Can whole row feeding ejection of compact monkey chief of kneading sharp machine
Technical Field
The utility model relates to a monkey kui pinching machine which is convenient to clamp, convey and form monkey kui to be processed, high in production efficiency, stable and reliable in structure and capable of feeding and discharging monkey kui in a whole row.
Background
Houkui is a traditional famous tea in Huangshan area of Anhui Huangshan city, is the top grade of Jian tea, is well-known for a long time, is flat, straight, fresh and mellow in taste and emits an array orchid fragrance.
The traditional Houkui manufacturing process adopts manual shaping and baking by one piece, and is low in production efficiency and high in labor intensity.
Therefore, the pinching machine capable of feeding and discharging Houkui in a whole row is developed, and is convenient to clamp, convey and form the Houkui to be processed, high in production efficiency, stable and reliable in structure.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide the monkey kui pinching machine which is convenient to clamp, convey and form monkey kui to be processed, high in production efficiency, stable and reliable in structure and capable of feeding and discharging monkey kui in a whole row.
In order to achieve the purpose, the utility model adopts the technical scheme that: a Houkui pinching machine capable of feeding and discharging materials in whole row comprises a machine body support; a tea leaf conveying device is arranged at the upper part of the machine body bracket; a placing table is arranged in front of the input end of the tea conveying device; the placing table is used for placing a placing tool; the placing tools are used for placing Houkui to be processed in rows; the tea conveying device can simultaneously grab and convey the monkey chief to be processed placed on the placing tool; the tea conveying device also comprises an upper forming roller and a lower forming roller which are arranged in pairs; the upper forming roller and the lower forming roller can perform forming operation on the Houkui to be processed passing through the space between the upper forming roller and the lower forming roller; the tea conveying device can output row-by-row monkey kui to be processed after forming operation.
Preferably, the upper part of the machine body support is also provided with a chain conveying device; the chain conveying device is used for conveying a conveying plate; the tea conveying device is positioned above the chain conveying device.
Preferably, the chain conveying device comprises a chain driving shaft and a chain driving driven shaft; the chain driving shaft is provided with a chain driving wheel; two ends of the chain driving shaft and the chain driving driven shaft are respectively and correspondingly provided with a conveying chain wheel; the conveying chain wheels on the same side are respectively provided with conveying chains, and when the chains drive the driving wheel to rotate, 2 conveying chains rotate simultaneously; the conveying plate is placed on the conveying chain and moves horizontally along with the conveying chain.
Preferably, the placing tool comprises a horizontal plate; a vertical plate is vertically arranged at the rear end of the horizontal plate; tea leaf jacks are uniformly distributed on the vertical plate; the tea leaf inserting hole is used for inserting the monkey kui to be processed.
Preferably, the tea conveying device comprises an upper conveying module and a lower conveying module; the upper conveying module is arranged right above the lower conveying module; the upper conveying module and the lower conveying module are matched to clamp and convey the Houkui to be processed; the upper conveying module comprises an upper conveying module driving shaft and an upper conveying module driven shaft; an upper conveying module conveying belt is arranged between the upper conveying module driving shaft and the upper conveying module driven shaft; one end of the upper conveying module driving shaft is provided with an upper conveying module driving shaft main gear; the main gear of the driving shaft of the upper conveying module is meshed with the secondary gear of the driving shaft of the upper conveying module; the secondary gear of the driving shaft of the upper conveying module and the chain wheel of the driving shaft of the upper conveying module are coaxially arranged and form a whole; when the upper conveying module driving shaft chain wheel rotates, the upper conveying module driving shaft chain wheel can drive the upper conveying module driving shaft to rotate; the lower conveying module comprises a lower conveying module driving shaft and a lower conveying module driven shaft; a lower conveying module conveying belt is arranged between the lower conveying module driving shaft and the lower conveying module driven shaft; one end of the lower conveying module driving shaft is provided with a lower conveying module driving shaft chain wheel.
