CN216667983U - A high-efficiency heating boiler - Google Patents

A high-efficiency heating boiler Download PDF

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CN216667983U
CN216667983U CN202120526694.8U CN202120526694U CN216667983U CN 216667983 U CN216667983 U CN 216667983U CN 202120526694 U CN202120526694 U CN 202120526694U CN 216667983 U CN216667983 U CN 216667983U
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gas
air
heat exchange
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liquid
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高志男
高品佳
涂进进
赵岩
傅耀宇
曲学春
王之甫
李志勇
刘剑锋
魏了
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Beijing Gaoxin Weiye Technology Co ltd
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Abstract

本实用新型涉及一种高效加热锅炉,包括燃烧器、气气换热器和气液换热器;所述燃烧器,设有喷嘴、电热塞、燃烧器进气口、通气孔、螺旋通道、预混腔、炉膛、炉底;所述气气换热器设有排气进气腔、排气进气口、气气换热腔、高效气气换热单元、排气出气口、排气出气腔、废气通道、废气出气口、气气换热进气口、气气换热进气腔、气气换热出气口气气换热出气腔、排气溢流口;所述气液换热器设有进液口、气液换热腔、出液口;该锅炉可有效精确控制燃料和空气的比例;加热过程中火焰起燃迅速,且燃料能被完全燃烧。本实用新型提供的高效加热锅炉使用高效换热单元,可同时加热气体、液体两种介质;具有热效率高,升温快、排气污染少等特点。

Figure 202120526694

The utility model relates to a high-efficiency heating boiler, comprising a burner, a gas-gas heat exchanger and a gas-liquid heat exchanger; Mixing cavity, furnace hearth, and furnace bottom; the gas-air heat exchanger is provided with an exhaust air intake cavity, an exhaust air intake port, an air-air heat exchange cavity, a high-efficiency air-to-air heat exchange unit, an exhaust air outlet, and an exhaust air outlet. Cavity, waste gas passage, waste gas outlet, gas-to-air heat exchange inlet, gas-to-air heat exchange inlet cavity, gas-to-air heat exchange outlet, gas-to-air heat exchange outlet cavity, and exhaust overflow; the gas-liquid heat exchanger Equipped with a liquid inlet, a gas-liquid heat exchange chamber, and a liquid outlet; the boiler can effectively and accurately control the ratio of fuel and air; the flame ignites quickly during the heating process, and the fuel can be completely burned. The high-efficiency heating boiler provided by the utility model uses a high-efficiency heat exchange unit, which can heat two mediums of gas and liquid at the same time, and has the characteristics of high thermal efficiency, fast temperature rise, less exhaust pollution and the like.

Figure 202120526694

Description

一种高效加热锅炉A high-efficiency heating boiler

技术领域technical field

本实用新型属于加热锅炉技术领域,具体涉及一种高效加热锅炉。The utility model belongs to the technical field of heating boilers, in particular to a high-efficiency heating boiler.

背景技术Background technique

加热锅炉是将空气与燃料按适当比例混合进行燃烧,通过产生的热能来加热气体或的一种设备。加热锅炉型式很多,但现有锅炉产品的燃烧方式多是将燃料直接浸润在细密金属网格上,初始点火通过高热电阻丝引燃其表面燃油,局部燃烧后,火焰随进入的新鲜空气遍布周圈金属网,形成炉膛火焰。这种燃烧方式起燃缓慢,且混合不均匀,燃烧初期形成大量黑烟,燃料经济性较差。另外,现有加热锅炉往往只能加热一种介质,而且燃烧室与换热单元结构简单,换热效率低,介质升温慢。A heating boiler is a device that mixes air and fuel in an appropriate proportion for combustion, and heats gas or gas through the generated heat energy. There are many types of heating boilers, but the combustion method of the existing boiler products is to directly infiltrate the fuel on the fine metal grid, and the initial ignition is ignited by the high thermal resistance wire to ignite the surface fuel. After local combustion, the flame spreads around with the incoming fresh air. Circle the metal mesh to form a hearth flame. This kind of combustion method ignites slowly, and the mixing is uneven, a large amount of black smoke is formed in the early stage of combustion, and the fuel economy is poor. In addition, the existing heating boilers often only heat one medium, and the combustion chamber and the heat exchange unit have simple structures, low heat exchange efficiency, and slow heating of the medium.

实用新型内容Utility model content

本实用新型的目的在于提供一种高效加热锅炉,该锅炉可有效精确控制燃料和空气的比例;加热过程中火焰起燃迅速,且燃料能被完全燃烧。本实用新型提供的高效加热锅炉使用高效换热单元,可同时加热气体、液体两种介质;具有热效率高,升温快、排气污染少等特点。The purpose of the utility model is to provide a high-efficiency heating boiler, which can effectively and accurately control the ratio of fuel and air; during the heating process, the flame is ignited quickly, and the fuel can be completely burned. The high-efficiency heating boiler provided by the utility model uses a high-efficiency heat exchange unit, which can heat two mediums of gas and liquid at the same time, and has the characteristics of high thermal efficiency, fast temperature rise, less exhaust pollution and the like.

本实用新型提供的一种高效加热锅炉,包括燃烧器、气气换热器和气液换热器;The high-efficiency heating boiler provided by the utility model comprises a burner, a gas-gas heat exchanger and a gas-liquid heat exchanger;

所述燃烧器,设置有喷嘴、电热塞、燃烧器进气口、通气孔、螺旋通道、预混腔、炉膛、炉底;所述喷嘴连接外部油泵,用于喷出油雾;所述电热塞用于点燃油雾;所述燃烧器进气口连接外部燃烧风机,用于气体喷入;所述预混腔用于油雾和气体的混合;所述炉膛用于燃料的燃烧;The burner is provided with a nozzle, a glow plug, a burner air inlet, a vent hole, a spiral channel, a premixing cavity, a furnace chamber, and a furnace bottom; the nozzle is connected to an external oil pump for spraying oil mist; the electric heating The plug is used to ignite the fuel mist; the air inlet of the burner is connected to an external combustion fan for gas injection; the premixing chamber is used for the mixing of the oil mist and the gas; the furnace chamber is used for the combustion of the fuel;

