CN216639184U - An organic wastewater treatment system using ultrasonic microchannel technology - Google Patents
An organic wastewater treatment system using ultrasonic microchannel technology Download PDFInfo
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- CN216639184U CN216639184U CN202123302679.4U CN202123302679U CN216639184U CN 216639184 U CN216639184 U CN 216639184U CN 202123302679 U CN202123302679 U CN 202123302679U CN 216639184 U CN216639184 U CN 216639184U
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- 238000004065 wastewater treatment Methods 0.000 title claims abstract description 14
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 239000002351 wastewater Substances 0.000 claims abstract description 97
- 238000003756 stirring Methods 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 55
- 238000010438 heat treatment Methods 0.000 claims description 29
- 238000006243 chemical reaction Methods 0.000 claims description 15
- 239000003054 catalyst Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000010815 organic waste Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 2
- 239000012535 impurity Substances 0.000 abstract description 15
- 230000000694 effects Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000010842 industrial wastewater Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/30—Wastewater or sewage treatment systems using renewable energies
- Y02W10/37—Wastewater or sewage treatment systems using renewable energies using solar energy
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Abstract
Description
技术领域technical field
本实用新型涉及工业废水环保处理设备技术领域,尤其是涉及一种采用超声微通道技术的有机废水处理系统。The utility model relates to the technical field of industrial waste water environmental protection treatment equipment, in particular to an organic waste water treatment system using ultrasonic microchannel technology.
背景技术Background technique
水是重要的生产、生活资源,水被广泛的应用在工业生产中,一些石化、食品行业产生的废水具有污染物浓度高、成分复杂、有机物含量高、难以降解的特点,这些特点对传统的废水处理系统带来了极大的挑战,传统的废水系统处理起来比较费时费力,废水系统的占地面积比较大,建设成本高,也是制约企业应用传统废水系统的原因。Water is an important production and living resource. Water is widely used in industrial production. Some waste water from petrochemical and food industries has the characteristics of high pollutant concentration, complex composition, high organic content and difficult to degrade. The waste water treatment system brings great challenges. The traditional waste water system is time-consuming and laborious to deal with. The waste water system occupies a large area and the construction cost is high, which is also the reason that restricts the application of the traditional waste water system by enterprises.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的不足,提供一种采用超声微通道技术的有机废水处理系统。The purpose of this utility model is to overcome the above-mentioned deficiencies of the prior art, and to provide an organic waste water treatment system using ultrasonic micro-channel technology.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种采用超声微通道技术的有机废水处理系统,包括废水预储罐、废水预热罐、溶气泵、微通道反应器,所述废水预储罐、废水预热罐、溶气泵、微通道反应器依次管路相连,所述废水预储罐由上罐体、下罐体拼接而成,所述上罐体内安装有废水除杂组件,所述下罐体内安装有废水搅拌组件。An organic wastewater treatment system using ultrasonic microchannel technology, comprising a wastewater pre-storage tank, a wastewater preheating tank, a dissolved air pump, and a microchannel reactor, the wastewater pre-storage tank, the wastewater preheating tank, the dissolved air pump, and the microchannel reaction The waste water pre-storage tank is formed by splicing an upper tank body and a lower tank body, the waste water impurity removal component is installed in the upper tank body, and the waste water mixing component is installed in the lower tank body.
所述上罐体顶部边侧位置设有总进水管,所述废水除杂组件包括缓冲平台、过滤格栅,所述缓冲平台设于总进水管出水口正下方,所述缓冲平台上设有落水斜坡,所述过滤格栅连接在落水斜坡低点位置,所述过滤格栅倾斜安装。There is a general water inlet pipe at the top side of the upper tank body. The waste water impurity removal component includes a buffer platform and a filter grille. The buffer platform is located directly below the water outlet of the general water inlet pipe. The water falling slope, the filter grille is connected to the low point position of the falling water slope, and the filter grille is installed obliquely.
所述下罐体内设有储水区,所述废水搅拌组件安装在储水区位置,所述废水搅拌组件包括搅拌轴、搅拌电机,所述搅拌轴转动安装在下罐体内,所述搅拌轴上连接有若干搅拌叶片,所述搅拌电机安装在下罐体底部,所述搅拌电机与搅拌轴传动连接。The lower tank body is provided with a water storage area, and the waste water stirring component is installed at the position of the water storage area. The waste water stirring component includes a stirring shaft and a stirring motor. The stirring shaft is rotatably installed in the lower tank body. A number of stirring blades are connected, the stirring motor is installed at the bottom of the lower tank, and the stirring motor is connected with the stirring shaft in a driving manner.