Preferably, one side of the fuselage support is provided with a first side support plate, and the opposite side of the fuselage support is provided with a second side support plate; two ends of the driven shaft of the upper conveying module are respectively and correspondingly arranged on the first side support plate and the second side support plate; two ends of the lower conveying module driving shaft and the lower conveying module driven shaft are respectively and correspondingly arranged on the first side support plate and the second side support plate; an opening rotating shaft is horizontally arranged between the first side support plate and the second side support plate; opening rotating arms are correspondingly arranged at two ends of the opening rotating shaft; wherein an opening chain wheel is arranged at one outer end part of the opening rotating shaft; the outer end parts of the flaring rotating arms are respectively and correspondingly provided with rotatable flaring moving blocks; one side of the mouth-opening moving block is correspondingly provided with a mouth-opening guide rail which is vertically arranged; the mouth opening moving block can move up and down along the corresponding mouth opening guide rail; the opening guide rails are respectively and correspondingly arranged on the corresponding opening vertical plates; two ends of the driving shaft of the upper conveying module are respectively and correspondingly arranged on the corresponding opening moving blocks; when the mouth opening rotating shaft rotates clockwise at a small angle, the driving shaft of the upper conveying module is integrally lifted; when the mouth opening rotating shaft rotates anticlockwise at a small angle, the driving shaft of the upper conveying module is integrally pressed down, so that the lifting and pressing movement of the upper conveying module relative to the lower conveying module is realized, namely the mouth opening and the mouth closing of the input end of the tea conveying device are realized; the opening and closing of the input end of the tea conveying device are used for grabbing to-be-processed monkey chief fruits placed in rows on the placing tool.
Preferably, the Houkui pinching machine capable of feeding and discharging in a whole row further comprises a first driving wheel and a second driving wheel; the first driving wheel is arranged on the machine body bracket and is used for driving the opening chain wheel to rotate positively and negatively; the second driving wheel is arranged on the machine body support and used for driving the upper conveying module driving shaft chain wheel and the lower conveying module driving shaft chain wheel to rotate, the rotating directions of the upper conveying module conveying belt and the lower conveying module conveying belt are opposite, the upper conveying module conveying belt rotates towards the lower conveying module conveying belt, and the lower conveying module conveying belt also rotates towards the upper conveying module conveying belt.
Preferably, the upper forming roller is arranged in the upper conveying module; the upper forming roller is arranged between the driving shaft of the upper conveying module and the driven shaft of the upper conveying module; the upper forming roller is arranged in parallel with the driving shaft of the upper conveying module and the driven shaft of the upper conveying module respectively; the lower forming roller is arranged in the lower conveying module; the lower forming roller is arranged between a driving shaft of the lower conveying module and a driven shaft of the lower conveying module; the lower forming roller, a lower conveying module driving shaft and a lower conveying module driven shaft are respectively arranged in parallel; the upper forming roller and the lower forming roller are arranged correspondingly; one end of the lower forming roller is provided with a lower forming roller driving wheel; the lower forming roller driving wheel can drive the lower forming roller; the upper forming roller and the lower forming roller rotate relatively, and the monkey kui to be processed passing through the space between the upper forming roller and the lower forming roller can be formed.
Preferably, the rear end of the upper conveying module is provided with an upper baffle plate; the upper baffle is L-shaped, and the horizontal end of the upper baffle is inserted into the lower part of the rear end of the upper conveying module, so that the monkey kui to be processed can be prevented from upwards overturning along with the conveying belt of the upper conveying module; the rear end of the lower conveying module is provided with a lower baffle; the lower baffle is L-shaped, and the horizontal end of the lower baffle is inserted into the lower part of the rear end of the lower conveying module, so that the Houkui to be processed can be prevented from turning downwards along with the conveying belt of the lower conveying module; the upper baffle and the lower baffle are arranged at intervals; the monkey chief to be processed after the molding between the upper molding roller and the lower molding roller can be output in rows from the gap between the upper baffle plate and the lower baffle plate.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the input end of the tea conveying device capable of feeding and discharging the Houkui pinching machine in a row can be opened and closed, and meanwhile, the Houkui to be processed is placed in a row by using the placing tool; placing the placing tools for placing the houkui to be processed in rows at the input end of the tea conveying device, and grabbing and conveying the houkui to be processed in rows by the tea conveying device; forming operation is carried out on rows of houkui to be processed between an upper forming roller and a lower forming roller, and then the houkui to be processed is output in rows through a gap between an upper baffle plate and a lower baffle plate; the monkey kui to be processed which comes out from the output end of the tea conveying device is received by the conveying plate and is conveyed by the chain conveying device; the utility model is convenient for clamping, conveying and molding the monkey kui to be processed, has high production efficiency and stable and reliable structure.
