CN216679211U

CN216679211U - Portable surface dust removal device for brake block

Info

Publication number: CN216679211U
Application number: CN202122829055.1U
Authority: CN
Inventors: 商利永
Original assignee: Shandong Boren New Material Technology Co ltd
Current assignee: Shandong Boren New Material Technology Co ltd
Priority date: 2021-11-18
Filing date: 2021-11-18
Publication date: 2022-06-07
Anticipated expiration: 2031-11-18

Abstract

The utility model discloses a portable surface dust removal device for a brake pad, which comprises a box body and a dust removal unit, wherein the box body is provided with a dust removal unit; a partition plate is arranged in the box body, a through groove is formed in the front side of the box body, a dust collection unit is arranged in the box body, and a PLC (programmable logic controller) is arranged on the outer surface of the box body; the dust removal unit includes hand wheel, screw rod, slide bar, mount pad, bolt, brush, electric liquid push rod, connecting plate, motor, fixed plate, blotter and pivot, the pivot is rotated and is connected the baffle, screw rod threaded connection box, the one end of screw rod are provided with the hand wheel, and the other end of screw rod rotates and is connected with the mount pad, be provided with the bolt on the mount pad, mount pad sliding connection brush is provided with the slide bar on the mount pad, slide bar sliding connection box, electric liquid push rod sets up the inside upper surface at the box, and the device can effectively remove dust to the brake block, and can form certain protection to the brake block, avoids causing the damage to the brake block, has the practicality.

Description

Portable surface dust removal device for brake block

Technical Field

The utility model relates to the technical field of brake pad processing, in particular to a portable surface dust removal device for a brake pad.

Background

The brake pad is the most key safety part in the brake system, and the quality of the brake pad directly influences the quality of the brake performance;

application number 201920274855.1 in the prior art provides a brake pad dust removal device, which comprises a machine table, a workbench, a positioning mechanism and a dust removal mechanism; the workbench is arranged on one side of the machine table, brake pad fixing columns are arranged on the top surface of the workbench, and the brake pads are arranged on the workbench in an array mode through the brake pad fixing columns; the positioning mechanism comprises a main shaft, an installation frame, a first slide rail and a second slide rail, the main shaft is installed on the other side of the machine table, a rail for the installation frame to lift is arranged on the main shaft, the installation frame is located above the workbench vertically, the end face, facing the workbench, of the installation frame is provided with the first slide rail, the second slide rail is slidably installed on the first slide rail through a slide block, and the first slide rail is perpendicular to the second slide rail; the dust removal mechanism comprises a dust removal box and a dust collection gun;

the portable surface dust removal device for the brake pad is easy to cause damage to the brake pad in the process of removing dust of the brake pad, cannot effectively remove dust of the brake pad, and does not have practicability.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is to overcome the existing defects, and provide the portable surface dust removal device for the brake pad, which can effectively remove dust from the brake pad, can form certain protection on the brake pad, avoids damage to the brake pad, has practicability, and can effectively solve the problems in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: a portable surface dust removal device for a brake pad comprises a box body and a dust removal unit;

a box body: a partition board is arranged in the box body, a through groove is formed in the front side of the box body, a dust collection unit is arranged in the box body, and a PLC (programmable logic controller) is arranged on the outer surface of the box body;

a dust removal unit: include hand wheel, screw rod, slide bar, mount pad, bolt, brush, electric liquid push rod, connecting plate, motor, fixed plate, blotter and pivot, the pivot is rotated and is connected the baffle, screw rod threaded connection box, the one end of screw rod are provided with the hand wheel, and the other end of screw rod rotates and is connected with the mount pad, be provided with the bolt on the mount pad, mount pad sliding connection brush is provided with the slide bar on the mount pad, slide bar sliding connection box, electric liquid push rod sets up at the inside upper surface of box, and electric liquid push rod's flexible end is connected with the connecting plate, the lower surface of connecting plate is provided with the motor, the output shaft and the pivot upper end of motor are provided with the fixed plate respectively, be provided with the blotter on the fixed plate, the output of PLC controller is connected to the input electricity of electric liquid push rod and motor.