其中,所述燃烧器进气口与通气孔的一端相连,另一端与螺旋通道相连;所述螺旋通道经通道连接所述预混腔;所述预混腔连接炉膛;所述炉膛连接炉底,所述炉底与气气换热器相通;Wherein, the air inlet of the burner is connected to one end of the ventilation hole, and the other end is connected to the spiral channel; the spiral channel is connected to the premixing chamber through the channel; the premixing chamber is connected to the furnace chamber; the furnace chamber is connected to the furnace bottom , the furnace bottom is communicated with the gas-gas heat exchanger;

其中,所述燃烧器中设有通气孔和螺旋通道;在实际应用中,新鲜空气经通气孔和螺旋通道能快速分散后进入预混腔,可是气体与油雾等到充分的混合。Wherein, the burner is provided with a vent hole and a spiral channel; in practical application, the fresh air can be quickly dispersed through the vent hole and the spiral channel and then enter the premixing chamber, but the gas and the oil mist are fully mixed.

所述气气换热器,设置有排气进气腔、排气进气口、气气换热腔、高效气气换热单元、排气出气口、排气出气腔、废气通道、废气出气口、气气换热进气口、气气换热进气腔、气气换热出气口、气气换热出气腔、排气溢流口;The gas-to-air heat exchanger is provided with an exhaust air intake cavity, an exhaust air intake port, an air-to-air heat exchange cavity, a high-efficiency air-to-air heat exchange unit, an exhaust air outlet, an exhaust air outlet cavity, an exhaust gas channel, and an exhaust gas outlet. Air port, air-to-air heat exchange air inlet, air-to-air heat exchange air inlet cavity, air-to-air heat exchange air outlet, air-to-air heat exchange air outlet cavity, exhaust overflow port;

其中,所述排气进气腔在气气换热器内壁上设有排气进气口,与气气换热腔相连;所述气气换热腔内设有高效气气换热单元;所述排气出气腔设有排气出气口,排气出气腔与高效气气换热单元内侧通道相连;所述排气出气腔另一端与废气通道相连,废气通道设有废气出气口;Wherein, the exhaust air inlet cavity is provided with an exhaust air inlet on the inner wall of the air-air heat exchanger, which is connected with the air-air heat exchange cavity; a high-efficiency air-to-air heat exchange unit is arranged in the air-air heat exchange cavity; The exhaust gas outlet cavity is provided with an exhaust gas outlet, and the exhaust gas outlet cavity is connected with the inner channel of the high-efficiency gas-air heat exchange unit; the other end of the exhaust gas outlet cavity is connected with an exhaust gas channel, and the exhaust gas channel is provided with an exhaust gas outlet;

所述气液换热器,设置有进液口、气液换热腔、出液口;The gas-liquid heat exchanger is provided with a liquid inlet, a gas-liquid heat exchange chamber, and a liquid outlet;

其中,所述进液口与外部液体循环泵相连,所述出液口与外部液体循环吸热装置通过管路连接;所述进液口和出液口分别通过通道与气液换热腔相通;所述气液换热腔包覆所述炉底的后半部。Wherein, the liquid inlet is connected with the external liquid circulation pump, and the liquid outlet is connected with the external liquid circulation heat absorption device through pipelines; the liquid inlet and the liquid outlet are respectively communicated with the gas-liquid heat exchange chamber through channels ; The gas-liquid heat exchange cavity covers the second half of the furnace bottom.

其中,所述气液换热腔包覆在炉膛后半部,接近炉底的位置;所述包覆的位置不超过炉高的2/3;并且,在包覆部分,两者有一定的间隙,用于排气排出。Wherein, the gas-liquid heat exchange chamber is covered in the second half of the furnace, close to the bottom of the furnace; the covering position does not exceed 2/3 of the furnace height; and, in the covering part, the two have a certain amount Clearance for exhaust discharge.

其中,所述通气孔优选为腰子形通气孔;可进一步增加通气量。Wherein, the ventilation holes are preferably waist-shaped ventilation holes; the ventilation volume can be further increased.

本实用新型进一步提出的,所述燃烧器中设置有稳焰盘,所述稳焰盘位于电热塞的后方,固定在炉膛内。The utility model further proposes that the burner is provided with a flame stabilization disk, and the flame stabilization disk is located behind the glow plug and fixed in the furnace chamber.

其中,所述燃烧器设有喷嘴、电热塞和稳焰盘;可进一步保证燃料的充分燃烧和稳定燃烧。Wherein, the burner is provided with a nozzle, a glow plug and a flame stabilization plate, which can further ensure sufficient and stable combustion of the fuel.

所述喷嘴与外部油管、油泵相连;所述电热塞与外部线束、控制器相连;所述燃烧器进气口与外部燃烧风机相连;在实际操作中,首先电热塞开始加入,外部油泵自油管吸入燃油并产生高压,通过喷嘴4前端细孔喷出油雾,油雾与高温的电热塞接触开始着火;燃烧器进气口相连的燃烧风机开始工作,通入空气;气体在通气孔和螺旋通道的分散下,与油雾在预混腔中形成油气混合气;然后再设置有稳焰盘的炉膛内稳定高效的燃烧。The nozzle is connected to the external oil pipe and the oil pump; the glow plug is connected to the external wiring harness and the controller; the air inlet of the burner is connected to the external combustion fan; The fuel is sucked in and high pressure is generated, and the oil mist is sprayed through the fine holes at the front end of the nozzle 4. The oil mist contacts the high-temperature glow plug and starts to catch fire; the combustion fan connected to the air inlet of the burner starts to work, and air is introduced; Under the dispersion of the channel, an oil-gas mixture is formed with the oil mist in the premixing chamber; and then the furnace chamber with the flame stabilization plate is set up for stable and efficient combustion.

本实用新型提供的一种高效加热锅炉采用电热塞点燃高压喷射燃油、通气孔和螺旋通道进气进行助燃的方式,火焰起燃迅速,且燃烧完全。具有翅片的炉炉底向具有螺旋翅片的气液换热腔传热快,效率高。The high-efficiency heating boiler provided by the utility model adopts the way of igniting the high-pressure injection fuel oil, the vent hole and the air intake of the spiral channel to support the combustion by the glow plug. The furnace bottom with fins transfers heat quickly to the gas-liquid heat exchange cavity with spiral fins and has high efficiency.

