CN216677643U - High-efficiency pressure swing adsorption gas separation device - Google Patents

High-efficiency pressure swing adsorption gas separation device Download PDF

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CN216677643U
CN216677643U CN202122844884.7U CN202122844884U CN216677643U CN 216677643 U CN216677643 U CN 216677643U CN 202122844884 U CN202122844884 U CN 202122844884U CN 216677643 U CN216677643 U CN 216677643U
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filter layer
tower
inner cylinder
gas separation
separation device
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邹亚卫
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Nantong Zhengtuo Gas Co ltd
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Abstract

本实用新型公开一种高效变压吸附气体分离装置,包括塔身,塔身内设有内筒,塔身和内筒上分别设有塔身封头和内筒封头,塔身和内筒上分别设有出气管和进气管,内筒内部和外部设有过滤吸附组件,过滤吸附组件包括过滤层和分子筛,所述内筒外侧壁和塔身内侧壁之间设有外部过滤层,分子筛通过压制结构和支撑结构进行定型,内筒外侧壁和塔身内侧壁上设有导风结构。提高气体分离的效率和质量。

Figure 202122844884

The utility model discloses a high-efficiency pressure swing adsorption gas separation device, which comprises a tower body, an inner cylinder is arranged in the tower body, a tower body head and an inner cylinder head are respectively arranged on the tower body and the inner cylinder, and the tower body and the inner cylinder are respectively provided with a tower body head and an inner cylinder head. The air outlet pipe and the air inlet pipe are respectively provided, and the inner and outer parts of the inner cylinder are provided with a filter and adsorption assembly. The filter and adsorption assembly includes a filter layer and a molecular sieve. The pressing structure and the supporting structure are shaped, and the outer side wall of the inner cylinder and the inner side wall of the tower body are provided with air guiding structures. Improve the efficiency and quality of gas separation.

Figure 202122844884

Description

高效变压吸附气体分离装置High-efficiency pressure swing adsorption gas separation device

技术领域technical field

本实用新型涉及气体处理领域,具体是一种高效变压吸附气体分离装置。The utility model relates to the field of gas treatment, in particular to a high-efficiency pressure swing adsorption gas separation device.

背景技术Background technique

废气净化主要是针对工业场所产生的工业废气,诸如粉尘颗粒物、烟气烟尘、异味气体、有毒气体等进行治理的工作,废气中的硫化氢、二氧化碳和氨气等都是属于有毒易燃气体,如果不加处理,不仅会产生污染严重的还会引起爆炸。Exhaust gas purification is mainly for the treatment of industrial waste gas generated in industrial places, such as dust particles, smoke and dust, odorous gases, toxic gases, etc. The hydrogen sulfide, carbon dioxide and ammonia in the exhaust gas are all toxic and flammable gases. If not treated, it will not only produce serious pollution but also cause explosion.

在已经公开的文件CN200710133458-吸附塔,虽然也是对气体的吸附和,但是在气体流出的的整个过程比较的缓慢,处理起来效率比较低下,并且气体经过分子筛之后直接流出,气体中携带的细小颗粒可能会被带出,影响下一道工序。In the published document CN200710133458-adsorption tower, although it is also the adsorption of gas, the whole process of gas outflow is relatively slow, and the processing efficiency is relatively low, and the gas directly flows out after passing through the molecular sieve, and the fine particles carried in the gas are May be brought out, affecting the next process.

实用新型内容Utility model content

为了解决上述问题,本实用新型公开了一种高效变压吸附气体分离装置,提高气体分离的效率和质量。In order to solve the above problems, the utility model discloses a high-efficiency pressure swing adsorption gas separation device, which improves the efficiency and quality of gas separation.

