CN216668379U - Silicon carbide heat exchanger - Google Patents

Silicon carbide heat exchanger Download PDF

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CN216668379U
CN216668379U CN202122696513.9U CN202122696513U CN216668379U CN 216668379 U CN216668379 U CN 216668379U CN 202122696513 U CN202122696513 U CN 202122696513U CN 216668379 U CN216668379 U CN 216668379U
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sealing
silicon carbide
carbide heat
heat exchange
heat exchanger
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王守业
郭广森
张璐
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Shandong Hongji Heat Exchangers Co ltd
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Shandong Hongji Heat Exchangers Co ltd
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Abstract

本实用新型公开了一种碳化硅换热器,涉及换热器技术领域。本实用新型包括壳体;壳体内设置有多根横向平行布置的碳化硅换热管,壳体两端均设置一个封头;多根碳化硅换热管上垂直穿插有多个折流板;壳体与封头之间设有第一密封管板和第二密封板层,第一密封管板位于壳体一侧;第一密封管板和第二密封板层通过螺杆螺母可拆卸的固定安装在壳体与封头之间;第一密封管板与第二密封板层上均开设用于穿插碳化硅换热管的密封孔。本实用新型通过第一密封管板、第二密封管板与碳化硅换热管之间结构简单,制作和安装方便,降低了对工作人员的技术要求,提高了工作效率,管板与壳体之间的有效密封,保证在强腐蚀工况环境下不污染介质。

Figure 202122696513

The utility model discloses a silicon carbide heat exchanger, which relates to the technical field of heat exchangers. The utility model comprises a casing; a plurality of silicon carbide heat exchange tubes arranged in parallel horizontally are arranged in the casing, and a head is arranged at both ends of the casing; a plurality of baffles are vertically interspersed on the plurality of silicon carbide heat exchange tubes; A first sealing tube sheet and a second sealing sheet are arranged between the casing and the head, and the first sealing tube sheet is located on one side of the casing; the first sealing tube sheet and the second sealing sheet are detachably fixed by screw nuts It is installed between the casing and the head; the first sealing tube sheet and the second sealing sheet are both provided with sealing holes for inserting silicon carbide heat exchange tubes. The utility model has the advantages of simple structure between the first sealing tube sheet, the second sealing tube sheet and the silicon carbide heat exchange tube, and the manufacture and installation are convenient, the technical requirements for the staff are reduced, the work efficiency is improved, the tube sheet and the shell are The effective seal between them ensures that the medium will not be polluted under strong corrosive conditions.

Figure 202122696513

Description

一种碳化硅换热器A silicon carbide heat exchanger

技术领域technical field

本实用新型属于换热器技术领域,特别是涉及一种碳化硅换热器。The utility model belongs to the technical field of heat exchangers, in particular to a silicon carbide heat exchanger.

背景技术Background technique

换热器是将热流体的部分热量传递给冷流体的设备,又称热交换器。换热器在化工、石油、动力、食品及其它许多工业生产中占有重要地位,其在化工生产中换热器可作为加热器、冷却器、冷凝器、蒸发器和再沸器等,应用广泛。随着我国工业的不断发展,不论是生产工艺的要求还是能源回收的需要,都大量应用换热设备,但在使用过程中,由于腐蚀引起换热器损坏的问题相当严重。换热器的腐蚀破坏,不仅造成设备的报废、支出大量的维修费用,而且直接影响生产的顺利进行,因频繁停车所造成的损失是不可估量的。A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid, also known as a heat exchanger. Heat exchangers play an important role in chemical, petroleum, power, food and many other industrial productions. In chemical production, heat exchangers can be used as heaters, coolers, condensers, evaporators and reboilers, etc., and are widely used. . With the continuous development of my country's industry, whether it is the requirements of the production process or the need for energy recovery, a large number of heat exchange equipment are used, but in the process of use, the problem of heat exchanger damage caused by corrosion is quite serious. The corrosion and damage of the heat exchanger not only causes the equipment to be scrapped and pays a lot of maintenance costs, but also directly affects the smooth progress of production. The losses caused by frequent shutdowns are immeasurable.