所述废水预热罐上安装有旋转加热组件,所述旋转加热组件包括旋转驱动电机、加热管安装盘,所述旋转驱动电机安装在废水预热罐顶部,所述加热管安装盘设置在废水预热罐内,所述加热管安装盘与旋转驱动电机输出轴端传动连接,所述加热管安装盘下端面上连接有若干个加热管。A rotary heating assembly is installed on the waste water preheating tank, and the rotary heating assembly includes a rotary drive motor and a heating pipe installation plate, the rotary drive motor is installed on the top of the waste water preheat tank, and the heating pipe installation plate is arranged on the waste water preheating tank. In the preheating tank, the heating tube mounting plate is in driving connection with the output shaft end of the rotary drive motor, and several heating tubes are connected on the lower end surface of the heating tube mounting plate.
所述微通道反应器采取直管通道式结构,所述微通道反应器上设有若干个通道孔,每个所述通道孔内都安装有反应管,所述反应管内孔壁上涂覆有催化剂涂层,所述微通道反应器的通道两端分别连接有进水槽、出水槽,所述进水槽上安装有超声发生器。The micro-channel reactor adopts a straight-tube channel structure, and the micro-channel reactor is provided with several channel holes, each of the channel holes is equipped with a reaction tube, and the inner hole wall of the reaction tube is coated with For the catalyst coating, the two ends of the channel of the micro-channel reactor are respectively connected with a water inlet tank and a water outlet tank, and an ultrasonic generator is installed on the water inlet tank.
所述下罐体外壁上盘绕安装有换热盘管,所述出水槽的出水端管路连接到换热盘管的进水端。A heat exchange coil is coiled and installed on the outer wall of the lower tank, and the water outlet pipe of the water outlet tank is connected to the water inlet end of the heat exchange coil.
本实用新型的有益效果是:本实用新型采用了超声结合微通道反应器来处理废水,具有高效的处理效率,良好的处理效果,本实用新型结构紧凑、布局合理,整系统的占地面积较小,建设成本符合中小企业的使用预期。The beneficial effects of the utility model are as follows: the utility model adopts the ultrasonic combined with the micro-channel reactor to treat the waste water, which has high treatment efficiency and good treatment effect. Small, the construction cost is in line with the use expectations of small and medium-sized enterprises.
附图说明Description of drawings
图1为本实用新型的主布局图;Fig. 1 is the main layout drawing of the utility model;
图2为本实用新型的废水预储罐的内部结构图;Fig. 2 is the internal structure diagram of the waste water pre-storage tank of the utility model;
图3为本实用新型的废水预热罐的内部结构图;Fig. 3 is the internal structure diagram of the waste water preheating tank of the utility model;
图4为本实用新型的微通道反应器的结构示意图;Fig. 4 is the structural representation of the microchannel reactor of the present invention;
图5为本实用新型的微通道反应器的通道孔内部结构图。Fig. 5 is the internal structure diagram of the channel hole of the microchannel reactor of the present invention.