本实用新型的技术方案为:高效变压吸附气体分离装置,包括塔身,塔身内设有内筒,塔身和内筒上分别设有塔身封头和内筒封头,塔身和内筒上分别设有出气管和进气管,内筒内部和外部设有过滤吸附组件,过滤吸附组件包括过滤层和分子筛,所述内筒外侧壁和塔身内侧壁之间设有外部过滤层,分子筛通过压制结构和支撑结构进行定型,内筒外侧壁和塔身内侧壁上设有导风结构。The technical scheme of the utility model is as follows: a high-efficiency pressure swing adsorption gas separation device comprises a tower body, an inner cylinder is arranged in the tower body, the tower body and the inner cylinder are respectively provided with a tower body head and an inner cylinder head, and the tower body and the inner cylinder are respectively provided with a tower body head and an inner cylinder head. The cylinder is respectively provided with an air outlet pipe and an air intake pipe, and a filter adsorption assembly is arranged inside and outside the inner cylinder. The filter adsorption assembly includes a filter layer and a molecular sieve, and an external filter layer is arranged between the outer side wall of the inner cylinder and the inner side wall of the tower body. The molecular sieve is shaped by the pressing structure and the supporting structure, and the outer side wall of the inner cylinder and the inner side wall of the tower body are provided with air guiding structures.

进一步地,过滤层包括位于内筒内的第一过滤层和第二过滤层。Further, the filter layer includes a first filter layer and a second filter layer located in the inner cylinder.

进一步地,第一过滤层和第二过滤层之间设有分子筛,第一过滤层从上往下依次包括初级过滤层、中级过滤层和高级过滤层,过滤精细度依次变大。Further, a molecular sieve is arranged between the first filter layer and the second filter layer, and the first filter layer includes a primary filter layer, an intermediate filter layer and a high-level filter layer in order from top to bottom, and the filtering fineness increases sequentially.

进一步地,压制结构包括固定柱和弹簧,固定柱顶部位于内筒封头的内侧壁上,弹簧一端位于固定柱末端,另一端位于第一过滤层上表面。Further, the pressing structure includes a fixed column and a spring, the top of the fixed column is located on the inner side wall of the inner cylinder head, one end of the spring is located at the end of the fixed column, and the other end is located on the upper surface of the first filter layer.

进一步地,支撑结构包括环形板和L型板,L型板顶部通过环形板抵接在第二过滤层底部,L型板底部位于内筒的底部。Further, the support structure includes an annular plate and an L-shaped plate, the top of the L-shaped plate abuts on the bottom of the second filter layer through the annular plate, and the bottom of the L-shaped plate is located at the bottom of the inner cylinder.

进一步地,第二过滤层下方的内筒侧壁上设有导向通孔,导风结构包括风机,风机的吹风方向朝向出气管的方向,外部过滤层位于风机的下方。Further, guide through holes are provided on the inner cylinder side wall below the second filter layer, the air guide structure includes a fan, the blowing direction of the fan is toward the direction of the air outlet pipe, and the outer filter layer is located below the fan.

进一步地,风机通过固定板分别和内筒外侧壁和塔身内侧壁固定连接,风机穿过塔身右外部的电源进行驱动。Further, the fan is fixedly connected to the outer side wall of the inner cylinder and the inner side wall of the tower body respectively through the fixed plate, and the fan is driven by the power supply on the right outside of the tower body.

进一步地,出气管位于塔身和内筒封头之间的位置,进气管的一端位于内筒内,另一端位于塔身的外部。Further, the air outlet pipe is located between the tower body and the inner cylinder head, one end of the air inlet pipe is located in the inner cylinder, and the other end is located outside the tower body.

本实用新型的有益之处:1、本实用新型通过在内筒和塔身之间设置的风机,能够有效加快气体的流速,加快气体的分离和吸附,提高装置对气体的分离效率。Advantages of the present utility model: 1. The utility model can effectively speed up the flow rate of the gas, accelerate the separation and adsorption of the gas, and improve the separation efficiency of the gas by the device through the fan arranged between the inner cylinder and the tower body.

2、本实用新型通过在外部设置过滤层可对气体中较轻较小的气体进行进一步的吸附,防止气体中细小颗粒向上至出气管破坏下一道工序中的装置。2. The utility model can further adsorb the lighter and smaller gas in the gas by setting the filter layer on the outside, and prevent the fine particles in the gas from going up to the gas outlet pipe to damage the device in the next process.