本实用新型进一步提出的,所述炉底的内腔设有翅片,翅片和炉膛外壁形成高温排气通道;The utility model further proposes that the inner cavity of the furnace bottom is provided with fins, and the fins and the outer wall of the furnace hearth form a high-temperature exhaust channel;

优选的,所述翅片周向铸造成型或焊接在所述炉底内壁上。Preferably, the fins are circumferentially cast or welded on the inner wall of the furnace bottom.

本实用新型进一步提出的,所述气液换热腔的内壁设有螺旋翅片。所述螺旋翅片与气液换热器内壁及炉底外壁形成螺旋状气液换热腔,液体由进液口进入进液通道,经气液换热腔多次螺旋绕行后进入出液通道,再由出液口流出。The utility model further proposes that the inner wall of the gas-liquid heat exchange cavity is provided with spiral fins. The spiral fins form a spiral gas-liquid heat exchange cavity with the inner wall of the gas-liquid heat exchanger and the outer wall of the furnace bottom. The liquid enters the liquid inlet channel from the liquid inlet, and then enters the liquid outlet after spiralling around the gas-liquid heat exchange cavity for many times. channel, and then flow out from the liquid outlet.

本实用新型进一步提出的,所述高效气气换热单元为折叠成等腰三角形的折叠状圆柱结构。所述高效气气换热单元,折叠形成内侧通道和外侧通道的热交换区呈等腰三角形,等腰三角形的两侧壁为热交换边界;所述内侧通道与高温排气相通,外侧通道与换热气体相通。The utility model further proposes that the high-efficiency gas-air heat exchange unit is a folded cylindrical structure folded into an isosceles triangle. The high-efficiency gas-gas heat exchange unit is folded to form the heat exchange area of the inner channel and the outer channel, which is an isosceles triangle, and the two side walls of the isosceles triangle are heat exchange boundaries; the inner channel is communicated with high-temperature exhaust gas, and the outer channel is connected to The heat exchange gas is communicated.

优选的,所述高效气气换热单元设有内侧通道和外侧通道,内侧通道与高温排气相通,外侧通道与换热气体相通。Preferably, the high-efficiency gas-gas heat exchange unit is provided with an inner channel and an outer channel, the inner channel communicates with the high-temperature exhaust gas, and the outer channel communicates with the heat exchange gas.

其中,所述高效气气换热单元由耐高温、耐腐蚀板材折叠制作而成。Wherein, the high-efficiency gas-gas heat exchange unit is made by folding high-temperature and corrosion-resistant plates.

本实用新型所述的气气换热器中,采用高效气气换热单元,由耐高温、耐腐蚀板材折叠制作,可以折叠出更多翅片,大大增加换热面积。折叠形成内侧通道和外侧通道的热交换区呈等腰三角形,等腰三角形的两侧壁为热交换边界,高温排气和换热气体直接通过壁面进行换热,换热效率高。In the gas-air heat exchanger of the utility model, a high-efficiency gas-air heat exchange unit is adopted, which is made of high temperature-resistant and corrosion-resistant plates, and more fins can be folded to greatly increase the heat exchange area. The heat exchange area folded to form the inner channel and the outer channel is an isosceles triangle, and the two side walls of the isosceles triangle are heat exchange boundaries.

本实用新型进一步提出的,所述气气换热器上还设置有支撑板,用于固定高效气气换热单元。The utility model further proposes that the gas-gas heat exchanger is also provided with a support plate for fixing the high-efficiency gas-gas heat exchange unit.

其中,所述支撑板的结构和所述高效气气换热单元的等腰三角形折叠的形状完全吻合。Wherein, the structure of the support plate is completely consistent with the isosceles triangle folded shape of the high-efficiency gas-gas heat exchange unit.

本实用新型进一步提出的,所述排气进气腔和排气出气腔之间设有隔板。高温排气必须先进入排气进气腔,经由高效气气换热单元的内侧通道进入排气出气腔。The utility model further proposes that a partition plate is arranged between the exhaust gas inlet cavity and the exhaust gas outlet cavity. The high-temperature exhaust gas must first enter the exhaust gas inlet cavity, and then enter the exhaust gas outlet cavity through the inner channel of the high-efficiency gas-air heat exchange unit.

本实用新型进一步提出的,气气换热进气口与排气进气口位于气气换热器的两端。The utility model further proposes that the air-to-air heat exchange air inlet and the exhaust air inlet are located at both ends of the air-to-air heat exchanger.

所述的气气换热器中,排气进气腔和排气出气腔之间设有隔板,高温排气必须先进入排气进气腔,经由高效气气换热单元的内侧通道进入排气出气腔,增加高温排气的行程。而且气气换热进气口与排气进气口位于气气换热器的两端,换热气体和高温相向流动,充分进行换热,提高换热效率。In the gas-air heat exchanger, a partition plate is arranged between the exhaust gas inlet cavity and the exhaust gas outlet cavity, and the high-temperature exhaust gas must first enter the exhaust gas inlet cavity and enter through the inner channel of the high-efficiency gas-gas heat exchange unit. Exhaust out of the air cavity, increase the stroke of high temperature exhaust. Moreover, the air-to-air heat exchange inlet and the exhaust air inlet are located at both ends of the air-to-air heat exchanger.

本实用新型所述的气液换热器中,设有螺旋翅片,螺旋翅片与气液换热器内壁及炉底外壁形成螺旋状气液换热腔,液体由进液口进入进液通道,经气液换热腔多次螺旋绕行后进入出液通道,再由出液口流出。液体流向与高温排气流向方向相反,而且换热线程长,效率高。The gas-liquid heat exchanger of the utility model is provided with spiral fins, and the spiral fins form a spiral gas-liquid heat exchange cavity with the inner wall of the gas-liquid heat exchanger and the outer wall of the furnace bottom, and the liquid enters the liquid inlet through the liquid inlet. The gas-liquid heat exchange chamber enters the liquid outlet channel after multiple spiral detours, and then flows out from the liquid outlet. The liquid flow direction is opposite to the high temperature exhaust gas flow direction, and the heat exchange thread is long and the efficiency is high.

