CN216635461U - Full-automatic pad assembling machine - Google Patents
Full-automatic pad assembling machine Download PDFInfo
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- CN216635461U CN216635461U CN202122970797.6U CN202122970797U CN216635461U CN 216635461 U CN216635461 U CN 216635461U CN 202122970797 U CN202122970797 U CN 202122970797U CN 216635461 U CN216635461 U CN 216635461U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型涉及瓶盖装垫技术领域,具体涉及一种全自动装垫机。所述全自动装垫机包括机架和转盘;所述转盘设于在所述机架上,其外周开设有若干工位;所述机架上安装有用于驱动所述转盘旋转的驱动件;所述转盘外侧依次设有与所述工位位置相对应的瓶盖输入组件、第一检测组件、装垫组件、第二检测组件、剔除组件和出料组件;所述瓶盖输入组件用以将瓶盖输入所述工位上;所述第一检测组件用以检测其对应的所述工位上是否有瓶盖;所述装垫组件用以将胶垫安装至瓶盖上;所述第二检测组件用以检测瓶盖内的胶垫是否正常安装;所述剔除组件用以将不合格的瓶盖剔除;所述出料组件用以输出装垫完成的瓶盖。本实用新型解决现有的瓶盖安装胶垫速度慢的问题。
The utility model relates to the technical field of bottle cap padding, in particular to an automatic padding machine. The fully automatic padding machine includes a frame and a turntable; the turntable is arranged on the frame, and a number of workstations are arranged on its periphery; a drive member for driving the turntable to rotate is installed on the frame; The outer side of the turntable is sequentially provided with a bottle cap input component, a first detection component, a padding component, a second detection component, a rejection component and a material discharge component corresponding to the position of the station; the bottle cap input component is used for Input the bottle cap into the work station; the first detection component is used to detect whether there is a bottle cap on the corresponding work station; the padding component is used to install the rubber pad on the bottle cap; the The second detection component is used for detecting whether the rubber pads in the bottle caps are normally installed; the rejecting component is used for rejecting the unqualified bottle caps; the discharging component is used for outputting the finished bottle caps. The utility model solves the problem of slow installation speed of the existing bottle caps with rubber pads.
Description
技术领域technical field
本实用新型涉及瓶盖装垫技术领域,具体涉及一种全自动装垫机。The utility model relates to the technical field of bottle cap padding, in particular to an automatic padding machine.
背景技术Background technique
目前,随之塑料瓶装制品的带来的便捷,进而导致对瓶子、瓶盖的需求量大。而对于带胶垫的瓶盖,安装胶垫是生产厂家的一大难题,主要安装方式是人工安装,人工安装耗费太多人力,速度慢,成功率低,生产效率极低。At present, the convenience brought by plastic bottled products has led to a large demand for bottles and bottle caps. For bottle caps with rubber pads, the installation of rubber pads is a major problem for manufacturers. The main installation method is manual installation. Manual installation takes too much manpower, slow speed, low success rate and extremely low production efficiency.
因此,有必要提供一种技术方案来解决上述问题。Therefore, it is necessary to provide a technical solution to solve the above problems.
实用新型内容Utility model content
本实用新型提供一种全自动装垫机,旨在解决现有技术中带胶垫的瓶盖多由人工进行胶垫安装,进而导致安装效率,人工劳动力花费过多的问题。The utility model provides a fully automatic pad loading machine, which aims to solve the problems of manual rubber pad installation for bottle caps with rubber pads in the prior art, which leads to installation efficiency and excessive labor costs.