3、本实用新型支撑和压制结构能够对分子筛进行定型,位于分子筛底部的支撑结构能够对分子筛起到支撑的效果,防止分子筛向下掉落,位于分子筛上方的压制结构能够对分子筛起到压制的效果,防止分子筛在气流的冲击下,分子筛乱走。3. The supporting and pressing structure of the present utility model can shape the molecular sieve, the supporting structure at the bottom of the molecular sieve can support the molecular sieve and prevent the molecular sieve from falling down, and the pressing structure above the molecular sieve can suppress the molecular sieve. The effect is to prevent the molecular sieve from running around under the impact of the airflow.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型电机的结构示意图;Fig. 2 is the structural representation of the electric motor of the present utility model;

图3为本实用新型环形板的结构示意图;Fig. 3 is the structural representation of the annular plate of the utility model;

图4为本实用新型第一过滤层的结构示意图;Fig. 4 is the structural representation of the first filter layer of the present invention;

其中:1、塔身,11、塔身封头,12、出气管,2、内筒,21、内筒封头,22、导向通孔,23、进气管,3、固定柱,31、弹簧,4、第一过滤层,41、初级过滤层,42、中级过滤层,43、高级过滤层,5、分子筛,6、第二过滤层,7、环形板,71、L型板,8、外部过滤层,9、风机,91、固定板。Among them: 1, tower body, 11, tower body head, 12, air outlet pipe, 2, inner cylinder, 21, inner cylinder head, 22, guide through hole, 23, air intake pipe, 3, fixed column, 31, spring , 4, the first filter layer, 41, the primary filter layer, 42, the intermediate filter layer, 43, the advanced filter layer, 5, the molecular sieve, 6, the second filter layer, 7, the annular plate, 71, the L-shaped plate, 8, External filter layer, 9, fan, 91, fixed plate.

具体实施方式Detailed ways

为了加深对本实用新型的理解,下面结合附图详细描述本实用新型的具体实施方式,该实施例仅用于解释本实用新型,并不构成对本实用新型的保护范围的限定。In order to deepen the understanding of the present utility model, the specific embodiments of the present utility model are described in detail below with reference to the accompanying drawings. The embodiments are only used to explain the present utility model and do not constitute a limitation on the protection scope of the present utility model.

如图1所示,高效变压吸附气体分离装置,包括塔身1,塔身1内设有内筒2,塔身1和内筒2上分别设有塔身封头11和内筒封头21,塔身1和内筒2上分别设有出气管12和进气管23,出气管12位于塔身1和内筒封头21之间的位置,进气管23的一端位于内筒2内,另一端位于塔身1的外部,内筒2内部和外部设有过滤吸附组件,过滤吸附组件包括过滤层和分子筛5,分子筛5为4A分子筛,能够对硫化氢、二氧化碳和氨气等有毒易燃气体进行吸收,防止释放到外部污染环境甚至引起爆炸,分子筛5通过压制结构和支撑结构进行定型,内筒2外侧壁和塔身内侧壁上设有导风结构,导风结构能够对气体进行导向作用,引导气体向上从出风管12出来。As shown in Figure 1, the high-efficiency pressure swing adsorption gas separation device includes a tower body 1, an inner cylinder 2 is arranged in the tower body 1, and a tower body head 11 and an inner cylinder head are respectively provided on the tower body 1 and the inner cylinder 2 21, the tower body 1 and the inner cylinder 2 are respectively provided with an air outlet pipe 12 and an air inlet pipe 23, the air outlet pipe 12 is located between the tower body 1 and the inner cylinder head 21, and one end of the air inlet pipe 23 is located in the inner cylinder 2, The other end is located outside the tower body 1, and the inner and outer parts of the inner cylinder 2 are provided with filter adsorption components. The filter adsorption components include a filter layer and a molecular sieve 5. The molecular sieve 5 is a 4A molecular sieve, which is capable of being toxic and flammable to hydrogen sulfide, carbon dioxide and ammonia. The gas is absorbed to prevent it from being released to the external polluted environment or even causing an explosion. The molecular sieve 5 is shaped by the pressing structure and the supporting structure. The outer side wall of the inner cylinder 2 and the inner side wall of the tower body are provided with an air guide structure, which can guide the gas. It acts to guide the gas upward from the air outlet duct 12 .