附图说明Description of drawings

图1为本实用新型所提供的高效加热锅炉的结构示意图;Fig. 1 is the structural representation of the high-efficiency heating boiler provided by the utility model;

图2为本实用新型所提供的高效加热锅炉的剖视面1的结构示意图;Fig. 2 is the structural schematic diagram of the sectional plane 1 of the high-efficiency heating boiler provided by the utility model;

图3为本实用新型所提供的高效加热锅炉的剖视面2的结构示意图;3 is a schematic structural diagram of the cross-sectional surface 2 of the high-efficiency heating boiler provided by the utility model;

图4为本实用新型所提供的通气孔的结构示意图;4 is a schematic structural diagram of a ventilation hole provided by the utility model;

图5是本实用新型所提供的螺旋通道的结构示意图;Fig. 5 is the structural representation of the spiral channel provided by the present utility model;

图6是本实用新型所提供的稳焰盘的结构示意图;Fig. 6 is the structural representation of the flame stabilization disk provided by the present utility model;

图7是本实用新型所提供的炉底的结构示意图;Fig. 7 is the structural representation of the furnace bottom provided by the utility model;

图8是本实用新型所提供的高效气气换热单元的结构示意图;8 is a schematic structural diagram of a high-efficiency gas-air heat exchange unit provided by the present invention;

图9是本实用新型所提供的气液换热腔的结构示意图;9 is a schematic structural diagram of a gas-liquid heat exchange chamber provided by the present invention;

图10是本实用新型的支撑板结构图;Figure 10 is a structural diagram of a support plate of the present invention;

图中:1、燃烧器;2、气气换热器;3、气液换热器;4、喷嘴;5、电热塞;6、燃烧器进气口;7、通气孔;8、螺旋通道;9、燃烧器进气通道;10、预混腔;11、稳焰盘;12、炉膛;13、炉底;14、翅片;15、高温排气通道;16、高温排气孔;17、隔板;18、排气进气腔;19、气气换热器内壁;20、排气进气口;21、气气换热腔;22、高效气气换热单元;23、内侧通道;24、外侧通道;25、排气出气口;26、排气出气腔;27、废气通道;28、废气出气口;29、支撑板;30、气气换热器端板;31、排气溢流通道;32、排气溢流口;33、气气换热进气口;34、气气换热进气腔;35、气气换热出气腔;36、气气换热出气口;37、进液口;38、进液通道;39、进液孔;40、螺旋翅片;41、气液换热腔;42、出液孔;43、出液通道;44、出液口;45、气气换热器外壁。In the figure: 1. Burner; 2. Gas-gas heat exchanger; 3. Gas-liquid heat exchanger; 4. Nozzle; 5. Glow plug; 6. Burner air inlet; 7. Ventilation hole; 8. Spiral channel ;9. Intake passage of burner; 10. Premixing chamber; 11. Flame stabilization plate; 12. Furnace; 13. Bottom of furnace; 14. Fins; 15. High temperature exhaust passage; , partition; 18, exhaust air inlet cavity; 19, gas-air heat exchanger inner wall; 20, exhaust air inlet; 21, gas-air heat exchange cavity; 22, high-efficiency gas-air heat exchange unit; 23, inner channel ;24, Outer channel; 25, Exhaust air outlet; 26, Exhaust air outlet; 27, Exhaust passage; 28, Exhaust air outlet; 29, Support plate; 30, End plate of air-to-air heat exchanger; 31, Exhaust Overflow channel; 32. Exhaust overflow port; 33. Air-to-air heat exchange air inlet; 34. Air-to-air heat exchange air inlet cavity; 35. Air-to-air heat exchange air outlet; 36. Air-to-air heat exchange air outlet; 37, liquid inlet; 38, liquid inlet channel; 39, liquid inlet hole; 40, spiral fin; 41, gas-liquid heat exchange chamber; 42, liquid outlet hole; 43, liquid outlet channel; 44, liquid outlet; 45. Outer wall of air-to-air heat exchanger.

具体实施方式Detailed ways

以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型保护范围的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal" , "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, rather than indicating or It is implied that the indicated device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation on the protection scope of the present invention.

实施例Example

一种高效加热锅炉,主要由燃烧器1、气气换热器2和气液换热器3组成,如图1~3所示;A high-efficiency heating boiler is mainly composed of a burner 1, a gas-gas heat exchanger 2 and a gas-liquid heat exchanger 3, as shown in Figures 1-3;

燃烧器1设有喷嘴4、电热塞5、燃烧器进气口6、通气孔7、螺旋通道8、预混腔10、稳焰盘11、炉膛12、炉底13;The burner 1 is provided with a nozzle 4, a glow plug 5, a burner air inlet 6, a vent hole 7, a spiral channel 8, a premixing cavity 10, a flame stabilization plate 11, a furnace chamber 12, and a furnace bottom 13;

其中,所述通气孔为腰子形通气孔;Wherein, the vent hole is a waist-shaped vent hole;

气气换热器2设有排气进气腔18、排气进气口20、气气换热腔21、高效气气换热单元22、排气出气口25、排气出气腔26、废气通道27、废气出气口28、气气换热进气口33、气气换热进气腔34、气气换热出气口36、气气换热出气腔35、排气溢流口32、支撑板29。The air-to-air heat exchanger 2 is provided with an exhaust air intake chamber 18, an exhaust air intake port 20, an air-to-air heat exchange chamber 21, a high-efficiency air-to-air heat exchange unit 22, an exhaust air outlet 25, an exhaust air outlet chamber 26, and waste gas. Channel 27, exhaust gas outlet 28, air-to-air heat exchange inlet 33, air-to-air heat exchange inlet cavity 34, air-to-air heat exchange air outlet 36, air-to-air heat exchange air outlet cavity 35, exhaust overflow port 32, support plate 29.