Drawings
The technical scheme of the utility model is further explained by combining the accompanying drawings as follows:
fig. 1 is a schematic view of a first-angle three-dimensional structure of a houkui tip kneading machine capable of feeding and discharging materials in a row;
fig. 2 is a schematic view of a second angle perspective structure of the houkui pinching machine capable of feeding and discharging materials in a row according to the present invention;
FIG. 3 is a first cross-sectional view of a Houkui pinching machine capable of feeding and discharging material in a row according to the present invention;
FIG. 4 is a second cross-sectional view of a Houkui pinching machine capable of feeding and discharging material in a row according to the present invention;
FIG. 5 is a third cross-sectional view of a Houkui pinching machine capable of feeding and discharging material in a row according to the present invention;
fig. 6 is a schematic diagram of an output end of the tea conveying device capable of feeding and discharging the houkui pinching machine in a whole row according to the present invention;
fig. 7 is an enlarged perspective view of the placing tool of the houkui pinching machine capable of feeding and discharging materials in a row according to the utility model;
fig. 8 is an enlarged schematic view of an application state of the placing tool capable of feeding and discharging Houkui pinching machines in a whole row;
reference numerals: 1. a fuselage cradle; 2. a chain conveying device; 3. a conveying plate; 4. a placing table; 5. placing a tool; 6. a tea conveying device; 7. a first active drive wheel; 8. a second active drive wheel; 9. houkui to be processed; 21. the chain drives the driving wheel; 22. the chain drives the driving shaft; 23. the chain drives the driven shaft; 51. a horizontal plate; 52. a vertical plate; 53. tea leaf inserting holes; 61. a first side support plate; 62. a second side support plate; 63. an opening chain wheel; 64. a mouth opening rotating arm; 65. a mouth opening moving block; 66. opening a vertical plate; 67. a mouth opening guide rail; 68. an opening rotating shaft; 69. an upper conveying module; 70. a lower conveying module; 691. an upper conveying module driving shaft; 692. an upper transport module driven shaft; 693. an upper conveying module conveyor belt; 694. an upper conveying module driving shaft main gear; 695. an upper conveying module driving shaft chain wheel; 696. the upper conveying module drives a secondary gear of a shaft; 701. a lower conveying module drive shaft; 702. a driving shaft chain wheel of the lower conveying module; 703. a lower conveying module driven shaft; 704. a lower conveying module conveyor belt; 711. an upper forming roller; 712. a lower forming roller; 713. a lower forming roll drive wheel; 721. an upper baffle plate; 722. and a lower baffle plate.
Detailed Description
The utility model is described in further detail below with reference to the figures and the embodiments.
As shown in fig. 1-8, a pith-kneading machine capable of feeding and discharging materials in a row comprises a machine body support 1; the upper part of the machine body support 1 is provided with a chain conveying device 2 and a tea conveying device 6; the chain conveying device 2 is used for conveying a conveying plate 3; the tea conveying device 6 is positioned above the chain conveying device 2; a placing table 4 is arranged in front of the input end of the tea conveying device 6; the placing table 4 is used for placing a placing tool 5; the placing tools 5 are used for placing Houkui 9 to be processed in rows; tea conveying device 6 can snatch simultaneously the waiting to process monkey chief 9 of laying on placing frock 5 to carry.
The chain conveying device 2 comprises a chain driving shaft 22 and a chain driving driven shaft 23; the chain driving shaft 22 is provided with a chain driving wheel 21; two ends of the chain driving shaft 22 and the chain driving driven shaft 23 are respectively and correspondingly provided with a conveying chain wheel (not shown); conveying chains (not shown) are respectively arranged on the conveying chain wheels on the same side, and when the chains drive the driving wheel 21 to rotate, 2 conveying chains rotate simultaneously; the conveying plate 3 is placed on the conveying chain, and the conveying plate 3 moves horizontally along with the conveying chain.
The placing tool 5 comprises a horizontal plate 51; a vertical plate 52 is vertically arranged at the rear end of the horizontal plate 51; tea leaf jacks 53 are uniformly distributed on the vertical plate 52; the tea insertion hole 53 is used for inserting the houkui 9 to be processed, wherein one end of the houkui 9 to be processed penetrates through the tea insertion hole 53 for a set length.