过滤层包括位于内筒2内的第一过滤层4和第二过滤层6以及位于内筒2外侧壁和塔身1内侧壁之间的外部过滤层8,过滤层能够对气体起到过滤的作用,过滤掉气体中的颗粒杂质等,防止其释放到下一个工序中破坏管路中的阀体等。The filter layer includes the first filter layer 4 and the second filter layer 6 located in the inner cylinder 2 and the outer filter layer 8 located between the outer side wall of the inner cylinder 2 and the inner side wall of the tower body 1. The filter layer can filter the gas. It can filter out the particulate impurities in the gas, and prevent it from being released into the next process and destroying the valve body in the pipeline.

第一过滤层4和第二过滤层6之间设有分子筛5,第二过滤层6的过滤孔径小于分子筛5的直径,第一过滤层4从上往下依次包括初级过滤层41、中级过滤层42和高级过滤层43,过滤精细度依次变大,能够对气体中的杂质进行更有效更细致的分离。A molecular sieve 5 is arranged between the first filter layer 4 and the second filter layer 6, and the filter aperture of the second filter layer 6 is smaller than the diameter of the molecular sieve 5. The first filter layer 4 includes a primary filter layer 41, an intermediate filter layer from top to bottom in order The layer 42 and the advanced filter layer 43, the filtering fineness becomes larger in turn, and the impurities in the gas can be separated more effectively and finely.

压制结构包括固定柱3和弹簧31,固定柱3顶部位于内筒封头21的内侧壁上,弹簧31一端位于固定柱3末端,另一端位于第一过滤层4上表面,在内筒封头21对内筒2进行密封的时候,固定柱3和弹簧31正好对第一过滤层4进行挤压,从而对分子筛5进行挤压固定。The pressing structure includes a fixed column 3 and a spring 31, the top of the fixed column 3 is located on the inner side wall of the inner cylinder head 21, one end of the spring 31 is located at the end of the fixed column 3, and the other end is located on the upper surface of the first filter layer 4, and the inner cylinder head is located. 21 When the inner cylinder 2 is sealed, the fixing column 3 and the spring 31 just press the first filter layer 4, so as to press and fix the molecular sieve 5.

支撑结构包括环形板7和L型板71,L型板71顶部通过环形板7抵接在第二过滤层6底部,L型板71底部位于内筒2的底部,环形板7和第二过滤层6能够对分子筛5起到支撑定型的作用。The support structure includes an annular plate 7 and an L-shaped plate 71. The top of the L-shaped plate 71 abuts on the bottom of the second filter layer 6 through the annular plate 7. The bottom of the L-shaped plate 71 is located at the bottom of the inner cylinder 2. The annular plate 7 and the second filter The layer 6 can support and shape the molecular sieve 5 .

第二过滤层6下方的内筒2侧壁上设有导向通孔22,导风结构包括风机9,风机9的吹风方向朝向出气管12的方向,外部过滤层8位于风机9的下方,气体穿过外部过滤层8被风机9产生的风吹到出气管12的位置,风机9能够加快气体的流速,加速气体的吸附分离。A guide through hole 22 is provided on the side wall of the inner cylinder 2 below the second filter layer 6. The air guide structure includes a fan 9. The blowing direction of the fan 9 is directed towards the direction of the air outlet pipe 12. The outer filter layer 8 is located below the fan 9. The wind generated by the fan 9 through the outer filter layer 8 is blown to the position of the air outlet pipe 12, and the fan 9 can speed up the flow rate of the gas and accelerate the adsorption and separation of the gas.

风机9通过固定板91分别和内筒2外侧壁和塔身1内侧壁固定连接,风机9穿过塔身1右外部的电源进行驱动,风机9连通的电源是任意一种使得风机9能够启动的形式,而不破坏装置本身的结构。The fan 9 is respectively fixedly connected with the outer side wall of the inner cylinder 2 and the inner side wall of the tower body 1 through the fixing plate 91, the fan 9 is driven through the power supply on the right outside of the tower body 1, and the power supply connected to the fan 9 is any one that enables the fan 9 to start. form without destroying the structure of the device itself.