Wholly set up in the box, place the brake block on the epaxial fixed plate of commentaries on classics, through the work of PLC controller control electricity liquid push rod, electricity liquid push rod drives the connecting plate and removes, the connecting plate drives the motor and removes, the motor drives the fixed plate and removes, thereby fix the brake block, form the protection to the brake block through the blotter, select suitable brush to install in the mount pad, fix the brush through the bolt, rotate the hand wheel, the hand wheel drives the screw rod and rotates, the screw rod drives the mount pad and removes, it is spacing to remove the mount pad through the slide bar, the mount pad drives the brush and removes, make the brush contact the brake block, work through PLC controller control motor, the motor drives the fixed plate and rotates, thereby drive the brake block and rotate, remove dust through the brush to the brake block of rotating, and adsorb the collection through the dust collection unit to the dust.

Further, the dust absorption unit includes suction hood, pipeline and dust catcher, the suction hood sets up on the baffle, the one end of suction hood connecting tube, the dust catcher is connected to the other end of pipeline, the dust catcher sets up in the inside bottom surface of box, and the output of PLC controller is connected to the input electricity of dust catcher, through PLC controller control dust catcher work, and the dust catcher adsorbs the dust in the box, and the dust gets into in the pipeline through the suction hood, during the rethread pipeline gets into the dust catcher.

Further, still include the battery, the battery sets up in the inside bottom surface of box, and the input of PLC controller is connected to the output electricity of battery, supplies power for whole device through the battery.

Further, still include connecting rod and universal wheel, the connecting rod totally four and set up respectively in the lower surface four corners of box, and the lower extreme of four connecting rods is provided with the universal wheel respectively, installs the box through the connecting rod to the universal wheel on, improves the convenience that the box removed through the universal wheel.

Furthermore, the nylon belt box comprises two nylon belts, two clamping heads and two clamping seats, wherein the two clamping seats are respectively arranged on two side surfaces of the box body, the two clamping seats are respectively clamped with the clamping heads, the two clamping heads are respectively connected with two ends of the nylon belts, the clamping heads are clamped into the clamping seats, the nylon belts are connected onto the box body, and the box body can be moved through the nylon belts.

Furthermore, the door plate is rotatably connected in a through groove in the front side of the box body, the handle is arranged on the door plate, the through groove in the box body is sealed through the door plate, and the door plate is convenient to move through the handle.

Compared with the prior art, the utility model has the beneficial effects that: has the following advantages:

1. the brake block is fixed through the fixing plate, the hand wheel is rotated to drive the mounting seat to move, the mounting seat drives the hairbrush to move, dust on the brake block is cleaned through the hairbrush, the brake block is driven to rotate through the motor, the efficiency of removing dust on the brake block is improved, and the dust removing effect is guaranteed;

2. the brake block clamped by the fixing plate is protected by the buffer cushion, so that the brake block is prevented from being damaged and is protected to be intact, and dust on the brake block is cleaned by the brush, so that the surface of the brake block is prevented from being damaged during dust removal;

3. the clamping head is clamped into the clamping seat, so that the box body can be lifted through the nylon belt to move the whole device, the whole device can also be moved through the universal wheels, the convenience of moving the device is improved, and the nylon belt clamping device has practicability.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention.

In the figure: the device comprises a box body 1, a dust removal unit 2, a hand wheel 21, a screw rod 22, a sliding rod 23, a mounting seat 24, bolts 25, a hairbrush 26, an electro-hydraulic push rod 27, a connecting plate 28, a motor 29, a fixing plate 210, a cushion pad 211, a rotating shaft 212, a dust suction unit 3, a dust suction cover 31, a pipeline 32, a dust collector 33, a partition plate 4, a PLC 5, a storage battery 6, a connecting rod 7, a universal wheel 8, a nylon belt 9, a clamping head 10, a clamping seat 11, a door panel 12 and a handle 13.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the present embodiment provides a technical solution: a portable surface dust removal device for a brake pad comprises a box body 1 and a dust removal unit 2;

a box body 1: a partition plate 4 is arranged in the box body 1, a through groove is formed in the front side of the box body 1, a dust collection unit 3 is arranged in the box body 1, and a PLC (programmable logic controller) 5 is arranged on the outer surface of the box body 1;

