CN216680900U - A clamping device for composite welding process of welded parts with substrate - Google Patents
A clamping device for composite welding process of welded parts with substrate Download PDFInfo
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- CN216680900U CN216680900U CN202123023458.3U CN202123023458U CN216680900U CN 216680900 U CN216680900 U CN 216680900U CN 202123023458 U CN202123023458 U CN 202123023458U CN 216680900 U CN216680900 U CN 216680900U
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- 238000003466 welding Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 230000008569 process Effects 0.000 title claims abstract description 17
- 239000000758 substrate Substances 0.000 title abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 3
- 238000005219 brazing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型公开了一种带衬底板焊件复合焊接过程夹持装置,包括底座,所述底座右侧安装导轨和滑块,所述滑块与右基座通过固定螺钉连接,所述右基座上部与螺杆螺纹连接,所述螺杆上安装有压头,所述压头左右两侧设有固定螺母,所述压头下压固定待焊件a和待焊件b,所述待焊件a和待焊件b左侧以挡板固定,所述挡板下侧安装有冷却板,所述挡板通过连接螺栓和安装孔与滑动板连接,所述滑动板通过连杆与螺柱和冲头连接。本实用新型操作简单,制作方便,能通过调整挡板和压头的位置对不同大小的焊接试样进行夹持,同时定位板和滑动板可解决带衬底板焊接试样焊接过程中稳定性问题。
The utility model discloses a clamping device for a composite welding process of a welding piece of a plate with a substrate, which comprises a base, a guide rail and a sliding block are installed on the right side of the base, the sliding block and the right base are connected by fixing screws, and the right base is The upper part of the seat is threadedly connected with the screw, the screw is installed with a pressure head, the left and right sides of the pressure head are provided with fixing nuts, the pressure head is pressed down to fix the parts a and b to be welded, and the parts to be welded are a and the left side of the part to be welded b are fixed with a baffle plate, a cooling plate is installed on the lower side of the baffle plate, the baffle plate is connected to the sliding plate through connecting bolts and mounting holes, and the sliding plate is connected to the stud and the stud through the connecting rod. Punch connection. The utility model is simple to operate and convenient to manufacture, and can clamp welding samples of different sizes by adjusting the positions of the baffle plate and the indenter, and at the same time, the positioning plate and the sliding plate can solve the stability problem in the welding process of the welding sample with the substrate plate .
Description
技术领域technical field
本实用新型涉及焊件夹持装置技术领域,具体为一种带衬底板焊件复合焊接过程夹持装置。The utility model relates to the technical field of a welding piece clamping device, in particular to a clamping device for a composite welding process of a welding piece with a substrate plate.
背景技术Background technique
焊接作为一种重要的连接方法,广泛的应用在在航空航天、医疗器械、能源化工等领域。通常在对对接试样进行焊接时,容易产生对接试样焊穿、接头形成不良等缺陷。在对接板材下方加入衬底板,可避免焊穿缺陷,但是又会引入衬底板与对接板之间的未焊透缺陷。在对带衬底板对接试样进行焊接时,单一焊接方法无法满足形成良好焊接接头的需求,采用复合焊接方法,例如TIG+钎焊方法,可以避免在衬底板和对接板之间出现未焊透缺陷,影响焊接接头质量。但在复合焊接过程中,需对衬底板进行钎料涂覆后再将对接板放置在衬底板上进行焊接。现有的焊接夹持装置一般只能进行对接试样的焊接,无法满足将衬底板和对接板材形成带衬底板焊接试样再进行焊接的需求。As an important connection method, welding is widely used in aerospace, medical equipment, energy and chemical industries. Usually, when welding butt specimens, defects such as welding penetration of butt specimens and poor joint formation are easy to occur. Adding the backing plate under the butting plate can avoid welding through defects, but it will introduce the under-welding defect between the backing plate and the butting plate. When welding butt specimens with backing plates, a single welding method cannot meet the needs of forming a good welded joint. Using a composite welding method, such as TIG + brazing method, can avoid the lack of penetration between the backing plate and the butt plate. , affecting the quality of welded joints. However, in the composite welding process, the substrate plate needs to be coated with brazing material, and then the butt plate is placed on the substrate plate for welding. The existing welding clamping device can generally only weld the butt sample, which cannot meet the requirement of forming the substrate plate and the butt plate into a welding sample with a substrate plate and then welding.