气液换热器3设有进液口37、进液通道38、螺旋翅片40、气液换热腔41、出液通道43、出液口44。所述喷嘴4与外部油管、油泵相连;所述电热塞5与外部线束、控制器相连;所述燃烧器进气口6与外部燃烧风机相连;所述通气孔7一端与燃烧器进气口6相连,一端与螺旋通道8相连;所述螺旋通道8与预混腔10经燃烧器进气通道9相通。所属预混腔10与炉膛12相连;所述稳焰盘11位于电热塞5的后方,固定在炉膛12内;所述炉膛12与炉底13相接,炉底13与排气进气腔18相通;所述排气进气腔18在气气换热器内壁19上设有排气进气口20,与气气换热腔21相连;所述气气换热腔21内设有高效气气换热单元22;所述高效气气换热单元22设有内侧通道23和外侧通道24,内侧通道23与高温排气相通,外侧通道24与换热气体相通;所述排气出气腔26设有排气出气口25,排气出气腔26与高效气气换热单元22内侧通道23相连;所述排气出气腔26另一端与废气通道27相连,废气通道27设有废气出气口28;所述气气换热进气口33一端与外部换热风机相连,一端与气气换热进气腔34相连;所述气气换热器出气口36一端与外部气体循环吸热装置通过管路连接,一端与气气换热出气腔35相连;所述排气溢流口32位于气气换热器2两端;所述支撑板29(如图10所示)用于固定高效气气换热单元22;所述进液口37与外部管路、循环泵相连;所述进液通道38一端与进液口37相连,另一端与气液换热腔41相通;所述气液换热腔41内设有螺旋翅片40(如图9所示);所述出液通道43一端与气液换热腔41相连接,一端与出液口44相连接;所述出液口44与外部液体循环吸热装置通过管路连接;The gas-liquid heat exchanger 3 is provided with a liquid inlet 37 , a liquid inlet channel 38 , a spiral fin 40 , a gas-liquid heat exchange cavity 41 , a liquid outlet channel 43 , and a liquid outlet 44 . The nozzle 4 is connected with an external oil pipe and an oil pump; the glow plug 5 is connected with an external wiring harness and a controller; the burner air inlet 6 is connected with an external combustion fan; one end of the vent hole 7 is connected with the burner air inlet 6 is connected, and one end is connected with the helical channel 8; The associated premixing chamber 10 is connected with the furnace chamber 12; the flame stabilization plate 11 is located behind the glow plug 5 and is fixed in the furnace chamber 12; the furnace chamber 12 is connected with the furnace bottom 13, and the furnace bottom 13 is connected with the exhaust gas inlet chamber 18 The exhaust air inlet chamber 18 is provided with an exhaust air inlet 20 on the inner wall 19 of the air-air heat exchanger, which is connected with the air-air heat exchange chamber 21; the air-air heat exchange chamber 21 is provided with a high-efficiency gas Air heat exchange unit 22; the high-efficiency air-to-air heat exchange unit 22 is provided with an inner channel 23 and an outer channel 24, the inner channel 23 communicates with the high-temperature exhaust gas, and the outer channel 24 communicates with the heat exchange gas; the exhaust gas outlet cavity 26 An exhaust gas outlet 25 is provided, and the exhaust gas outlet cavity 26 is connected with the inner channel 23 of the high-efficiency gas-air heat exchange unit 22; the other end of the exhaust gas outlet cavity 26 is connected with the exhaust gas channel 27, and the exhaust gas channel 27 is provided with an exhaust gas outlet 28 One end of the air-to-air heat exchange air inlet 33 is connected to the external heat exchange fan, and one end is connected to the air-to-air heat exchange air inlet cavity 34; The pipeline is connected, and one end is connected to the air-gas heat exchange outlet cavity 35; the exhaust overflow ports 32 are located at both ends of the air-air heat exchanger 2; the support plate 29 (as shown in Figure 10) is used to fix the high-efficiency gas The gas heat exchange unit 22; the liquid inlet 37 is connected with an external pipeline and a circulating pump; one end of the liquid inlet channel 38 is connected with the liquid inlet 37, and the other end is communicated with the gas-liquid heat exchange chamber 41; the gas-liquid The heat exchange cavity 41 is provided with a spiral fin 40 (as shown in FIG. 9 ); one end of the liquid outlet channel 43 is connected with the gas-liquid heat exchange cavity 41, and the other end is connected with the liquid outlet 44; the liquid outlet 44 is connected with the external liquid circulation heat absorption device through a pipeline;

在本实用新型中:所述燃烧器1设有腰子形通气孔(如图4所示),和螺旋通道8(如图5所示)、新鲜空气经腰子形通气孔和螺旋通道8分散后进入预混腔10。In the present utility model: the burner 1 is provided with a waist-shaped ventilation hole (as shown in Figure 4), and a spiral channel 8 (as shown in Figure 5), after the fresh air is dispersed through the waist-shaped ventilation hole and the spiral channel 8 into the premix chamber 10 .

在本实用新型中:所述炉底13内腔设有翅片14,翅片14和炉膛12外壁形成高温排气通道15;所述翅片14周向铸造成型或焊接在所述炉底13内壁上。In the utility model: the inner cavity of the furnace bottom 13 is provided with fins 14, and the fins 14 and the outer wall of the furnace hearth 12 form a high-temperature exhaust channel 15; the fins 14 are circumferentially cast or welded on the furnace bottom 13. on the inner wall.

在本实用新型中:所述高效气气换热单元22由耐高温、耐腐蚀板材折叠制作。In the present invention, the high-efficiency gas-air heat exchange unit 22 is made of high-temperature-resistant and corrosion-resistant plates by folding.

在本实用新型中:所述高效气气换热单元22,折叠形成内侧通道23和外侧通道24的热交换区呈等腰三角形,等腰三角形的两侧壁为热交换边界;所述内侧通道23与高温排气相通,外侧通道24与换热气体相通,如图8所示。In the present invention: the high-efficiency gas-air heat exchange unit 22, the heat exchange area folded to form the inner channel 23 and the outer channel 24 is an isosceles triangle, and the two side walls of the isosceles triangle are heat exchange boundaries; the inner channel 23 communicates with the high temperature exhaust gas, and the outer channel 24 communicates with the heat exchange gas, as shown in FIG. 8 .