the dust removal unit 2: comprises a handwheel 21, a screw rod 22, a slide rod 23, a mounting seat 24, a bolt 25, a brush 26, an electro-hydraulic push rod 27, a connecting plate 28, a motor 29, a fixed plate 210, a buffer pad 211 and a rotating shaft 212, the rotating shaft 212 is rotatably connected with the partition plate 4, the screw 22 is in threaded connection with the box body 1, one end of the screw 22 is provided with a hand wheel 21, the other end of the screw 22 is rotatably connected with a mounting seat 24, a bolt 25 is arranged on the mounting seat 24, the mounting seat 24 is slidably connected with a brush 26, a slide rod 23 is arranged on the mounting seat 24, the slide rod 23 is slidably connected with the box body 1, an electro-hydraulic push rod 27 is arranged on the upper surface of the inside of the box body 1, the telescopic end of the electro-hydraulic push rod 27 is connected with a connecting plate 28, a motor 29 is arranged on the lower surface of the connecting plate 28, a fixing plate 210 is respectively arranged at the upper end of an output shaft of the motor 29 and the upper end of the rotating shaft 212, a cushion 211 is arranged on the fixing plate 210, and the input ends of the electro-hydraulic push rod 27 and the motor 29 are electrically connected with the output end of the PLC 5.

The integrated type dust removal device is integrally arranged in a box body 1, a brake pad is placed on a fixing plate 210 on a rotating shaft 212, a PLC (programmable logic controller) 5 is used for controlling an electro-hydraulic push rod 27 to work, the electro-hydraulic push rod 27 drives a connecting plate 28 to move, the connecting plate 28 drives a motor 29 to move, the motor 29 drives the fixing plate 210 to move, so that the brake pad is fixed, a buffer pad 211 is used for protecting the brake pad, a proper brush 26 is selected to be installed in an installation seat 24, the brush 26 is fixed through a bolt 25, a hand wheel 21 is rotated, the hand wheel 21 drives a screw 22 to rotate, the screw 22 drives the installation seat 24 to move, the movement of the installation seat 24 is limited through a sliding rod 23, the installation seat 24 drives the brush 26 to move, so that the brush 26 contacts with the brake pad, the PLC 5 is used for controlling the motor 29 to work, the motor 29 drives the fixing plate 210 to rotate, so that the brake pad is driven to rotate, and the rotating brake pad is dedusted through the brush 26, and dust is adsorbed and collected by the dust suction unit 3.

Dust collection unit 3 includes suction hood 31, pipeline 32 and dust catcher 33, suction hood 31 sets up on baffle 4, suction hood 31 connecting tube 32's one end, dust catcher 33 is connected to the other end of pipeline 32, dust catcher 33 sets up the inside bottom surface at box 1, PLC controller 5's output is connected to dust catcher 33's input electricity, work through PLC controller 5 control dust catcher 33, dust catcher 33 adsorbs the dust in to box 1, the dust passes through in the suction hood 31 entering pipeline 32, the rethread pipeline 32 gets into in the dust catcher 33.

Still include battery 6, battery 6 sets up in the inside bottom surface of box 1, and PLC controller 5's input is connected to battery 6's output electricity, supplies power for whole device through battery 6.

Still include connecting rod 7 and universal wheel 8, connecting rod 7 totally four and set up respectively in the lower surface four corners of box 1, and the lower extreme of four connecting rods 7 is provided with universal wheel 8 respectively, installs box 1 through connecting rod 7 to universal wheel 8 on, improves the convenience that box 1 removed through universal wheel 8.

The box body is characterized by further comprising nylon belts 9, clamping heads 10 and clamping seats 11, the two clamping seats 11 are arranged on two side faces of the box body 1 respectively, the clamping heads 10 are clamped on the two clamping seats 11 respectively, the two clamping heads 10 are connected with two ends of each nylon belt 9 respectively, the clamping heads 10 are clamped into the clamping seats 11, the nylon belts 9 are connected onto the box body 1, and the box body 1 can be moved through the nylon belts 9.

Still include door plant 12 and handle 13, door plant 12 rotates to be connected at the leading side of box 1 and leads to the inslot, is provided with handle 13 on the door plant 12, seals through leading to the inslot on box 1 through door plant 12, conveniently removes door plant 12 through handle 13.