所以,如何设计一种带衬底板焊件复合焊接过程夹持装置,成为当前亟待解决的问题。Therefore, how to design a clamping device for a composite welding process of a welded piece with a substrate plate has become an urgent problem to be solved at present.
实用新型内容Utility model content
本实用新型的目的在于提供一种带衬底板焊件复合焊接过程夹持装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a clamping device for a composite welding process of a plate weldment with a substrate, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种带衬底板焊件复合焊接过程夹持装置,包括底座,所述底座右侧固定有导轨,所述导轨上连接滑块,所述滑块与右基座通过固定螺钉连接,所述右基座上部与螺杆螺纹连接,所述螺杆上安装有压头,所述压头左右两侧设有固定螺母固定压头位置,所述压头下压固定待焊件a和待焊件b,所述待焊件a和待焊件b下侧有待焊件c,所述待焊件c左右两侧以定位板和滑动板固定,所述定位板通过定位螺钉固定在冷却板上,所述冷却板左右两侧分别设有进水孔和出水孔,所述滑动板左侧以挡板固定,所述挡板通过连接螺栓和安装孔与滑动板连接,所述滑动板通过连杆与螺柱连接,所述螺柱安装在冲头内,所述冲头通过圆头插销安装在连接件前端,所述连接件后端与推杆相接,所述推杆上部安装把手,所述推杆通过转动轴连接座基座,所述左基座通过内六角螺栓和基座安装孔固定在底座上。In order to achieve the above purpose, the present utility model provides the following technical solutions: a clamping device for a composite welding process of a welded piece with a substrate plate, comprising a base, a guide rail is fixed on the right side of the base, and a slider is connected to the guide rail, and the slide The block and the right base are connected by fixing screws, the upper part of the right base is threadedly connected with the screw rod, the screw rod is installed with a pressure head, and the left and right sides of the pressure head are provided with fixed nuts to fix the pressure head position, the pressure head Press down and fix the parts a and b to be welded. The parts to be welded a and b have parts to be welded on the lower sides of the parts to be welded. The left and right sides of the parts to be welded c are fixed with positioning plates and sliding plates. The positioning plate is fixed on the cooling plate by positioning screws, the left and right sides of the cooling plate are respectively provided with water inlet and outlet holes, the left side of the sliding plate is fixed with a baffle, and the baffle is connected to the cooling plate through connecting bolts and mounting holes. The sliding plate is connected, the sliding plate is connected with the stud through the connecting rod, the stud is installed in the punch, the punch is installed at the front end of the connecting piece through the round head pin, and the rear end of the connecting piece is connected with the push rod. The upper part of the push rod is installed with a handle, the push rod is connected to the seat base through the rotating shaft, and the left base is fixed on the base through the inner hexagon bolt and the base mounting hole.
进一步的,所述底座上开有10排安装孔,左基座可按试样需求安装在底座不同位置。Further, the base is provided with 10 rows of installation holes, and the left base can be installed at different positions of the base according to the requirements of the sample.
进一步的,所述压头可沿着螺杆上下移动,通过固定螺母固定压头位置。Further, the pressure head can move up and down along the screw rod, and the position of the pressure head is fixed by the fixing nut.
进一步的,所述螺柱通过冲头内旋转控制伸出长度,带动滑动板移动。Further, the extension length of the stud is controlled by the inner rotation of the punch, so as to drive the sliding plate to move.
进一步的,所述定位板和滑动板为方便焊接散热,材质为铜。Further, the positioning plate and the sliding plate are made of copper for the convenience of welding and heat dissipation.
进一步的,所述冷却板设有两个进水孔和一个出水孔。Further, the cooling plate is provided with two water inlet holes and one water outlet hole.