为实现上述目的,本实用新型提供一种全自动装垫机,包括机架和转盘;其中:In order to achieve the above purpose, the utility model provides a fully automatic padding machine, comprising a frame and a turntable; wherein:
所述转盘设于在所述机架上,其外周开设有若干用以定位瓶盖的工位;所述机架上安装有驱动件,所述驱动件用于驱动所述转盘旋转;所述转盘的外侧依次设有与所述工位位置相对应的瓶盖输入组件、第一检测组件、装垫组件、第二检测组件、剔除组件和出料组件;所述瓶盖输入组件用以将瓶盖输入所述工位上;所述第一检测组件用以检测其对应的所述工位上是否有瓶盖;所述装垫组件用以将胶垫安装至瓶盖上;所述第二检测组件用以检测瓶盖内的胶垫是否正常安装;所述剔除组件用以将不合格的瓶盖剔除;所述出料组件用以输出装垫完成的瓶盖。The turntable is set on the frame, and its outer periphery is provided with a number of workstations for positioning bottle caps; a drive member is installed on the frame, and the drive member is used to drive the turntable to rotate; the The outer side of the turntable is sequentially provided with a bottle cap input component, a first detection component, a padding component, a second detection component, a rejection component and a material discharge component corresponding to the position of the station; the bottle cap input component is used to The bottle cap is input into the station; the first detection component is used to detect whether there is a bottle cap on the corresponding station; the padding component is used to install the rubber pad on the bottle cap; the first detection component The second detection component is used to detect whether the rubber pad in the bottle cap is normally installed; the rejection component is used to remove the unqualified bottle caps; the discharge component is used to output the bottle caps that have been filled with padding.
更为具体的,所述驱动件包括第一电机和分割器;所述分割器固定连接在所述机架上,其输出端与所述转盘转动连接;所述第一电机固定连接在所述分割器上,其输出端与所述分割器的动力输入端固定连接。More specifically, the driving member includes a first motor and a divider; the divider is fixedly connected to the frame, and its output end is rotatably connected to the turntable; the first motor is fixedly connected to the On the splitter, its output end is fixedly connected with the power input end of the splitter.
更为具体的,所述瓶盖输入组件包括放置架、振动盘和输入轨道;所述振动盘置于所述放置架上;所述输入轨道的输入端与所述振动盘的输出端连接,其输出端设于所述工位的外侧。More specifically, the bottle cap input assembly includes a placement rack, a vibrating plate and an input track; the vibrating plate is placed on the placement rack; the input end of the input track is connected to the output end of the vibrating plate, The output end is arranged outside the station.
更为具体的,所述第一检测组件包括第一固定架和第一传感器;所述第一固定架固定连接在所述机架上,所述第一传感器设于所述转盘上方,且位置与所述工位相对应,其固定连接在所述第一固定架上。More specifically, the first detection component includes a first fixing frame and a first sensor; the first fixing frame is fixedly connected to the frame, and the first sensor is arranged above the turntable, and the position is Corresponding to the work station, it is fixedly connected to the first fixing frame.
更为具体的,所述装垫组件包括第二固定架、胶垫放置架、胶垫输入机构和胶垫安装机构;More specifically, the pad loading assembly includes a second fixing frame, a rubber pad placing frame, a rubber pad input mechanism and a rubber pad installation mechanism;
所述胶垫放置架包括底板、若干档杆和配重块;所述底板安装与所述第二固定架顶部,其中部开设有两进垫孔;若干所述档杆分别包绕于两个所述进垫孔的外侧,并固定连接在所述底板上;所述配重块设于所述进垫孔上方,其用以对所述进垫孔上方的胶垫施以压力;The rubber pad placement rack includes a bottom plate, a plurality of gear rods and a counterweight; the bottom plate is installed on the top of the second fixing frame, and two pad holes are opened in the middle; a plurality of the gear rods are respectively wrapped around two The outer side of the pad inlet hole is fixedly connected to the bottom plate; the counterweight is arranged above the pad inlet hole, which is used to exert pressure on the rubber pad above the pad inlet hole;
