed with an anti-rust coating.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
该种便于在线更换转炉煤气柜配重导轮的装置,通过设置有安装板,便于对槽钢与角钢进行固定,通过设置有加强杆,使得加强杆与槽钢和角钢组成三角形结构,三角形具有稳定性,提高了该装置的结构强度,使其可以承受更多的压力,通过起重机、铁链、第二吊钩和单轮滑车的配合使用,使得单轮滑车的滑轮滑道与调平钢绳接触并完全承受调平钢绳的拉力,这时,单轮滑车将取代原导向滑轮的压力并与调平钢绳同步转动,当调平钢绳的运动状态稳定后,磨损的导向滑轮将脱离调平钢绳压力达到自由不受力的状态,从而便于工作人员对对磨损的导向滑轮进行拆卸并更换新备品,该装置有利于降低成本,避免煤气柜因柜顶防回转装置的导向滑轮产生磨损而停止回收而造成的煤气热值损失,同时该装置的实施可以大幅减少转炉煤气放散,CO排放量分别减少超过4万m3/小时,达到节能减排的效果,且该装置不但减少维修的人工费用,而且降低安全风险,大量转炉煤气放散对周围环境设施及人员安全造成极大安全隐患,本实用新型,结构简单合理,设计新颖,操作简单便捷,便于对转炉煤气柜中的导向滑轮进行更换,具有较高的实用价值。The device for facilitating online replacement of the counterweight guide wheel of the converter gas cabinet is provided with a mounting plate, which facilitates the fixing of the channel steel and the angle steel. The stability improves the structural strength of the device, so that it can withstand more pressure. Through the cooperation of the crane, the iron chain, the second hook and the single-wheel pulley, the pulley slide of the single-wheel pulley and the leveling steel The rope contacts and fully bears the tension of the leveling steel rope. At this time, the single-wheel pulley will replace the pressure of the original guide pulley and rotate synchronously with the leveling steel rope. When the movement state of the leveling steel rope is stable, the worn guide pulley will be It is free from the pressure of the leveling wire rope, so that it is convenient for the staff to disassemble the worn guide pulley and replace it with new spare parts. At the same time, the implementation of this device can greatly reduce the emission of converter gas, and the CO emissions are reduced by more than 40,000 m3/hour respectively, achieving the effect of energy saving and emission reduction, and the device not only reduces maintenance The labor cost is reduced, and the safety risk is reduced, and a large amount of converter gas is released, which causes great safety hazards to the surrounding environmental facilities and personnel safety. Replacement has high practical value.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本实用新型一种便于在线更换转炉煤气柜配重导轮的装置的安装示意图;Fig. 1 is the installation schematic diagram of a kind of device of the present utility model that is convenient for online replacement of converter gas cabinet counterweight guide wheel;
图2是本实用新型一种便于在线更换转炉煤气柜配重导轮的装置的立体图;Figure 2 is a perspective view of a device of the present utility model that is convenient for online replacement of the counterweight guide wheel of the converter gas cabinet;
图3是本实用新型一种便于在线更换转炉煤气柜配重导轮的装置的图1中A部的放大图;Figure 3 is an enlarged view of part A in Figure 1 of a device of the present utility model that is convenient for online replacement of converter gas cabinet counterweight guide wheels;
图4是本实用新型一种便于在线更换转炉煤气柜配重导轮的装置的图1中B部的放大图。Fig. 4 is an enlarged view of part B in Fig. 1 of a device of the present invention for facilitating online replacement of the counterweight guide wheel of the converter gas cabinet.
图中:1、底座;2、固定支架;3、安装板;4、第一安装孔;5、第二安装孔;6、轴承座;7、转轴;8、导向滑轮;9、槽钢;10、角钢;11、吊环;12、第一吊钩;13、起重机;14、铁链;15、第二吊钩;16、单轮滑车;17、调平钢绳;18、加强杆。In the figure: 1. Base; 2. Fixed bracket; 3. Mounting plate; 4. First mounting hole; 5. Second mounting hole; 6. Bearing seat; 7. Rotating shaft; 8. Guide pulley; 9. Channel steel; 10. Angle steel; 11. Lifting ring; 12. The first hook; 13. Crane; 14. Iron chain; 15. The second hook;
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, but not to limit the present utility model.