图中:废水预储罐1、上罐体11、总进水管111、下罐体12、储水区121、废水除杂组件13、缓冲平台131、落水斜坡132、过滤格栅133、废水搅拌组件 14、搅拌轴141、搅拌叶片142、搅拌电机143、换热盘管15、废水预热罐2、旋转加热组件21、旋转驱动电机211、加热管安装盘212、加热管213、溶气泵 3、微通道反应器4、通道孔41、进水槽42、超声发生器421、出水槽43、反应管44、催化剂涂层441。In the figure: waste water pre-storage
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步描述,本实用新型中的“左”、“右”等描述均是以图1为参照方向:The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, and the descriptions such as "left" and "right" in the present utility model are all with reference to Fig. 1:
如图1~图5所示,一种采用超声微通道技术的有机废水处理系统,包括废水预储罐1、废水预热罐2、溶气泵3、微通道反应器4,废水预储罐1、废水预热罐2、溶气泵3、微通道反应器4依次管路相连,废水预储罐1由上罐体11、下罐体12拼接而成,上罐体11、下罐体12采取螺栓密封连接,其具有可拆卸性,便于内部结构的清洁和日常维护作业,上罐体11内安装有废水除杂组件13,下罐体12内安装有废水搅拌组件14,输送来的工业废水常常含有漂浮物等杂质,大块杂质的存在不利于后续的微通道反应(容易出现通道堵塞),因此需要先对废水进行除杂操作,废水除杂组件13就起到废水除杂的效果,除杂后的废水经过废水预热罐2进行预热,再通过溶气泵3加入氧气,最后在微通道反应器4 内进行反应,形成可降解的废水,本实用新型布局合理、结构紧凑、建设成本低,能快速高效的处理有机废水,能满足中小企业的废水环保处理要求。As shown in Figures 1 to 5, an organic wastewater treatment system using ultrasonic microchannel technology includes a wastewater pre-storage
上罐体11顶部边侧位置设有总进水管111,废水从总进水管111泵入,废水除杂组件13包括缓冲平台131、过滤格栅133,缓冲平台131设于总进水管 111出水口正下方,缓冲平台131上设有落水斜坡132,过滤格栅133连接在落水斜坡132低点位置,缓冲平台131起到进水缓冲作用,废水输入后,先冲击在缓冲平台131上,然后形成水流沿落水斜坡132下流,然后在过滤格栅133 进行过滤除杂,相比于直接废水冲击过滤格栅133进行过滤的传统做法,本实用新型的缓冲平台131设计能提升废水除杂效果(形成慢速的水流),防止杂物被水流力度冲下过滤格栅133,造成除杂不尽的情况,过滤格栅133倾斜安装,废水中除下的杂质会自然堆积到过滤格栅133低点,不影响废水通过效率和除杂效率,本实用新型的过滤格栅133可采取便捷拆装的安装结构,配合上罐体 11的可拆卸结构,能满足日常性的清理维护作业需求。The
下罐体12内设有储水区121,经过过滤的废水存储在储水区121内,为防止废水凝结,因此本实用新型设计了废水搅拌组件14,通过搅动废水来实现废水的流动,防止凝结,废水搅拌组件14安装在储水区121位置,废水搅拌组件 14包括搅拌轴141、搅拌电机143,搅拌轴141转动安装在下罐体12内,搅拌轴141上连接有若干搅拌叶片142,搅拌电机143安装在下罐体12底部,搅拌电机143与搅拌轴141传动连接,通过搅拌电机143驱动搅拌轴141旋转,从而实现搅拌叶片142对废水的搅动。The
废水预热罐2上安装有旋转加热组件21,旋转加热组件21包括旋转驱动电机211、加热管安装盘212,旋转驱动电机211安装在废水预热罐2顶部,加热管安装盘212设置在废水预热罐2内,加热管安装盘212与旋转驱动电机211 输出轴端传动连接,加热管安装盘212下端面上连接有若干个加热管213,由于后续的微通道反应器4内的湿式氧化需要有较高的水温,所以废水需要先经过预热,预热温度在260摄氏度左右,废水预储罐1内的废水通过泵送送入到废水预热罐2内进行预热,加热管213伸入到废水中,旋转驱动电机211能驱动加热管213在废水中运动,形成搅动效果,既防止了废水凝结,有能形成对流,使废水预热罐2内的废水能充分受热,提升废水的加热效率。A
微通道反应器4采取直管通道式结构,微通道反应器4上设有若干个通道孔41,每个通道孔41内都安装有反应管44,反应管44内孔壁上涂覆有催化剂涂层441,废水从反应管44内孔内通过,此过程中进行氧化反应,催化剂涂层 441起到反应催化作用,由于反应的催化剂在废水处理作业会有损耗,因此本实用新型设计了反应管44结构,催化剂涂层441损耗较大时,只需更换反应管44 即可,对微通道反应器4的影响较小,能延长微通道反应器4的使用寿命,微通道反应器4的通道两端分别连接有进水槽42、出水槽43,废水从进水槽42 进入,通过微通道反应器4后从出水槽43输出,进水槽42上安装有超声发生器421,超声波能打断废水液相分子间的吸引力,形成空气泡,超声波本身就具备一定的废水处理效果,协同微通道反应器4的情况下,能使废水在微通道环境内受到更好的氧化反应,使废水中的有机物能被高效的分解或降解掉,最终形成可降解的废水。The
下罐体12外壁上盘绕安装有换热盘管15,出水槽43的出水端管路连接到换热盘管15的进水端,出水槽43输出的可降解废水具有较高温度,直接流入降解池的话,热能浪费严重,因此本实用新型将这部分废水引入到下罐体12外壁上的换热盘管15内进行流通,通过上述结构,既能实现高温可降解废水的降温,又能预热下罐体12内的废水,减轻废水预热罐2的升温负担,具备很好的节能环保效果。A
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
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