The tea conveying device 6 comprises an upper conveying module 69 and a lower conveying module 70; the upper conveying module 69 is arranged right above the lower conveying module 70; the upper conveying module 69 and the lower conveying module 70 are matched with each other to clamp and convey the Houkui 9 to be processed; the upper transport module 69 comprises an upper transport module drive shaft 691 and an upper transport module driven shaft 692; an upper conveying module conveying belt 693 is arranged between the upper conveying module driving shaft 691 and the upper conveying module driven shaft 692; an upper conveying module driving shaft main gear 694 is arranged at one end of the upper conveying module driving shaft 691; the upper conveying module driving shaft main gear 694 is meshed with the upper conveying module driving shaft secondary gear 696; the secondary gear 696 of the driving shaft of the upper conveying module and the chain wheel 695 of the driving shaft of the upper conveying module are coaxially arranged and integrated; when the upper transport module drive shaft sprocket 695 rotates, it can drive the upper transport module drive shaft 691 to rotate; the lower conveying module 70 comprises a lower conveying module driving shaft 701 and a lower conveying module driven shaft 703; a lower conveying module conveying belt 704 is arranged between the lower conveying module driving shaft 701 and the lower conveying module driven shaft 703; one end of the lower conveying module driving shaft 701 is provided with a lower conveying module driving shaft chain wheel 702; a first side support plate 61 is arranged on one side of the fuselage support 1, and a second side support plate 62 is arranged on the opposite side of the fuselage support; the two ends of the upper conveying module driven shaft 692 are respectively and correspondingly arranged on the first side support plate 61 and the second side support plate 62; two ends of the lower conveying module driving shaft 701 and two ends of the lower conveying module driven shaft 703 are respectively and correspondingly arranged on the first side support plate 61 and the second side support plate 62; an opening rotating shaft 68 is horizontally arranged between the first side support plate 61 and the second side support plate 62; the two ends of the mouth opening rotating shaft 68 are correspondingly provided with mouth opening rotating arms 64; wherein an outer end portion of the opening rotating shaft 68 is provided with an opening sprocket 63; the outer end parts of the flaring rotating arms 64 are respectively and correspondingly provided with a rotatable flaring moving block 65; one side of the flaring moving block 65 is correspondingly provided with a vertically arranged flaring guide rail 67; the mouth opening moving block 65 can move up and down along the corresponding mouth opening guide rail 67; the opening guide rails 67 are respectively and correspondingly arranged on the corresponding opening vertical plates 66; two ends of the driving shaft 691 of the upper conveying module are respectively and correspondingly arranged on the corresponding opening moving blocks 65; when the mouth opening rotating shaft 68 rotates clockwise at a small angle, the driving shaft 691 of the upper conveying module is integrally lifted; when the mouth opening rotating shaft 68 rotates counterclockwise by a small angle, the upper conveying module driving shaft 691 is pressed down integrally, so that the lifting and pressing movement of the upper conveying module 69 relative to the lower conveying module 70 is realized, namely, the mouth opening and the mouth closing of the input end of the tea conveying device 6 are realized; the opening and closing of the input end of the tea conveying device 6 are used for grabbing to-be-processed monkey chief 9 placed in rows on the placing tool 5.
The first driving wheel 7 is arranged on the machine body bracket 1 and is used for driving the opening chain wheel 63 to rotate forward and backward; the second driving wheel 8 is disposed on the body frame 1, and is configured to drive the upper conveying module driving shaft sprocket 695 and the lower conveying module driving shaft sprocket 702 to rotate, the rotating directions of the upper conveying module conveying belt 693 and the lower conveying module conveying belt 704 are opposite, the upper conveying module conveying belt 693 rotates toward the lower conveying module conveying belt 704, and the lower conveying module conveying belt 704 also rotates toward the upper conveying module conveying belt 693.