实施例:如图1-4所示,本实用新型一种便于在线更换转炉煤气柜配重导轮的装置,包括底座1,所述底座1的顶部两侧垂直安装有一对固定支架2,一对所述固定支架2的一侧设有安装板3,所述固定支架2的一侧均开设有若干第一安装孔4,所述安装板3的两侧开设有若干第二安装孔5,所述固定支架2与安装板3之间通过固定螺栓连接,所述安装板3的一侧焊接有槽钢9,所述槽钢9的顶部一侧连接有角钢10,所述角钢10在远离槽钢9的一端焊接有吊环11,所述吊环11的底部设有第一吊钩12,所述第一吊钩12的底部安装有起重机13,所述起重机13的内部安装有铁链14,所述铁链14的一端连接有第二吊钩15,所述第二吊钩15的底部设有单轮滑车16。Example: As shown in Figures 1-4, the utility model is a device for facilitating online replacement of the counterweight guide wheel of the converter gas cabinet, comprising a
其中,所述第一安装孔4与第二安装孔5的孔径相同,且所述第一安装孔4之间的间距与第二安装孔5之间的间距相等。The diameters of the
其中,所述固定支架2的一侧安装有一对轴承座6,一对所述轴承座6之间安装有转轴7,所述转轴7上套装有导向滑轮8,所述导向滑轮8的顶部设有调平钢绳17。A pair of
其中,所述单轮滑车16由滑轮体和挂钩组成,所述挂钩与第二吊钩15相连,所述滑轮体的滑道与导向滑轮8的滑道角度一致,并与调平钢绳17相接触。The single-
其中,所述角钢10的底部焊接有加强杆18,所述加强杆18的另一端与槽钢9连接,且所述加强杆18与槽钢9和角钢10组成三角形结构,通过设置有加强杆18,使得加强杆18与槽钢9和角钢10组成三角形结构,三角形具有稳定性,提高了该装置的结构强度,使其可以承受更多的压力。Wherein, the bottom of the
其中,所述槽钢9与角钢10均为“U”形状,且所述槽钢9与角钢10的表面均喷涂有防锈涂层,通过设置有防锈涂层,防止槽钢9与角钢10的表面腐蚀,增加了该装置的使用寿命。Wherein, the
工作原理:在使用时,首先,先检查该装置的完整性,在转炉煤气柜正常生产过程中,当检查发现柜顶防回转装置的导向滑轮8有磨损严重需更换时,将可调节可移动式导向滑轮8更换专用工具,对防回转装置导向滑轮8进行更换,先将该专用工具牢固的安装在磨损的导向滑轮8所在的固定支架2上,拆开单轮滑车16的连接装置将调平钢绳17穿入单轮滑车16的滑道中,确认单轮滑车16的滑道与调平钢绳充分接触后拉动起重机13,使单轮滑车16的滑轮滑道与调平钢绳17接触并完全承受调平钢绳17的拉力,这时,单轮滑车16将取代原导向滑轮8的压力并与调平钢绳17保持同步转动,观察调平钢绳的运动状态稳定后,磨损的导向滑轮8将脱离调平钢绳压力达到自由不受力的状态,这时便可对磨损的导向滑轮进行拆卸并更换新备品,该装置有利于降低成本,避免煤气柜因柜顶防回转装置的导向滑轮8产生磨损而停止回收而造成的煤气热值损失,同时该装置的实施可以大幅减少转炉煤气放散,CO排放量分别减少超过4万m3/小时,达到节能减排的效果,且该装置不但减少维修的人工费用,而且降低安全风险,大量转炉煤气放散对周围环境设施及人员安全造成极大安全隐患,本实用新型,结构简单合理,设计新颖,操作简单便捷,便于对转炉煤气柜中的导向滑轮进行更换,具有较高的实用价值。Working principle: When using, first check the integrity of the device. During the normal production process of the converter gas cabinet, when the
最后应说明的是:在本实用新型的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。Finally, it should be noted that: in the description of the present utility model, it should be noted that the orientations or positional relationships indicated by the terms "vertical", "upper", "lower", "horizontal", etc. are based on those shown in the accompanying drawings. The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limit.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing. The technical solutions described in the various embodiments are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122933308.XU CN216712156U (en) | 2021-11-26 | 2021-11-26 | Device convenient to change converter gas chamber counter weight guide pulley on line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202122933308.XU CN216712156U (en) | 2021-11-26 | 2021-11-26 | Device convenient to change converter gas chamber counter weight guide pulley on line |
Publications (1)
Publication Number | Publication Date |
---|---|
CN216712156U true CN216712156U (en) | 2022-06-10 |
Family
ID=81880739
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202122933308.XU Active CN216712156U (en) | 2021-11-26 | 2021-11-26 | Device convenient to change converter gas chamber counter weight guide pulley on line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN216712156U (en) |
-
2021
- 2021-11-26 CN CN202122933308.XU patent/CN216712156U/en active Active
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN201040692Y (en) | Double flat arm base pole | |
CN216712156U (en) | Device convenient to change converter gas chamber counter weight guide pulley on line | |
CN104668933B (en) | Disassembling and assembling method for rotating arm and pivot of turbine runner | |
CN201999638U (en) | Hoisting device for ascending pipe and bridge pipe of coke oven | |
CN210710364U (en) | Unhooking-proof lifting machinery lifting hook | |
CN211169520U (en) | Device is changed to rolling mill backing roll | |
CN219058259U (en) | Special lifting appliance for horizontal assembly test of shield segment | |
CN207974091U (en) | Plain type deep hole trash rack sunpender | |
CN210855030U (en) | Gantry hanging bracket | |
CN214031486U (en) | Tower crane fast mounting and dismounting platform connecting device | |
CN204324689U (en) | Blast furnace cooling stave changes hoisting tool special | |
CN211169515U (en) | Lifting device for adjusting hydraulic cylinder of universal mill | |
CN207293998U (en) | One kind filtering kettle kettle cover auxiliary dismounting boom hoisting | |
CN207953083U (en) | The dismantling device of gas turbine jiggering | |
CN207696457U (en) | A kind of lifting arm axis pin, bearing replacing device | |
CN201380286Y (en) | Special lifting tool for entirely hoisting bale rotary table | |
CN207987275U (en) | A kind of blast furnace replaces rock drill and lifts trolley | |
CN219708896U (en) | Frock is used in standing up of wind-powered electricity generation tubular pile flange section | |
CN111961800A (en) | Method for replacing fixed steelmaking converter shell | |
CN215789688U (en) | Tool for replacing sliding wear part at bottom of support pier overhead pipeline bracket | |
CN211110618U (en) | Ring rolls core roller hoist device | |
CN216336113U (en) | Fan tower cylinder hoisting device | |
CN212608985U (en) | Large-scale hydraulic generator rotor rigidity hoisting accessory | |
CN219058343U (en) | A detachable lifting device | |
CN221020828U (en) | Movable guide vane crank arm dismantling device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant |