CN216712104U - Fermentation cylinder with high-efficient heat exchange function - Google Patents
Fermentation cylinder with high-efficient heat exchange function Download PDFInfo
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- CN216712104U CN216712104U CN202122867516.4U CN202122867516U CN216712104U CN 216712104 U CN216712104 U CN 216712104U CN 202122867516 U CN202122867516 U CN 202122867516U CN 216712104 U CN216712104 U CN 216712104U
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- collecting box
- grooved wheel
- tank body
- wheel
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- 238000000855 fermentation Methods 0.000 title claims abstract description 24
- 230000004151 fermentation Effects 0.000 title claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 101
- 238000003756 stirring Methods 0.000 claims abstract description 30
- 230000010405 clearance mechanism Effects 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 4
- 238000010168 coupling process Methods 0.000 claims 4
- 238000005859 coupling reaction Methods 0.000 claims 4
- 239000000463 material Substances 0.000 description 24
- 230000000694 effects Effects 0.000 description 6
- 239000007858 starting material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model discloses a fermentation tank with a high-efficiency heat exchange function, which comprises a tank body and is characterized in that: the water tank is characterized in that a collecting box is fixedly mounted at the top end of the tank body, a clearance mechanism is arranged at the top end of the tank body, a water valve is connected to one end of the clearance mechanism in a bearing mode, the output end of the water valve is connected with a tank body pipeline, the water inlet end of the collecting box is connected with the tank body pipeline, one side of the collecting box is connected with the clearance mechanism through a bearing, a heat exchange bin is arranged inside the tank body, a feed inlet is formed in the tank body in front of the water valve, a discharge outlet is formed in one side, close to the bottom end, of the tank body, the water inlet end of the heat exchange bin is connected with the water valve pipeline, the water outlet end of the heat exchange bin is connected with the collecting box pipeline, stirring shafts are connected to two ends of the tank body in a bearing mode, and blades are connected to the side faces of the stirring shafts through one-way bearings.
Description
Technical Field
The utility model relates to the technical field of fermentation equipment, in particular to a fermentation tank with a high-efficiency heat exchange function.
Background
A fermenter refers to an apparatus used industrially for carrying out microbial fermentation. The main body is generally a main cylinder made of stainless steel plate. The structure is strict and reasonable in design and processing. The steam sterilization can be endured, the operation flexibility is certain, the internal accessories are reduced as much as possible (dead angles are avoided), the material and energy transfer performance is strong, the regulation can be carried out to a certain extent so as to facilitate the cleaning and reduce the pollution, and the steam sterilization device is suitable for the production of various products and the reduction of energy consumption.
The prior fermentation tank can not exchange heat in time, so that the fermentation quality is poor and the practicability is poor; meanwhile, the existing fermentation tank has the defects that the interior is not constant in temperature and the fermentation effect is influenced due to unequal exchange of heating quantity and cooling quantity. Therefore, it is necessary to design a fermentation tank with high efficiency heat exchange function, which has strong practicability, can exchange heat in equal quantity and can keep constant temperature.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to a fermenter with efficient heat exchange function, which solves the above problems of the prior art.
In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a fermentation cylinder with high-efficient heat exchange function, includes a jar body, its characterized in that: the top end of the tank body is fixedly provided with a collecting box, the top end of the tank body is provided with a clearance mechanism, one end of the clearance mechanism is connected with a water valve through a bearing, the output end of the water valve is connected with a tank body pipeline, the water inlet end of the collecting box is connected with the tank body pipeline, and one side of the collecting box is connected with the clearance mechanism through a bearing; the collecting box collects the cold water in the tank body, the clearance mechanism is started to open the water valve to feed hot water into the collecting box, and the effect of timely heat exchange is achieved.