An upper forming roller 711 is arranged in the upper conveying module 69; the upper forming rollers 711 are disposed between an upper conveying module driving shaft 691 and an upper conveying module driven shaft 692; the upper forming roller 711 is arranged in parallel with the upper conveying module driving shaft 691 and the upper conveying module driven shaft 692 respectively; a lower forming roller 712 is arranged in the lower conveying module 70; the lower forming roller 712 is arranged between the lower conveying module driving shaft 701 and the lower conveying module driven shaft 703; the lower forming roller 712 is respectively arranged in parallel with the lower conveying module driving shaft 701 and the lower conveying module driven shaft 703; the upper forming roller 711 is arranged corresponding to the lower forming roller 712; one end of the lower forming roller 712 is provided with a lower forming roller driving wheel 713; the lower forming roller driving wheel 713 can drive the lower forming roller 712; the upper forming roller 711 has no driving wheel, and when the forming device works, the upper forming roller 711 and the lower forming roller 712 rotate relatively, so that the forming operation can be performed on the houkui 9 to be processed passing between the upper forming roller 711 and the lower forming roller 712; the rear end of the upper conveying module 69 is provided with an upper baffle 721; the upper baffle 721 is L-shaped, and the horizontal end of the upper baffle is inserted into the lower part of the rear end of the upper conveying module 69, so that the monkey front 9 to be processed can be prevented from upwards overturning along with the conveying belt 693 of the upper conveying module; the rear end of the lower conveying module 70 is provided with a lower baffle 722; the lower baffle 722 is in an L shape, and the horizontal end of the lower baffle is inserted into the lower part of the rear end of the lower conveying module 70, so that the monkey kui 9 to be processed can be prevented from turning downwards along with the conveying belt 704 of the lower conveying module; the upper baffle 721 and the lower baffle 722 are arranged at intervals; the houkui 9 to be processed after the molding between the upper molding roll 711 and the lower molding roll 712 can be output in a row from the gap between the upper baffle 721 and the lower baffle 722.
When the method is used specifically, firstly, the Houkui 9 to be processed is inserted into the corresponding tea leaf insertion hole 53 on the placing tool 5 one by one, wherein one end of the Houkui 9 to be processed needs to penetrate through the tea leaf insertion hole 53 for setting the length; then, the placing tool 5 with the monkey brows 9 to be processed inserted is placed on the placing table 4, one end of the monkey brows 9 to be processed, which penetrates through the tea leaf inserting holes 53, is aligned to the input end of the tea leaf conveying device 6, then the first driving wheel 7 drives the opening chain wheel 63 to rotate forward and backward, and when the input end of the tea leaf conveying device 6 is closed, the monkey brows 9 to be processed, which are placed in rows on the placing tool 5, are grabbed in rows; then the second driving wheel 8 drives the upper conveying module driving shaft chain wheel 695 and the lower conveying module driving shaft chain wheel 702 to rotate, the rotating directions of the upper conveying module conveying belt 693 and the lower conveying module conveying belt 704 are opposite, the upper conveying module conveying belt 693 rotates towards the lower conveying module conveying belt 704, the lower conveying module conveying belt 704 also rotates towards the upper conveying module conveying belt 693, and the row of the to-be-processed houttuy 9 which is grabbed in the row is conveyed towards the output end of the row by the tea conveying device 6; the row of houkui 9 to be processed is formed between an upper forming roller 711 and a lower forming roller 712, and then is output in rows through a gap between an upper baffle 721 and a lower baffle 722; the houkui 9 to be processed, which emerges from the outlet of the tea conveyor 6, is taken up by the conveyor plate 3 and conveyed by the chain conveyor 2 to the next station.
During the in-service use, can be equipped with more and place frock 5 to arrange the people to alternate and wait to process monkey chief 9, insert well and wait to process monkey chief 9 place frock 5, can put into in proper order and place on the platform 4, in order to realize continuous operation.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the input end of the tea conveying device 6 capable of feeding and discharging the Houkui pinching machine in a row can be opened and closed, and meanwhile, the Houkui 9 to be processed is placed in a row by using the placing tool 5; placing the placing tools 5 for placing the houkui 9 to be processed in a row at the input end of the tea conveying device 6, and the tea conveying device 6 can grab and convey the houkui 9 to be processed in a row; the row of houkui 9 to be processed is formed between an upper forming roller 711 and a lower forming roller 712, and then is output in rows through a gap between an upper baffle 721 and a lower baffle 722; the houkui 9 to be processed, which comes out of the output end of the tea conveying device 6, is received by the conveying plate 3 and is conveyed by the chain conveying device 2; the utility model is convenient for clamping, conveying and molding the Houkui 9 to be processed, has high production efficiency and stable and reliable structure.
The above-mentioned embodiments are merely illustrative of the technical idea and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the scope of the present invention.