现有技术中的换热器存在以下缺陷:The heat exchangers in the prior art have the following defects:

(1)金属换热器导热率高,但是对于强酸碱介质耐腐蚀性差,例如不锈钢换热器换热效率高,但是容易受到氯离子的侵蚀而失效。(1) Metal heat exchangers have high thermal conductivity, but have poor corrosion resistance to strong acid and alkali media. For example, stainless steel heat exchangers have high heat exchange efficiency, but are easily eroded by chloride ions and fail.

(2)玻璃换热器耐腐蚀性好,但是耐压低,容易破损、泄露,导热率低。(2) The glass heat exchanger has good corrosion resistance, but the pressure resistance is low, it is easy to break, leak, and the thermal conductivity is low.

(3)四氟换热器腐蚀性好,但是导热率低,成本高,损坏后不容易修复。(3) The PTFE heat exchanger is corrosive, but the thermal conductivity is low, the cost is high, and it is not easy to repair after damage.

(4)搪玻璃换热器导热率低,容易爆瓷,体积庞大。(4) The thermal conductivity of the glass-lined heat exchanger is low, it is easy to explode, and the volume is huge.

(5)石墨换热器耐压低、导热率低、成本高,对于换热介质要求高,容易腐蚀、泄露。(5) The graphite heat exchanger has low pressure resistance, low thermal conductivity and high cost. It has high requirements for heat exchange medium and is easy to corrode and leak.

如能根据介质的要求、生产工艺的条件、经济指标等合理地确定换热器的材质及形式对提高换热器的抗腐蚀能力,延长其使用寿命成为迫切需求的产品。If the material and form of the heat exchanger can be reasonably determined according to the requirements of the medium, the conditions of the production process, and the economic indicators, it will become an urgently needed product to improve the corrosion resistance of the heat exchanger and prolong its service life.

实用新型内容Utility model content

本实用新型的目的在于提供一种碳化硅换热器,通过第一密封管板、第二密封管板与碳化硅换热管之间结构简单,制作和安装方便,降低了对工作人员的技术要求,提高了工作效率,管板与壳体之间的有效密封,保证在强腐蚀工况环境下不污染介质,解决了现有的问题。The purpose of this utility model is to provide a silicon carbide heat exchanger, which has the advantages of simple structure between the first sealed tube sheet, the second sealed tube sheet and the silicon carbide heat exchange tube, easy to manufacture and install, and reduces the technical requirements for the staff. Requirements, improve the work efficiency, the effective sealing between the tube sheet and the shell ensures that the medium is not polluted in the strong corrosion environment, and solves the existing problems.

为解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the above-mentioned technical problems, the utility model is realized through the following technical solutions:

本实用新型为一种碳化硅换热器,包括壳体;所述壳体内设置有多根横向平行布置的碳化硅换热管,所述壳体两端均设置一个封头;多根所述碳化硅换热管上垂直穿插有多个折流板;所述壳体与所述封头之间设有第一密封管板和第二密封板层,所述第一密封管板位于壳体一侧;所述第一密封管板和所述第二密封板层通过螺杆螺母可拆卸的固定安装在所述壳体与所述封头之间;所述第一密封管板与所述第二密封板层上均开设用于穿插碳化硅换热管的密封孔;所述第二密封板层位于封头一侧开设螺纹槽,且所述螺纹槽与所述密封孔同轴设置;所述螺纹槽端部开设密封槽;所述螺纹槽上螺纹连接有用于碳化硅换热管固定的外丝内孔的螺帽;所述密封槽与所述碳化硅换热管之间通过一组密封部件密封;所述螺帽的端部设置用于挤压一组所述密封部件的压环。The utility model relates to a silicon carbide heat exchanger, which comprises a casing; a plurality of silicon carbide heat exchange tubes arranged in parallel horizontally are arranged in the casing, and both ends of the casing are provided with a head; A plurality of baffle plates are vertically inserted on the silicon carbide heat exchange tube; a first sealing tube sheet and a second sealing sheet layer are arranged between the casing and the head, and the first sealing tube sheet is located in the casing one side; the first sealing tube sheet and the second sealing sheet are detachably and fixedly installed between the casing and the head through a screw nut; the first sealing tube sheet and the Sealing holes for inserting silicon carbide heat exchange tubes are formed on the two sealing plate layers; the second sealing plate layer is provided with a threaded groove on one side of the head, and the threaded groove and the sealing hole are coaxially arranged; The end of the threaded groove is provided with a sealing groove; the threaded groove is threadedly connected with a nut for the inner hole of the outer wire for fixing the silicon carbide heat exchange tube; a set of seal grooves and the silicon carbide heat exchange tube are connected between the sealing groove and the silicon carbide heat exchange tube. The sealing part is sealed; the end of the nut is provided with a pressing ring for pressing a group of the sealing parts.