所述胶垫输入机构包括顶板、安装板、第一气缸和推板;所述顶板固定连接在所述第二固定架顶部,所述底板固定连接在所述顶板顶部;所述顶板顶部开设有两条第一槽道,且在所述工位的上方位置开设有安装孔,所述安装孔的孔径小于胶垫的外径;所述第一槽道的一端与所述进垫孔相连通,另一端延伸与所述安装孔相连通;所述顶板顶部在所述第一槽道的远离所述转盘的一侧设有第二槽道,所述推板设于所述第二槽道内;所述安装板设于所述顶板远离所述转盘的一侧,并固定连接在所述顶板上,所述第一气缸固定连接在所述安装板上,其用以驱动所述推板做出靠近或远离所述转盘的活动;The rubber pad input mechanism includes a top plate, a mounting plate, a first cylinder and a push plate; the top plate is fixedly connected to the top of the second fixing frame, and the bottom plate is fixedly connected to the top of the top plate; the top of the top plate is provided with There are two first channels, and installation holes are opened at the upper position of the station, and the diameter of the installation holes is smaller than the outer diameter of the rubber pad; one end of the first channel is communicated with the pad inlet hole , the other end extends and communicates with the mounting hole; the top of the top plate is provided with a second channel on the side of the first channel away from the turntable, and the push plate is arranged in the second channel ; The mounting plate is arranged on the side of the top plate away from the turntable, and is fixedly connected to the top plate, and the first cylinder is fixedly connected to the mounting plate, which is used to drive the push plate to do activity near or far from said turntable;
所述胶垫安装机构包括固定板、两侧杆、活动板、安装头和第二气缸;两所述侧杆固定连接在所述顶板的顶部;所述固定板固定连接在所述侧杆的顶部;所述活动板设于所述顶板和所述固定板之间,并与所述侧杆滑动连接;所述第二气缸固定连接在所述固定板顶部,其输出端贯穿所述固定板,并与所述活动板固定连接;所述安装头设于所述安装孔的中部,其包括筒柱和套垫块,所述筒柱呈中空结构,其固定连接在所述活动板的底部,所述套垫块滑动连接在所述筒柱的内部,其底部设有外径由下至上逐渐增大的套接部,所述套垫块不受外力时,所述套接部伸出所述筒柱的底部。The rubber pad installation mechanism includes a fixed plate, two side rods, a movable plate, an installation head and a second air cylinder; the two side rods are fixedly connected to the top of the top plate; the fixed plate is fixedly connected to the top of the side rod. the top; the movable plate is arranged between the top plate and the fixed plate, and is slidably connected with the side rod; the second air cylinder is fixedly connected to the top of the fixed plate, and its output end penetrates through the fixed plate , and is fixedly connected with the movable plate; the installation head is arranged in the middle of the installation hole, which includes a cylinder column and a sleeve block, the cylinder column is a hollow structure, and is fixedly connected to the bottom of the movable plate , the bushing block is slidably connected to the inside of the cylinder column, and its bottom is provided with a socket portion whose outer diameter gradually increases from bottom to top. When the bushing block is not subjected to external force, the socket portion extends the bottom of the cylinder.
更为具体的,所述装垫组件还包括压瓶盖机构;所述压瓶盖机构包括第三气缸和压板;所述压板设于所述顶板和所述转盘之间,该压板上还设有供所述安装头通过的通孔;所述第三气缸固定连接在所述第二固定架上,其用以驱动所述压板升降活动。More specifically, the cushioning assembly further includes a bottle cap pressing mechanism; the bottle cap pressing mechanism includes a third air cylinder and a pressing plate; the pressing plate is arranged between the top plate and the turntable, and the pressing plate is also provided with a pressure plate. There is a through hole for the mounting head to pass through; the third air cylinder is fixedly connected to the second fixing frame, which is used to drive the pressing plate to move up and down.