本实用新型所达到的有益效果是:该种用于带衬底板焊件复合焊接过程夹持装置,结构简单,操作简便,可调节范围强,能够根据被焊试样的尺寸大小灵活固定,极大地提高了焊接的工作效率。通过将待焊件c放在定位板和滑动板之间,把手下压带动推杆使冲头向前移动,与冲头相接的滑动板向前移动,将挡板移动至待焊件a和待焊件b单侧,移动滑块至试样两侧,压头下压固定待焊件a和待焊件b,旋转固定螺母固定压头位置,实现带衬底板复合焊接试样的固定。故该种用于带衬底板焊件复合焊接过程夹持装置对带衬底板试样复合焊接过程中具有广阔前景。The beneficial effects achieved by the utility model are as follows: the clamping device used for the composite welding process of the weldment of the plate with the substrate has the advantages of simple structure, simple operation, strong adjustable range, and can be flexibly fixed according to the size of the welded sample. Greatly improve the working efficiency of welding. By placing the part c to be welded between the positioning plate and the sliding plate, the handle is pressed down to drive the push rod to move the punch forward, the sliding plate connected with the punch moves forward, and the baffle plate is moved to the part to be welded a Move the slider to both sides of the sample, press down the indenter to fix the to-be-welded a and the to-be-welded part b, rotate the fixing nut to fix the position of the indenter, and realize the fixation of the composite welding sample with the substrate plate . Therefore, this kind of clamping device used in the composite welding process of the weldment with the substrate plate has a broad prospect in the composite welding process of the plate sample with the substrate.
附图说明:Description of drawings:
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的具体实施方式一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. They are used to explain the present invention together with the specific embodiments of the present invention, and do not constitute a limitation to the present invention.
图1是本实用新型的左视图;Fig. 1 is the left side view of the present utility model;
图2是本实用新型的整体结构示图;Fig. 2 is the overall structure diagram of the present utility model;
图3是本实用新型的俯视图;Fig. 3 is the top view of the present utility model;
图中标号:1、底座;2、导轨;3、滑块;4、右基座;5、固定螺钉;6、螺杆;7、固定螺母;8、压头;9、挡板;10、连接螺栓;11、滑动板;12、左基座;13、转动轴;14、圆头插销;15、连接件;16、内六角螺栓;17、冲头;18、连杆;19、螺柱;20、把手;21、推杆;22、定位螺钉;23、定位板;24、冷却板;25、出水孔;26、滑动板;27、安装孔;28、进水孔;29、基座安装孔;30、待焊件a;31、待焊件b;32、待焊件c。Labels in the figure: 1, base; 2, guide rail; 3, slider; 4, right base; 5, fixing screw; 6, screw rod; 7, fixing nut; 8, indenter; 9, baffle plate; 10, connection Bolt; 11. Sliding plate; 12. Left base; 13. Rotating shaft; 14. Round head pin; 15. Connecting piece; 16. Hexagon socket head bolt; 17. Punch; 18. Connecting rod; 19. Stud; 20, handle; 21, push rod; 22, positioning screw; 23, positioning plate; 24, cooling plate; 25, water outlet; 26, sliding plate; 27, installation hole; 28, water inlet; 29, base installation Holes; 30, the parts to be welded a; 31, the parts to be welded b; 32, the parts to be welded c.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和理解本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and understand the present utility model, and are not intended to limit the present utility model.
实施例1Example 1
请参阅图1-图3,本实用新型提供一种技术方案:一种带衬底板焊件复合焊接过程夹持装置,包括底座(1),所述底座(1)右侧安装导轨(2),所述导轨(2)上设有滑块(3),所述滑块(3)与右基座(4)通过固定螺钉(5)连接,所述右基座(4)上部与螺杆(6)螺纹连接,所述螺杆(6)上安装有压头(8),所述压头(8)左右两侧设有固定螺母(7),所述压头(8)下压固定待焊件a(30)和待焊件b(31),所述待焊件a(30)和待焊件b(31)左侧使用挡板(9)固定,所述挡板(9)通过连接螺栓(10)和安装孔(27)与滑动板(11)连接,所述滑动板(11)通过连杆(18)与螺柱(19)连接,所述螺柱(19)安装在冲头(17)内,所述冲头(17)通过圆头插销(14)安装在连接件(15)前端,所述连接件(15)后端与推杆(21)相接,所述推杆(21)上部安装把手(20),所述推杆(21)通过转动轴(13)连接左基座(12),所述左基座(12)通过内六角螺栓(16)和基座安装孔(29)固定在底座(1)上,所述挡板(9)在冷却板(24)上左右移动,所述冷却板(24)左右两侧分别安装右进水孔(28)和出水孔(25),所述冷却板(24)上安装有定位板(23)和滑动板(26),所述定位板(23)通过定位螺钉(22)固定,所述定位板(23)和滑动板(26)中心固定待焊件c(32)。