在本实用新型中:所述排气进气腔18和排气出气腔26之间设有隔板17,高温排气必须先进入排气进气腔18,经排气进气口20、由高效气气换热单元22的内侧通道23通过排气出气口25进入排气出气腔26。In the present utility model: a partition 17 is arranged between the exhaust gas inlet cavity 18 and the exhaust gas outlet cavity 26, and the high temperature exhaust gas must first enter the exhaust gas inlet cavity 18, and then pass through the exhaust gas inlet port 20 and the The inner channel 23 of the high-efficiency gas-to-air heat exchange unit 22 enters the exhaust gas outlet cavity 26 through the exhaust gas outlet port 25 .

在本实用新型中:气气换热进气口33与排气进气口20位于气气换热器2的两端。In the present invention, the air-to-air heat exchange inlet 33 and the exhaust air inlet 20 are located at both ends of the air-to-air heat exchanger 2 .

在本实用新型中:所述气液换热器3内设有螺旋翅片40;所述螺旋翅片40与气液换热器3内壁及炉底13外壁形成螺旋状气液换热腔41,液体由进液口37进入进液通道38,通过进液孔39经气液换热腔41多次螺旋绕行后由出液孔42进入出液通道43,再由出液口44流出。In the present utility model: the gas-liquid heat exchanger 3 is provided with a spiral fin 40; the spiral fin 40 forms a spiral gas-liquid heat exchange cavity 41 with the inner wall of the gas-liquid heat exchanger 3 and the outer wall of the furnace bottom 13 The liquid enters the liquid inlet channel 38 from the liquid inlet 37 , passes through the liquid inlet hole 39 through the gas-liquid heat exchange chamber 41 for several times, and then enters the liquid outlet channel 43 from the liquid outlet hole 42 , and then flows out from the liquid outlet 44 .

本实用新型提供的一种高效加热锅炉的工作原理为:高效加热锅炉工作时,系统在外部控制器的控制下,首先电热塞5开始加热,外部油泵自油管吸入燃油并产生高压,通过喷嘴4前端细孔喷出油雾,油雾与高温的电热塞5接触开始着火。The working principle of the high-efficiency heating boiler provided by the utility model is as follows: when the high-efficiency heating boiler is working, under the control of an external controller, the system firstly starts to heat the glow plug 5, and the external oil pump sucks fuel oil from the oil pipe and generates high pressure, and passes through the nozzle 4. An oil mist is sprayed out from the pores at the front end, and the oil mist contacts the glow plug 5 at a high temperature and starts to ignite.

同时,与燃烧器进气口6相连的燃烧风机启动经腰子形通气孔、螺旋通道8、燃烧器进气通道9向预混腔10送入均匀空气,与油雾形成油气混合气,在稳焰盘11(如图6所示)旋流通道47和直流通道48的作用下,开始在炉膛12内稳定燃烧。燃烧产生的高温排气经炉膛12进入炉底13,开始通过气液换热器3进行换热。At the same time, the combustion fan connected to the burner air inlet 6 starts to send uniform air to the premixing chamber 10 through the kidney-shaped vent hole, the spiral passage 8 and the burner air inlet passage 9, and forms an oil-gas mixture with the oil mist. Under the action of the swirl channel 47 and the straight channel 48 of the flame plate 11 (shown in FIG. 6 ), stable combustion in the furnace 12 begins. The high-temperature exhaust gas generated by the combustion enters the furnace bottom 13 through the furnace chamber 12 and begins to exchange heat through the gas-liquid heat exchanger 3 .

外部循环液体由进液口37经进液通道38通过进液孔39进入由螺旋翅片40与气液换热器3内壁及炉底13外壁形成螺旋状气液换热腔41。气液换热腔41内的液体和炉底13内由翅片14和炉膛12外壁形成高温排气通道15里的高温气体进行换热(如图7所示)。换热后的液体由出液孔42经出液通道43通过出液口进入外部液体循环吸热装置,完成气液换热。液体的螺旋流向与高温排气流向方向相反,而且换热线程长,因此换热效率高。The external circulating liquid enters from the liquid inlet 37 through the liquid inlet channel 38 through the liquid inlet hole 39 into the spiral gas-liquid heat exchange cavity 41 formed by the spiral fins 40 and the inner wall of the gas-liquid heat exchanger 3 and the outer wall of the furnace bottom 13 . The liquid in the gas-liquid heat exchange chamber 41 exchanges heat with the high-temperature gas in the high-temperature exhaust channel 15 formed by the fins 14 and the outer wall of the furnace 12 in the furnace bottom 13 (as shown in FIG. 7 ). The liquid after heat exchange enters the external liquid circulation heat absorption device from the liquid outlet hole 42 through the liquid outlet channel 43 through the liquid outlet port to complete the gas-liquid heat exchange. The spiral flow direction of the liquid is opposite to the high temperature exhaust gas flow direction, and the heat exchange thread is long, so the heat exchange efficiency is high.

经过气液换热后的高温排气通过隔板17上的高温排气孔16进入排气进气腔18。隔板17把排气进气腔18和排气出气腔26隔开,排气必须由排气进气腔18内的排气经气气换热器内壁19上的排气进气口20,进入气气换热腔21,进行气气换热。换热气体经由外部换热风机通过气气换热进气口33进入气气换热进气腔34。气气换热进气腔34内的气体进入由高效气气换热单元22和气气换热器外壁45外侧通道24和由高效气气换热单元22(如图8所示)和气气换热器内壁19形成的内侧通道23内的高温排气进行换热。外侧通道24里经过换热升温后气体由外侧通道24进入气气换热出气腔35,由气气换热出气口36进入外部气体循环吸热装置,完成换热。内侧通道23内的高温排气经过换热后温度降低,由排气出气口25进入排气出气腔26,再由废气通道27通过废气出气口28排出机外。The high-temperature exhaust gas after gas-liquid heat exchange enters the exhaust gas intake cavity 18 through the high-temperature exhaust hole 16 on the partition plate 17 . The partition plate 17 separates the exhaust gas inlet cavity 18 and the exhaust gas outlet cavity 26, and the exhaust gas must pass the exhaust gas in the exhaust gas inlet cavity 18 through the exhaust gas inlet 20 on the inner wall 19 of the gas-air heat exchanger, Enter the gas-air heat exchange chamber 21 to conduct gas-to-air heat exchange. The heat exchange gas enters the air-to-air heat exchange air inlet cavity 34 through the air-to-air heat exchange air inlet 33 via the external heat exchange fan. Air-to-air heat exchange The gas in the air inlet cavity 34 enters the outer channel 24 by the high-efficiency air-to-air heat exchange unit 22 and the outer wall 45 of the air-to-air heat exchanger, and the high-efficiency air-to-air heat exchange unit 22 (shown in FIG. 8 ) and the air-to-air heat exchange The high-temperature exhaust gas in the inner channel 23 formed by the inner wall 19 of the device conducts heat exchange. After heat exchange and heating in the outer channel 24, the gas enters the air-gas heat exchange outlet cavity 35 from the outer channel 24, and enters the external air circulation heat absorption device through the air-gas heat exchange outlet 36 to complete the heat exchange. The high-temperature exhaust gas in the inner passage 23 decreases in temperature after heat exchange, enters the exhaust gas outlet cavity 26 through the exhaust gas outlet 25 , and is discharged out of the machine through the exhaust gas outlet 28 through the exhaust gas passage 27 .