According to the technical scheme, a heat exchange bin is arranged in the tank body, a feed inlet is formed in the top of the tank body, which is positioned in front of a water valve, a discharge outlet is formed in one side, which is close to the bottom end, of the tank body, the water inlet end of the heat exchange bin is connected with the water valve through a pipeline, the water outlet end of the heat exchange bin is connected with a collecting box through a pipeline, bearings at two ends of the tank body are connected with a stirring shaft, and the side surfaces of the stirring shaft are connected with blades through one-way bearings; the material is let in for jar body fermentation storehouse through the feed inlet, and the (mixing) shaft rotates the back and drives the blade rotation, and the rotation takes place behind the blade contact material, and the material that the fermentation is good is derived through the discharge gate, adopts revolution stirring and rotation stirring to make the material intensive mixing for the fermentation.
According to the technical scheme, the gap mechanism comprises a lower grooved pulley, the convex surface of the lower grooved pulley is connected with a stirring shaft through a rolling bearing, one end, close to the lower grooved pulley, of the stirring shaft is connected with an upper grooved pulley through transition fit, one side of the collecting box is connected with a rotating shaft through a bearing, one end, far away from the collecting box, of the rotating shaft is welded with a base plate, one side, located at the notch, of the base plate is welded with an arc-shaped plate, and one side, located at the lower grooved pulley, of the arc-shaped plate is welded with a cylinder; the pivot drives the basal disc rotatory, and the basal disc promotes down the sheave rotatory, and lower sheave promotes to move into the sheave on the cylinder, promotes sheave reverse rotation, and it promotes the basal disc rotatory to go up the sheave, and rotatory lower sheave drives the (mixing) shaft rotatory, and the pivot is opened through going up sheave control water valve, and lower sheave passes through the sheave and closes water valve in basal disc and the cylinder control, realizes cold water, the equivalent timely exchange of hot water, keeps the material constant temperature to be heated, drives the (mixing) shaft function simultaneously, makes the quick even heating of material.
According to the technical scheme, a valve rod is welded on the convex surface of the upper grooved wheel, the other end of the valve rod is connected with a water valve bearing, an inner bearing of the collecting box is connected with a water wheel, a starting wheel is welded on the other end of the rotating shaft, and the tooth surface of the starting wheel is meshed with the water wheel; cold water gets into the collecting box and flows out behind the below of water wheels of flowing through, and water wheels receive the rotatory starter pulley that promotes of thrust of water rotatory, and the starter pulley drives the pivot rotatory to it is rotatory that the valve rod is driven in the rotation of upper sheave, through water thrust start clearance mechanism, the maximize utilizes the water resource, reaches energy-conserving effect.
According to the technical scheme, one side, far away from the discharge port, of the tank body is in threaded connection with a bearing plate, the top end of the bearing plate is fixedly provided with a heating box, the input end of the heating box is connected with a collecting box pipeline, and the output end of the heating box is connected with a water valve pipeline; the collecting box leads cold water into the heating box for heating, and then the cold water enters the tank body through the water valve again, so that water circulation is realized, and water resources are saved.
According to the technical scheme, the U-shaped grooves of the upper grooved wheel and the lower grooved wheel are meshed with the cylinder, the semicircular grooves of the upper grooved wheel and the lower grooved wheel are meshed with the base plate, and the end face of the upper grooved wheel is in contact with the end face of the lower grooved wheel.