Please refer to FIG. 1-FIG. 3, the present utility model provides a technical solution: a clamping device for a composite welding process of a plate weldment with a substrate, comprising a base (1), a right side mounting rail (2) of the base (1) , the guide rail (2) is provided with a slider (3), the slider (3) is connected with the right base (4) by a fixing screw (5), and the upper part of the right base (4) is connected with the screw ( 6) Threaded connection, a pressure head (8) is installed on the screw (6), fixing nuts (7) are arranged on the left and right sides of the pressure head (8), and the pressure head (8) is pressed down and fixed to be welded Part a (30) and part b (31) to be welded, the left side of the part a (30) and part b (31) to be welded is fixed by a baffle (9), the baffle (9) is connected by The bolt (10) and the mounting hole (27) are connected with the sliding plate (11), the sliding plate (11) is connected with the stud (19) through the connecting rod (18), and the stud (19) is installed on the punch In (17), the punch (17) is installed on the front end of the connecting piece (15) through the round plug (14), and the rear end of the connecting piece (15) is connected to the push rod (21), and the push rod (21) A handle (20) is installed on the upper part, the push rod (21) is connected to the left base (12) through a rotating shaft (13), and the left base (12) is installed on the base through a hexagon socket head bolt (16) The hole (29) is fixed on the base (1), the baffle plate (9) moves left and right on the cooling plate (24), and the left and right sides of the cooling plate (24) are respectively provided with a right water inlet hole (28) and a water outlet A hole (25), a positioning plate (23) and a sliding plate (26) are mounted on the cooling plate (24), the positioning plate (23) is fixed by a positioning screw (22), and the positioning plate (23) and The center of the sliding plate (26) fixes the to-be-welded part c (32).
更具体而言,所述滑块(3)在导轨(2)上移动,依据试样大小移动到适合固定的位置,压头(8)下压至待焊件a(30)和待焊件b(31)表面,压紧后转动固定螺母(7)固定压头(8)位置;把手(20)下压控制推杆(21)下压,带动连接件(15)和冲头(17)向前移动,与冲头(17)连接的螺柱(19)和连杆(18)同时向前移动,连杆(18)推动挡板(9)在冷却板(24)上的移动至待焊件a(30)和待焊件b(31)侧面,完成试样夹紧。More specifically, the slider (3) moves on the guide rail (2), moves to a suitable fixed position according to the size of the sample, and presses the indenter (8) down to the workpiece a (30) and the workpiece to be welded. b (31) surface, after pressing, turn the fixing nut (7) to fix the position of the indenter (8); the handle (20) presses the control push rod (21) down to drive the connecting piece (15) and the punch (17) Move forward, the stud (19) connected with the punch (17) and the connecting rod (18) move forward at the same time, the connecting rod (18) pushes the movement of the baffle (9) on the cooling plate (24) until the The side of the weldment a (30) and the to-be-welded b (31) to complete the sample clamping.
本实用新型在使用时,在冷却板(24)上固定有定位板(23)和滑动板(26),滑动板(26)能够根据待焊件c(32)大小调节与定位板(23)之间的距离,满足不同大小的待焊件c(32)与待焊件a(30)和待焊件b(31)形成带衬底板焊接试样。When the utility model is in use, a positioning plate (23) and a sliding plate (26) are fixed on the cooling plate (24), and the sliding plate (26) can be adjusted to the positioning plate (23) according to the size of the workpiece c (32) to be welded. The distance between the welding parts c (32) of different sizes and the welding parts a (30) and b (31) to be welded forms a welding sample with a substrate plate.
最后应说明的是:以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实例对本实用新型的具体实施方式进行了详细说明,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下,可以对这些具体实施方式进行多种变化、修改、替换和变型。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. In other words, it can be understood that various changes, modifications, substitutions and alterations can be made to these specific embodiments without departing from the principles and spirit of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123023458.3U CN216680900U (en) | 2021-12-04 | 2021-12-04 | A clamping device for composite welding process of welded parts with substrate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123023458.3U CN216680900U (en) | 2021-12-04 | 2021-12-04 | A clamping device for composite welding process of welded parts with substrate |
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| CN216680900U true CN216680900U (en) | 2022-06-07 |
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