进一步地,一组所述密封部件包括依次设置的三个四氟密封平垫以及设置在相邻两个所述四氟密封平垫之间的O型橡胶圈。Further, a group of the sealing components includes three PTFE sealing flat gaskets arranged in sequence and an O-shaped rubber ring arranged between two adjacent PTFE sealing flat gaskets.

进一步地,所述第一密封管板包括碳钢板或不锈钢板;所述密封管板上的密封孔端部设置与所述碳化硅换热管配合的密封圈。Further, the first sealing tube sheet comprises carbon steel plate or stainless steel plate; the sealing ring on the end of the sealing hole on the sealing tube sheet is provided with a sealing ring matched with the silicon carbide heat exchange tube.

进一步地,所述第二密封板层材料为四氟板。Further, the material of the second sealing plate layer is a tetrafluoro plate.

进一步地,所述第一密封管板通过螺栓与设置在所述壳体外部的法兰固定连接。Further, the first sealing tube sheet is fixedly connected to the flange provided outside the casing by bolts.

本实用新型具有以下有益效果:The utility model has the following beneficial effects:

1、本实用新型第一密封管板、第二密封管板与碳化硅换热管之间结构简单,制作和安装方便,降低了对工作人员的技术要求,提高了工作效率。1. The structure between the first sealed tube sheet, the second sealed tube sheet and the silicon carbide heat exchange tube of the present invention is simple, the manufacture and installation are convenient, the technical requirements for the staff are reduced, and the work efficiency is improved.

2、本实用新型碳化硅换热器有效保证了管板与碳化硅换热管之间,管板与壳体之间的有效密封,保证在强腐蚀工况环境下不污染介质,避免了因腐蚀造成的对换热器的损坏,能满足医药和食品行业的苛刻标准。2. The silicon carbide heat exchanger of the utility model effectively ensures the effective sealing between the tube sheet and the silicon carbide heat exchange tube, and between the tube sheet and the shell, ensures that the medium is not polluted under the strong corrosion condition, and avoids the Damage to heat exchangers caused by corrosion meets the stringent standards of the pharmaceutical and food industries.

3、本实用新型碳化硅换热器热导率远高于其他耐腐蚀材料,同样换热效率下使用更少的换热面积,允许更小的换热器尺寸,大大降低占用空间,降低使用成本。3. The thermal conductivity of the silicon carbide heat exchanger of the present utility model is much higher than that of other corrosion-resistant materials. With the same heat exchange efficiency, less heat exchange area is used, allowing a smaller size of the heat exchanger, greatly reducing the occupied space and reducing the use of cost.

当然,实施本实用新型的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to simultaneously achieve all of the above-mentioned advantages.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings required to describe the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1为本实用新型一种碳化硅换热器的结构示意图;Fig. 1 is the structural representation of a kind of silicon carbide heat exchanger of the utility model;

图2为碳化硅换热管与第二密封管板的局部结构示意图;FIG. 2 is a schematic diagram of the partial structure of the silicon carbide heat exchange tube and the second sealed tube sheet;

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:

1-壳体,2-碳化硅换热管,3-封头,4-第一密封管板,5-第二密封管板,6-折流板,7-密封孔,8-螺纹槽,9-密封槽,10-螺帽,11-密封部件,12-压环,13-四氟密封平垫,14-O型橡胶圈。1-shell, 2-silicon carbide heat exchange tube, 3-head, 4-first sealing tube sheet, 5-second sealing tube sheet, 6-baffle plate, 7-sealing hole, 8-thread groove, 9- Sealing groove, 10- Nut, 11- Sealing part, 12- Pressure ring, 13- PTFE sealing flat gasket, 14- O-type rubber ring.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-2所示,本实用新型为一种碳化硅换热器,包括壳体1;壳体1内设置有多根横向平行布置的碳化硅换热管2,壳体1两端均设置一个封头3;多根碳化硅换热管2上垂直穿插有多个折流板6;壳体1与封头3之间设有第一密封管板4和第二密封板层5,第一密封管板4位于壳体1一侧;第一密封管板4和第二密封板层5通过螺杆螺母可拆卸的固定安装在壳体1与封头3之间;第一密封管板4与第二密封板层5上均开设用于穿插碳化硅换热管2的密封孔7;Please refer to Fig. 1-2, the utility model is a silicon carbide heat exchanger, comprising a casing 1; a plurality of silicon carbide heat exchange tubes 2 arranged in parallel horizontally are arranged in the casing 1, and both ends of the casing 1 Each is provided with a head 3; a plurality of silicon carbide heat exchange tubes 2 are vertically interspersed with a plurality of baffles 6; a first sealing tube plate 4 and a second sealing plate layer 5 are arranged between the shell 1 and the head 3 , the first sealing tube sheet 4 is located on the side of the casing 1; the first sealing tube sheet 4 and the second sealing sheet layer 5 are detachably fixed and installed between the casing 1 and the head 3 through the screw nut; the first sealing tube Both the plate 4 and the second sealing plate layer 5 are provided with sealing holes 7 for inserting the silicon carbide heat exchange tubes 2;

第二密封板层5位于封头3一侧开设螺纹槽8,且螺纹槽8与密封孔7同轴设置;螺纹槽8端部开设密封槽9;螺纹槽8上螺纹连接有用于碳化硅换热管2固定的外丝内孔的螺帽10;密封槽9与碳化硅换热管2之间通过一组密封部件11密封;螺帽10的端部设置用于挤压一组密封部件11的压环12。The second sealing plate layer 5 is provided with a threaded groove 8 on one side of the head 3, and the threaded groove 8 is coaxial with the sealing hole 7; the end of the threaded groove 8 is provided with a sealing groove 9; The nut 10 of the inner hole of the outer wire fixed by the heat pipe 2; the sealing groove 9 and the silicon carbide heat exchange tube 2 are sealed by a set of sealing parts 11; the end of the nut 10 is provided for pressing a set of sealing parts 11 the pressure ring 12.

其中,一组密封部件11包括依次设置的三个四氟密封平垫13以及设置在相邻两个四氟密封平垫13之间的O型橡胶圈14。Among them, a set of sealing members 11 includes three PTFE sealing flat gaskets 13 arranged in sequence and an O-shaped rubber ring 14 arranged between two adjacent PTFE sealing flat gaskets 13 .

其中,第一密封管板4包括碳钢板或不锈钢板;密封管板4上的密封孔7端部设置与碳化硅换热管2配合的密封圈。Wherein, the first sealed tube sheet 4 comprises carbon steel plate or stainless steel plate; the end of the sealing hole 7 on the sealed tube sheet 4 is provided with a sealing ring matched with the silicon carbide heat exchange tube 2 .

其中,第二密封板层5的材料为四氟板。Wherein, the material of the second sealing plate layer 5 is a tetrafluoro plate.

其中,第一密封管板4通过螺栓与设置在壳体1外部的法兰固定连接。Wherein, the first sealing tube sheet 4 is fixedly connected to the flange provided outside the casing 1 by bolts.