Compared with the prior art, the utility model has the following beneficial effects: in the utility model, the raw materials are mixed,
(1) the fermentation tank is provided with the stirring shaft and the blades, materials are fed into the fermentation bin of the tank body through the feeding hole, the blades are driven to rotate after the stirring shaft rotates, the blades contact the materials and then rotate, the fermented materials are led out through the discharging hole, and the materials are fully mixed by adopting revolution stirring and rotation stirring, so that the fermentation is accelerated;
(2) through the arrangement of the gap mechanism, the rotating shaft drives the base plate to rotate, the base plate drives the lower grooved wheel to rotate, the lower grooved wheel drives the cylinder to move upwards to the upper grooved wheel to drive the upper grooved wheel to rotate reversely, the upper grooved wheel drives the base plate to rotate, the rotating lower grooved wheel drives the stirring shaft to rotate, the rotating shaft controls the opening of the water-passing valve through the upper grooved wheel, the lower grooved wheel controls the upper grooved wheel to close the water-passing valve through the base plate and the cylinder, the equivalent timely exchange of cold water and hot water is realized, the constant temperature heating of the material is kept, and the stirring shaft is driven to operate at the same time, so that the material is rapidly and uniformly heated;
(3) through being provided with water wheels, cold water gets into the collecting box and flows out behind the below of water wheels of flowing through, and water wheels receive the rotatory starter wheel that promotes of thrust of water rotatory, and the starter wheel drives the pivot rotatory to it is rotatory to go up the rotatory valve rod that drives of sheave, starts clearance mechanism through water thrust, and the maximize utilizes the water resource, reaches energy-conserving effect.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic front sectional view of the overall structure of the present invention;
FIG. 2 is a schematic top view of the overall structure of the present invention;
FIG. 3 is a perspective view of the gap mechanism of the present invention;
FIG. 4 is a sectional view of the internal structure of the collecting box of the present invention;
in the figure: 1. a tank body; 11. a feed inlet; 12. a discharge port; 13. a heat exchange bin; 2. a collection box; 21. a water wheel; 22. a starter wheel; 3. a water valve; 4. a gap mechanism; 41. an upper sheave; 42. a lower sheave; 43. a rotating shaft; 44. a base plate; 45. an arc-shaped plate; 46. a cylinder; 47. a valve stem; 5. a heating box; 51 a bearing plate; 6. a stirring shaft; 7. a blade.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a fermentation cylinder with high-efficient heat exchange function, includes jar body 1, its characterized in that: the top end of the tank body 1 is fixedly provided with a collecting tank 2, the top end of the tank body 1 is provided with a clearance mechanism 4, one end of the clearance mechanism 4 is connected with a water valve 3 through a bearing, the output end of the water valve 3 is connected with a pipeline of the tank body 1, the water inlet end of the collecting tank 2 is connected with the pipeline of the tank body 1, and one side of the collecting tank 2 is connected with the clearance mechanism 4 through a bearing; the collecting box 2 collects cold water in the tank body 1, the clearance mechanism 4 is started to open the water valve 3 to introduce hot water into the collecting box 2, and the effect of timely heat exchange is achieved.
A heat exchange bin 13 is arranged in the tank body 1, a feed inlet 11 is formed in the top of the tank body 1 in front of the water through valve 3, a discharge outlet 12 is formed in one side of the tank body 1 close to the bottom end, the water inlet end of the heat exchange bin 13 is connected with the water through valve 3 through a pipeline, the water outlet end of the heat exchange bin 13 is connected with the collecting box 2 through a pipeline, bearings at two ends of the tank body 1 are connected with a stirring shaft 6, and the side surfaces of the stirring shaft 6 are connected with blades 7 through one-way bearings; the material is introduced into the fermentation bin of the tank body 1 through the feed inlet 11, the stirring shaft 6 drives the blades 7 to rotate after rotating, the blades 7 contact the material and then rotate, the fermented material is led out through the discharge outlet 12, and the material is fully mixed by adopting revolution stirring and rotation stirring, so that the fermentation is accelerated.