为进一步隔离可能因锅炉高强度振动受损引起的气气换热器2两端面与高效气气换热单元22两端钎焊开裂导致的高温排气窜入换热气体,气气换热两端设计有排气溢流通道31和排气溢流口32,因开裂溢出的高温排气经由溢流通道31和排气溢流口32排出机外。高温排气经由折叠形成的高效气气换热单元22与换热气体进行换热,换热面积大,同时气气换热进气口33与排气进气口20位于气气换热器2的两端,换热气体和高温排气相向流动,充分进行换热,提高了换热效率。In order to further isolate the high temperature exhaust gas caused by brazing cracks between the two ends of the gas-air heat exchanger 2 and the two ends of the high-efficiency gas-gas heat exchange unit 22 that may be caused by high-intensity vibration damage of the boiler The end is designed with an exhaust overflow channel 31 and an exhaust overflow port 32, and the high-temperature exhaust gas overflowing due to cracking is discharged out of the machine through the overflow channel 31 and the exhaust overflow port 32. The high-temperature exhaust gas exchanges heat with the heat exchange gas through the high-efficiency gas-air heat exchange unit 22 formed by folding, and the heat exchange area is large. At both ends of the heat exchange gas and the high temperature exhaust gas flow in opposite directions, the heat exchange is fully carried out and the heat exchange efficiency is improved.

综上所述一种高效加热锅炉,具有气气、气液换热功能,同时有换热面积大、换热行程长、换热效率高、结构合理的特点。In summary, a high-efficiency heating boiler has the functions of gas-gas and gas-liquid heat exchange, and has the characteristics of large heat exchange area, long heat exchange stroke, high heat exchange efficiency and reasonable structure.

虽然,上文中已经用一般性说明、具体实施方式及试验,对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。Although, the present utility model has been described in detail above with general description, specific embodiments and tests, but on the basis of the present utility model, some modifications or improvements can be made to it, which is very important to those skilled in the art. Obvious. Therefore, these modifications or improvements made on the basis of not departing from the spirit of the present invention belong to the scope of protection of the present invention.

Claims (11)