工作原理:气体从进气管23进入到内筒2内,经过第一过滤层4,将气体中的杂质过滤筛除,气体进入分子筛5,分子筛5通过第一过滤层4由弹簧31进行挤压,通过第二过滤层6由环形板7和L型板71对其进行支撑,分子筛5将气体中的有毒易爆气体进行吸附,气体经过第二过滤层6进行进一步地的过滤,风机9产生的气流,加快气体向出气管12方向的流速,在气体向上的时候,经过最后一道外部过滤层8,能够将气体内较小较轻的杂质进行最终的过滤。Working principle: the gas enters the inner cylinder 2 from the intake pipe 23, passes through the first filter layer 4, and filters out impurities in the gas, the gas enters the molecular sieve 5, and the molecular sieve 5 passes through the first filter layer 4 and is squeezed by the spring 31 , the second filter layer 6 is supported by the annular plate 7 and the L-shaped plate 71, the molecular sieve 5 adsorbs the toxic and explosive gas in the gas, the gas is further filtered through the second filter layer 6, and the fan 9 generates When the gas goes upward, it passes through the last outer filter layer 8, and the smaller and lighter impurities in the gas can be finally filtered.

Claims (8)

1. High-efficient pressure swing adsorption gas separation device, including the body of the tower, be equipped with the inner tube in the body of the tower, be equipped with body of the tower head and inner tube head on body of the tower and the inner tube respectively, be equipped with outlet duct and intake pipe on body of the tower and the inner tube respectively, the inside and outside filtration adsorption component that is equipped with of inner tube, its characterized in that: be equipped with outside filter layer between inner tube lateral wall and the body of the tower inside wall, it includes filter layer and molecular sieve to filter the adsorption component, the molecular sieve is stereotyped through suppression structure and bearing structure, be equipped with wind-guiding structure on inner tube lateral wall and the body of the tower inside wall.
2. The high efficiency pressure swing adsorption gas separation device of claim 1, wherein: the filter layer comprises a first filter layer and a second filter layer which are positioned in the inner barrel.
3. The high efficiency pressure swing adsorption gas separation device of claim 2, wherein: be equipped with the molecular sieve between first filter layer and the second filter layer, first filter layer down includes elementary filter layer, middle level filter layer and senior filter layer from last in proper order, filters the fineness grow in proper order.
4. The high efficiency pressure swing adsorption gas separation device of claim 1, wherein: the pressing structure comprises a fixed column and a spring, the top of the fixed column is located on the inner side wall of the inner cylinder end socket, one end of the spring is located at the tail end of the fixed column, and the other end of the spring is located on the upper surface of the first filter layer.
5. The high efficiency pressure swing adsorption gas separation device of claim 1, wherein: the supporting structure comprises an annular plate and an L-shaped plate, the top of the L-shaped plate is abutted to the bottom of the second filtering layer through the annular plate, and the bottom of the L-shaped plate is located at the bottom of the inner barrel.
6. The high efficiency pressure swing adsorption gas separation device of claim 2, wherein: the air guide structure comprises a fan, the blowing direction of the fan faces the direction of the air outlet pipe, and the external filter layer is located below the fan.
7. The high efficiency pressure swing adsorption gas separation device of claim 6, wherein: the fan passes through fixed plate and inner tube lateral wall and body of the tower inside wall fixed connection respectively, the fan passes the power of body of the tower right side outside and drives.
8. The high efficiency pressure swing adsorption gas separation device of claim 1, wherein: the air outlet pipe is positioned between the tower body and the end socket of the inner cylinder, one end of the air inlet pipe is positioned in the inner cylinder, and the other end of the air inlet pipe is positioned outside the tower body.
CN202122844884.7U 2021-11-19 2021-11-19 High-efficiency pressure swing adsorption gas separation device Active CN216677643U (en)

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