The gap mechanism 4 comprises a lower grooved wheel 42, the convex surface of the lower grooved wheel 42 is connected with a stirring shaft 6 through a rolling bearing, one end, close to the lower grooved wheel 42, of the stirring shaft 6 is connected with an upper grooved wheel 41 through transition fit, one side of the collecting box 2 is connected with a rotating shaft 43 through a bearing, one end, far away from the collecting box 2, of the rotating shaft 43 is welded with a base plate 44, one side, located in a gap, of the base plate 44 is welded with an arc-shaped plate 45, and one side, located at the lower grooved wheel 42, of the arc-shaped plate 45 is welded with a cylinder 46; the rotating shaft 43 drives the base plate 44 to rotate, the base plate 44 drives the lower grooved pulley 42 to rotate, the lower grooved pulley 42 drives the cylinder 46 to move upwards into the upper grooved pulley 41 to drive the upper grooved pulley 41 to rotate reversely, the upper grooved pulley 41 drives the base plate 44 to rotate, the rotating lower grooved pulley 42 drives the stirring shaft 6 to rotate, the rotating shaft 43 controls the water valve 3 to be opened through the upper grooved pulley 41, the lower grooved pulley 42 controls the upper grooved pulley 41 to close the water valve 3 through the base plate 44 and the cylinder 46, the equivalent timely exchange of cold water and hot water is realized, the constant temperature heating of the material is kept, the stirring shaft 6 is driven to operate, and the material is rapidly and uniformly heated.
A valve rod 47 is welded on the convex surface of the upper grooved wheel 41, the other end of the valve rod 47 is in bearing connection with the water valve 3, the inner bearing of the collecting box 2 is connected with the water wheel 21, the other end of the rotating shaft 43 is welded with the starting wheel 22, and the tooth surface of the starting wheel 22 is meshed with the water wheel 21; cold water enters the collecting box 2 and flows out after flowing through the lower part of the water wheel 21, the water wheel 21 is rotated by the thrust of the water to push the starting wheel 22 to rotate, the starting wheel 22 drives the rotating shaft 43 to rotate, so that the upper grooved wheel 41 rotates to drive the valve rod 47 to rotate, the gap mechanism 4 is started by the water thrust, the water resource is utilized to the maximum extent, and the energy-saving effect is achieved.
The side, far away from the discharge port 12, of the tank body 1 is in threaded connection with a bearing plate 51, the top end of the bearing plate 51 is fixedly provided with a heating box 5, the input end of the heating box 5 is in pipeline connection with the collecting box 2, and the output end of the heating box 5 is in pipeline connection with the water valve 3; the collecting box 2 leads cold water into the heating box 5 for heating, and then the cold water enters the tank body 1 through the water valve 3 again, so that water circulation is realized, and water resources are saved.
U-shaped grooves of the upper grooved wheel 41 and the lower grooved wheel 42 are meshed with the cylinder 46, semicircular grooves of the upper grooved wheel 41 and the lower grooved wheel 42 are meshed with the base plate 44, and the end face of the upper grooved wheel 41 is in contact with the end face of the lower grooved wheel 42.
The working principle is as follows: the collecting box 2 collects cold water in the tank body 1, and the clearance mechanism 4 is started to open the water valve 3 to feed hot water into the collecting box 2. Cold water enters the collecting box 2 and flows out after flowing through the lower part of the water wheel 21, the water wheel 21 is rotated by the thrust of the water to push the starting wheel 22 to rotate, the starting wheel 22 drives the rotating shaft 43 to rotate, so that the upper grooved wheel 41 rotates to drive the valve rod 47 to rotate, the rotating shaft 43 drives the base disc 44 to rotate, the base disc 44 drives the lower grooved wheel 42 to rotate, the lower grooved wheel 42 drives the cylinder 46 to move upwards and move into the upper grooved wheel 41 to push the upper grooved wheel 41 to rotate reversely, the upper grooved wheel 41 pushes the base disc 44 to rotate, the rotating lower grooved wheel 42 drives the stirring shaft 6 to rotate, the rotating shaft 43 controls the opening of the water valve 3 through the upper grooved wheel 41, the lower grooved wheel 42 controls the upper grooved wheel 41 to close the water valve 3 through the base disc 44 and the cylinder 46, materials are fed into the fermentation bin of the tank body 1 through the feed port 11, the stirring shaft 6 drives the blades 7 to rotate after rotating, the blades 7 rotate after contacting the materials, the fermented materials, and the fermented materials are guided out through the discharge port 12, the revolution stirring and the rotation stirring are adopted to fully mix the materials and accelerate the fermentation, the collecting box 2 leads cold water into the heating box 5 for heating, and then the cold water enters the tank body 1 again through the water valve 3.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a fermentation cylinder with high-efficient heat exchange function, includes jar body (1), its characterized in that: the water tank is characterized in that a collecting box (2) is fixedly mounted at the top end of the tank body (1), a clearance mechanism (4) is arranged at the top end of the tank body (1), a water valve (3) is connected to one end of the clearance mechanism (4) through a bearing, the output end of the water valve (3) is connected with a pipeline of the tank body (1), the water inlet end of the collecting box (2) is connected with the pipeline of the tank body (1), and one side of the collecting box (2) is connected with the clearance mechanism (4) through a bearing.