本实用新型一种碳化硅换热器的具体应用为:碳化硅换热器有效保证了管板与碳化硅换热管2之间,管板与壳体之间的有效密封,保证在强腐蚀工况环境下不污染介质,避免了因腐蚀造成的对换热器的损坏,能满足医药和食品行业的苛刻标准。碳化硅换热器热导率远高于其他耐腐蚀材料,同样换热效率下使用更少的换热面积,允许更小的换热器尺寸,大大降低占用空间,降低使用成本。并且管板与碳化硅换热管2之间结构简单,制作和安装方便,降低了对工作人员的技术要求,提高了工作效率。The specific application of the silicon carbide heat exchanger of the utility model is as follows: the silicon carbide heat exchanger effectively ensures the effective sealing between the tube sheet and the silicon carbide heat exchange tube 2, and between the tube sheet and the shell, and ensures that the It does not pollute the medium in the working environment, avoids damage to the heat exchanger caused by corrosion, and can meet the harsh standards of the pharmaceutical and food industries. The thermal conductivity of the silicon carbide heat exchanger is much higher than that of other corrosion-resistant materials. With the same heat exchange efficiency, less heat exchange area is used, allowing a smaller heat exchanger size, greatly reducing the occupied space and reducing the cost of use. In addition, the structure between the tube sheet and the silicon carbide heat exchange tube 2 is simple, the manufacture and installation are convenient, the technical requirements for the staff are reduced, and the work efficiency is improved.

在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment", "example", "specific example", etc. means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in the present invention. in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims (5)

1. A silicon carbide heat exchanger comprising a housing (1); a plurality of silicon carbide heat exchange tubes (2) which are transversely arranged in parallel are arranged in the shell (1), and two ends of the shell (1) are respectively provided with an end socket (3); a plurality of baffle plates (6) are vertically inserted into the silicon carbide heat exchange tubes (2);
the method is characterized in that:
a first sealing tube plate (4) and a second sealing plate layer (5) are arranged between the shell (1) and the seal head (3), and the first sealing tube plate (4) is positioned on one side of the shell (1); the first sealing tube plate (4) and the second sealing plate layer (5) are detachably and fixedly arranged between the shell (1) and the seal head (3) through screw nuts;
the first sealing tube plate (4) and the second sealing plate layer (5) are respectively provided with a sealing hole (7) for inserting the silicon carbide heat exchange tube (2);
a thread groove (8) is formed in one side, located on the end socket (3), of the second sealing plate layer (5), and the thread groove (8) and the sealing hole (7) are arranged coaxially;
a sealing groove (9) is formed in the end part of the thread groove (8); a nut (10) of an outer screw inner hole for fixing the silicon carbide heat exchange tube (2) is connected to the thread groove (8) in a threaded manner;
the sealing groove (9) and the silicon carbide heat exchange tube (2) are sealed through a group of sealing parts (11);
the end part of the screw cap (10) is provided with a pressing ring (12) used for extruding the sealing component (11).
2. The silicon carbide heat exchanger according to claim 1, wherein one set of the sealing members (11) comprises three tetrafluoro sealing flat gaskets (13) arranged in sequence and an O-ring rubber (14) arranged between two adjacent tetrafluoro sealing flat gaskets (13).
3. A silicon carbide heat exchanger according to claim 1 wherein the first sealing tube sheet (4) comprises a carbon or stainless steel sheet; and a sealing ring matched with the silicon carbide heat exchange tube (2) is arranged at the end part of a sealing hole (7) in the sealing tube plate (4).
4. A silicon carbide heat exchanger according to claim 1, wherein the second sealing plate layer (5) comprises a tetrafluoro plate.
5. Silicon carbide heat exchanger according to claim 1, characterised in that the first sealing tube plate (4) is fixedly connected to a flange arranged outside the shell (1) by means of bolts.
CN202122696513.9U 2021-11-05 2021-11-05 Silicon carbide heat exchanger Expired - Fee Related CN216668379U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122696513.9U CN216668379U (en) 2021-11-05 2021-11-05 Silicon carbide heat exchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122696513.9U CN216668379U (en) 2021-11-05 2021-11-05 Silicon carbide heat exchanger

Publications (1)

Publication Number Publication Date
CN216668379U true CN216668379U (en) 2022-06-03

Family

ID=81781296

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122696513.9U Expired - Fee Related CN216668379U (en) 2021-11-05 2021-11-05 Silicon carbide heat exchanger

Country Status (1)

Country Link
CN (1) CN216668379U (en)

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