1.一种高效加热锅炉,其特征在于,包括燃烧器(1)、气气换热器(2)和气液换热器(3);1. A high-efficiency heating boiler, characterized in that, comprising a burner (1), a gas-gas heat exchanger (2) and a gas-liquid heat exchanger (3); 所述燃烧器(1),设置有喷嘴(4)、电热塞(5)、燃烧器进气口(6)、通气孔(7)、螺旋通道(8)、预混腔(10)、炉膛(12)、炉底(13);所述喷嘴(4)连接外部油泵,用于喷出油雾;所述电热塞(5)用于点燃油雾;所述燃烧器进气口(6)连接外部燃烧风机,用于气体喷入;所述预混腔(10)用于油雾和气体的混合;所述炉膛(12)用于燃料的燃烧;The burner (1) is provided with a nozzle (4), a glow plug (5), a burner air inlet (6), a ventilation hole (7), a spiral channel (8), a premixing cavity (10), a furnace chamber (12), the furnace bottom (13); the nozzle (4) is connected to an external oil pump for spraying oil mist; the glow plug (5) is used for igniting the oil mist; the burner air inlet (6) An external combustion fan is connected for gas injection; the premixing chamber (10) is used for mixing oil mist and gas; the furnace chamber (12) is used for fuel combustion; 其中,所述燃烧器进气口(6)与通气孔(7)的一端相连,另一端与螺旋通道(8)相连;所述螺旋通道(8)经通道连接所述预混腔(10);所述预混腔(10)连接炉膛(12);所述炉膛(12)连接炉底(13),所述炉底(13)与气气换热器(2)相通;Wherein, the burner air inlet (6) is connected to one end of the ventilation hole (7), and the other end is connected to the spiral channel (8); the spiral channel (8) is connected to the premixing chamber (10) through the channel ; The premixing cavity (10) is connected to the furnace chamber (12); the furnace chamber (12) is connected to the furnace bottom (13), and the furnace bottom (13) is communicated with the gas-gas heat exchanger (2); 所述气气换热器(2),设置有排气进气腔(18)、排气进气口(20)、气气换热腔(21)、高效气气换热单元(22)、排气出气口(25)、排气出气腔(26)、废气通道(27)、废气出气口(28)、气气换热进气口(33)、气气换热进气腔(34)、气气换热出气口(36)、气气换热出气腔(35)、排气溢流口(32);The gas-to-air heat exchanger (2) is provided with an exhaust air intake cavity (18), an exhaust air intake port (20), an air-to-air heat exchange cavity (21), a high-efficiency air-to-air heat exchange unit (22), Exhaust air outlet (25), exhaust air outlet cavity (26), exhaust gas passage (27), exhaust gas outlet (28), air-to-air heat exchange air inlet (33), air-to-air heat exchange air intake cavity (34) , an air-to-air heat exchange air outlet (36), an air-to-air heat exchange air outlet cavity (35), and an exhaust overflow port (32); 其中,所述排气进气腔(18)在气气换热器内壁(19)上设有排气进气口(20),与气气换热腔(21)相连;所述气气换热腔(21)内设有高效气气换热单元(22);所述排气出气腔(26)设有排气出气口(25),排气出气腔(26)与高效气气换热单元(22)内侧通道(23)相连;所述排气出气腔(26)另一端与废气通道(27)相连,废气通道(27)设有废气出气口(28);Wherein, the exhaust air inlet chamber (18) is provided with an exhaust air inlet (20) on the inner wall (19) of the air-air heat exchanger, which is connected with the air-air heat exchange chamber (21); A high-efficiency gas-air heat exchange unit (22) is arranged in the thermal cavity (21); the exhaust gas outlet cavity (26) is provided with an exhaust gas outlet (25), and the exhaust gas-outlet cavity (26) exchanges heat with the high-efficiency gas and gas The inner channel (23) of the unit (22) is connected; the other end of the exhaust gas outlet cavity (26) is connected with the exhaust gas channel (27), and the exhaust gas channel (27) is provided with an exhaust gas outlet (28); 所述气液换热器(3),设置有进液口(37)、气液换热腔(41)、出液口(44);The gas-liquid heat exchanger (3) is provided with a liquid inlet (37), a gas-liquid heat exchange chamber (41), and a liquid outlet (44); 其中,所述进液口(37)与外部液体循环泵相连,所述出液口(44) 与外部液体循环吸热装置通过管路连接;所述进液口(37)和出液口(44)分别通过通道与气液换热腔(41)相通;所述气液换热腔(41)包覆所述炉底(13)的后半部。Wherein, the liquid inlet (37) is connected with the external liquid circulation pump, and the liquid outlet (44) is connected with the external liquid circulation heat absorption device through pipelines; the liquid inlet (37) and the liquid outlet ( 44) respectively communicate with the gas-liquid heat exchange chamber (41) through a channel; the gas-liquid heat exchange chamber (41) covers the second half of the furnace bottom (13). 2.根据权利要求1所述的高效加热锅炉,其特征在于,所述燃烧器(1)中设置有稳焰盘(11),所述稳焰盘(11)位于电热塞(5)的后方,固定在炉膛(12)内。2. The high-efficiency heating boiler according to claim 1, wherein the burner (1) is provided with a flame stabilization disk (11), and the flame stabilization disk (11) is located behind the glow plug (5) , which is fixed in the furnace (12). 3.根据权利要求1或2所述的高效加热锅炉,其特征在于,所述炉底(13)的内腔设有翅片(14),翅片(14)和炉膛(12)外壁形成高温排气通道(15)。3. The high-efficiency heating boiler according to claim 1 or 2, wherein the inner cavity of the furnace bottom (13) is provided with fins (14), and the fins (14) and the outer wall of the furnace (12) form a high temperature Exhaust passage (15). 4.根据权利要求3所述的高效加热锅炉,其特征在于,所述翅片(14)周向铸造成型或焊接在所述炉底(13)内壁上。4. The high-efficiency heating boiler according to claim 3, wherein the fins (14) are circumferentially cast or welded on the inner wall of the furnace bottom (13). 5.根据权利要求1或2所述的高效加热锅炉,其特征在于,所述气液换热腔(41)的内壁设有螺旋翅片(40)。5. The high-efficiency heating boiler according to claim 1 or 2, wherein the inner wall of the gas-liquid heat exchange chamber (41) is provided with helical fins (40). 6.根据权利要求1或2所述的高效加热锅炉,其特征在于,所述高效气气换热单元(22)为折叠成等腰三角形的折叠状圆柱结构。6. The high-efficiency heating boiler according to claim 1 or 2, wherein the high-efficiency gas-gas heat exchange unit (22) is a folded cylindrical structure folded into an isosceles triangle. 7.根据权利要求6所述的高效加热锅炉,其特征在于,所述高效气气换热单元(22)设有内侧通道(23)和外侧通道(24),内侧通道(23)与高温排气相通,外侧通道(24)与换热气体相通。7. The high-efficiency heating boiler according to claim 6, wherein the high-efficiency gas-gas heat exchange unit (22) is provided with an inner channel (23) and an outer channel (24), and the inner channel (23) is connected to the high-temperature exhaust The gas is in communication, and the outer channel (24) is in communication with the heat exchange gas. 8.根据权利要求1、6或7所述的高效加热锅炉,其特征在于,所述高效气气换热单元(22)由耐高温、耐腐蚀板材折叠制作而成。8. The high-efficiency heating boiler according to claim 1, 6 or 7, characterized in that, the high-efficiency gas-gas heat exchange unit (22) is made by folding a high-temperature-resistant and corrosion-resistant plate. 9.根据权利要求1或2所述的高效加热锅炉,其特征在于,所述气气换热器(2)上还设置有支撑板(29),用于固定高效气气换热单元(22)。9. The high-efficiency heating boiler according to claim 1 or 2, wherein a support plate (29) is further provided on the gas-gas heat exchanger (2) for fixing the high-efficiency gas-gas heat exchange unit (22). ). 10.根据权利要求1或2所述的高效加热锅炉,其特征在于,所述排气进气腔(18)和排气出气腔(26)之间设有隔板(17)。10. The high-efficiency heating boiler according to claim 1 or 2, wherein a partition plate (17) is provided between the exhaust gas inlet cavity (18) and the exhaust gas outlet cavity (26). 11.根据权利要求1或2所述的高效加热锅炉,其特征在于,气气换热进气口(33)与排气进气口(20)位于气气换热器(2)的两端。11. The high-efficiency heating boiler according to claim 1 or 2, wherein the air-to-air heat exchange inlet (33) and the exhaust air inlet (20) are located at both ends of the air-to-air heat exchanger (2) .
CN202120526694.8U 2021-03-14 2021-03-14 A high-efficiency heating boiler Withdrawn - After Issue CN216667983U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112984800A (en) * 2021-03-14 2021-06-18 北京高鑫伟业科技有限公司 High-efficient heating boiler

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112984800A (en) * 2021-03-14 2021-06-18 北京高鑫伟业科技有限公司 High-efficient heating boiler
CN112984800B (en) * 2021-03-14 2024-11-12 北京高鑫伟业科技有限公司 A high efficiency heating boiler

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