2. The fermenter with the high heat exchanging efficiency as claimed in claim 1, wherein: the utility model discloses a water heating tank, including jar body (1), jar body (1) inside heat exchange bin (13) that is provided with, feed inlet (11) have been seted up at the top that jar body (1) is located water valve (3) the place ahead, discharge gate (12) have been seted up to one side that jar body (1) is close to the bottom, the end of intaking in heat exchange bin (13) and water valve (3) tube coupling, the play water outlet end and collecting box (2) tube coupling in heat exchange bin (13), the both ends bearing of the jar body (1) is connected with (mixing) shaft (6), the side of (mixing) shaft (6) all is connected with blade (7) through one way bearing.
3. The fermenter with high heat exchanging efficiency as claimed in claim 2, wherein: the gap mechanism (4) comprises a lower grooved wheel (42), the convex surface of the lower grooved wheel (42) is connected with a stirring shaft (6) through a rolling bearing, one end, close to the lower grooved wheel (42), of the stirring shaft (6) is connected with an upper grooved wheel (41) through transition fit, one side of the collecting box (2) is connected with a rotating shaft (43) through a bearing, one end, far away from the collecting box (2), of the rotating shaft (43) is welded with a base plate (44), one side, located in a gap, of the base plate (44) is welded with an arc-shaped plate (45), and one side, located in the lower grooved wheel (42), of the arc-shaped plate (45) is welded with a cylinder (46).
4. The fermenter with high heat exchanging efficiency as claimed in claim 3, wherein: a valve rod (47) is welded on the convex surface of the upper grooved wheel (41), the other end of the valve rod (47) is in bearing connection with the water passing valve (3), a water wheel (21) is connected with an internal bearing of the collecting box (2), a starting wheel (22) is welded on the other end of the rotating shaft (43), and the tooth surface of the starting wheel (22) is meshed with the water wheel (21).
5. The fermenter with high heat exchanging efficiency as claimed in claim 4, wherein: one side threaded connection that discharge gate (12) was kept away from in jar body (1) accepts board (51), the top fixed mounting who accepts board (51) has heating cabinet (5), the input and collecting box (2) tube coupling of heating cabinet (5), the output and the logical water valve (3) tube coupling of heating cabinet (5).
6. The fermenter with high heat exchanging efficiency as claimed in claim 5, wherein: u-shaped grooves of the upper grooved wheel (41) and the lower grooved wheel (42) are meshed with the cylinder (46), semicircular grooves of the upper grooved wheel (41) and the lower grooved wheel (42) are meshed with the base plate (44), and the end face of the upper grooved wheel (41) is in contact with the end face of the lower grooved wheel (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122867516.4U CN216712104U (en) | 2021-11-22 | 2021-11-22 | Fermentation cylinder with high-efficient heat exchange function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122867516.4U CN216712104U (en) | 2021-11-22 | 2021-11-22 | Fermentation cylinder with high-efficient heat exchange function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216712104U true CN216712104U (en) | 2022-06-10 |
Family
ID=81878303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122867516.4U Active CN216712104U (en) | 2021-11-22 | 2021-11-22 | Fermentation cylinder with high-efficient heat exchange function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216712104U (en) |
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2021
- 2021-11-22 CN CN202122867516.4U patent/CN216712104U/en active Active
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