The working principle of the surface dust removal device for the portable brake pad provided by the utility model is as follows: clamping a clamping head 10 into a clamping seat 11 to enable a nylon belt 9 to be connected to a box body 1, moving the box body 1 through the nylon belt 9, improving the convenience of moving the box body 1 through a universal wheel 8, placing a brake pad on a fixing plate 210 on a rotating shaft 212, controlling an electro-hydraulic push rod 27 to work through a PLC 5, driving the connecting plate 28 to move through the electro-hydraulic push rod 27, driving a motor 29 to move through the connecting plate 28, driving the fixing plate 210 to move through the motor 29 to fix the brake pad, forming protection on the brake pad through a buffer pad 211, selecting a proper hairbrush 26 to be installed in an installation seat 24, fixing the hairbrush 26 through a bolt 25, rotating a hand wheel 21, driving a screw 22 to rotate through the hand wheel 21, driving the installation seat 24 to move through the screw 22, limiting the movement of the installation seat 24 through a sliding rod 23, driving the hairbrush 26 to move through the installation seat 24 to enable the hairbrush 26 to contact with the brake pad, and moving a door panel 12 through a handle 13, seal box 1 through door plant 12, through the work of PLC controller 5 control motor 29, motor 29 drives fixed plate 210 and rotates, thereby drive the brake block and rotate, remove dust to the brake block of rotation through brush 26, through the work of PLC controller 5 control dust catcher 33, the dust passes through in suction hood 31 gets into pipeline 32, rethread pipeline 32 gets into in the dust catcher 33, thereby collect the dust in the box 1, after the dust removal is accomplished, open door plant 12, take out the brake block, thereby carry out next operation.

It should be noted that the electro-hydraulic push rod 27 disclosed in the above embodiment may be of a specific model AL62, the motor 29 may be of a specific model A9M40JB, the vacuum cleaner 33 may be of a specific model JY004, and the PLC controller 5 controls the electro-hydraulic push rod 27, the motor 29 and the vacuum cleaner 33 to operate by a method commonly used in the prior art.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. The utility model provides a portable is surface dust collector for brake block which characterized in that: comprises a box body (1) and a dust removal unit (2);

case (1): a partition plate (4) is arranged inside the box body, a through groove is formed in the front side of the box body (1), a dust collection unit (3) is arranged in the box body (1), and a PLC (programmable logic controller) (5) is arranged on the outer surface of the box body (1);

dust removal unit (2): comprises a hand wheel (21), a screw rod (22), a slide rod (23), a mounting seat (24), a bolt (25), a brush (26), an electro-hydraulic push rod (27), a connecting plate (28), a motor (29), a fixing plate (210), a buffer cushion (211) and a rotating shaft (212), wherein the rotating shaft (212) rotates to connect with a partition plate (4), the screw rod (22) is in threaded connection with a box body (1), one end of the screw rod (22) is provided with the hand wheel (21), the other end of the screw rod (22) is connected with the mounting seat (24) in a rotating manner, the mounting seat (24) is provided with the bolt (25), the mounting seat (24) is in sliding connection with the brush (26), the mounting seat (24) is provided with the slide rod (23), the slide rod (23) is in sliding connection with the box body (1), the electro-hydraulic push rod (27) is arranged on the inner upper surface of the box body (1), the telescopic end of the electro-hydraulic push rod (27) is connected with the connecting plate (28), the lower surface of connecting plate (28) is provided with motor (29), the output shaft of motor (29) and pivot (212) upper end are provided with fixed plate (210) respectively, be provided with blotter (211) on fixed plate (210), the output of PLC controller (5) is connected to the input electricity of electric liquid push rod (27) and motor (29).

2. The surface dedusting device for the portable brake pad as recited in claim 1, wherein: dust absorption unit (3) include suction hood (31), pipeline (32) and dust catcher (33), suction hood (31) sets up on baffle (4), the one end of suction hood (31) connecting tube (32), dust catcher (33) is connected to the other end of pipeline (32), dust catcher (33) set up the inside bottom surface at box (1), and the output of PLC controller (5) is connected to the input electricity of dust catcher (33).

3. The surface dedusting device for the portable brake pad as recited in claim 1, wherein: still include battery (6), battery (6) set up the inside bottom surface at box (1), and the input of PLC controller (5) is connected to the output electricity of battery (6).

4. The surface dust removing device for the portable brake pad according to claim 1, wherein: still include connecting rod (7) and universal wheel (8), connecting rod (7) totally four and set up respectively in the lower surface four corners of box (1), and the lower extreme of four connecting rods (7) is provided with universal wheel (8) respectively.

5. The surface dust removing device for the portable brake pad according to claim 1, wherein: the box is characterized by further comprising a nylon belt (9), clamping heads (10) and clamping seats (11), wherein the two clamping seats (11) are arranged on two side faces of the box body (1) respectively, the clamping heads (10) are clamped on the two clamping seats (11) respectively, and the two clamping heads (10) are connected with two ends of the nylon belt (9) respectively.

6. The surface dust removing device for the portable brake pad according to claim 1, wherein: the refrigerator is characterized by further comprising a door panel (12) and a handle (13), wherein the door panel (12) is rotatably connected in the through groove in the front side of the refrigerator body (1), and the handle (13) is arranged on the door panel (12).