更为具体的,所述第二检测组件包括第四气缸、升降板、固定块、活动条和检测杆;所述第四气缸固定连接在所述机架上,所述升降板设于所述第四气缸的顶部,所述第四气缸用以驱动所述升降板升降活动;所述固定块固定连接在所述升降板顶部;所述活动条一端转动连接在所述固定块上,所述升降板上固定连接有用以支撑所述活动条另一端的螺栓,所述活动条在所述固定块和所述螺栓之间的位置开设有一条形孔;所述检测杆呈竖直设置,并滑动连接在所述升降板上,其顶部滑动连接在所述条形孔内;所述升降板上设有用以检测所述活动条移动情况的第二传感器。More specifically, the second detection assembly includes a fourth cylinder, a lifting plate, a fixed block, a movable bar and a detection rod; the fourth cylinder is fixedly connected to the frame, and the lifting plate is arranged on the The top of the fourth cylinder is used to drive the lifting plate to move up and down; the fixing block is fixedly connected to the top of the lifting plate; one end of the movable bar is rotatably connected to the fixing block, and the The lifting plate is fixedly connected with a bolt for supporting the other end of the movable bar, and the movable bar is provided with a strip hole at the position between the fixing block and the bolt; the detection rod is arranged vertically, and The lift plate is slidably connected to the lift plate, and the top of the lift plate is slidably connected to the bar-shaped hole; the lift plate is provided with a second sensor for detecting the movement of the movable bar.
更为具体的,所述剔除组件包括第一出料滑道、第五气缸和第一挡板;所述第一出料滑道设于所述转盘的外侧,并固定连接在所述机架上;所述第一挡板呈倾斜设置,且位于所述工位的上方;所述第五气缸固定连接在所述机架上,其用以驱动所述第一挡板升降活动。More specifically, the rejecting assembly includes a first discharge chute, a fifth cylinder and a first baffle; the first discharge chute is arranged on the outer side of the turntable and is fixedly connected to the frame The first baffle is inclined and located above the work station; the fifth cylinder is fixedly connected to the frame, and is used to drive the first baffle to move up and down.
更为具体的,所述出料组件包括第二出料滑道和第二挡板;所述第二出料滑道设于所述转盘的外侧,并固定连接在所述机架上;所述第二挡板呈倾斜设置,且位于所述工位的上方,并固定连接在所述机架上。More specifically, the discharging assembly includes a second discharging slideway and a second baffle; the second discharging slideway is arranged on the outer side of the turntable and is fixedly connected to the frame; The second baffle is inclined and located above the work station, and is fixedly connected to the frame.
更为具体的,所述全自动装垫机还包括一控制屏,所述控制屏固定连接在所述机架上。More specifically, the fully automatic padding machine further includes a control screen, and the control screen is fixedly connected to the frame.
本实用新型所涉及的一种全自动装垫机的技术效果为:The technical effect of the fully automatic padding machine involved in the utility model is as follows:
本申请采用采用多工位的转盘设置,使瓶盖由瓶盖输入组件送入转盘上后,由装垫组件自动对瓶盖进行胶垫安装,并由后续的第二检测组件检测胶垫安装是否合格,若不合格可由剔除组件之间将其剔出。该过程自动化程度高,进而提高生产效率,节省了人工成本。The present application adopts a multi-station turntable setting, so that after the bottle caps are sent to the turntable by the bottle cap input assembly, the bottle caps are automatically installed with rubber pads by the cushioning assembly, and the subsequent second detection component detects the rubber pad installation. Whether it is qualified or not, if it is unqualified, it can be rejected between the rejecting components. The process is highly automated, thereby improving production efficiency and saving labor costs.
附图说明Description of drawings
图1为本实用新型所涉及的一种全自动装垫机的结构示意图;Fig. 1 is the structural representation of a kind of fully automatic padding machine involved in the utility model;
图2为本实用新型所涉及的一种全自动装垫机另一视角的结构示意图(图中未示机架和瓶盖输入组件);FIG. 2 is a schematic structural diagram of another perspective of a fully automatic padding machine related to the utility model (the frame and the bottle cap input assembly are not shown in the figure);
图3为本实用新型所涉及的一种全自动装垫机中第一检测组件的结构示意图;3 is a schematic structural diagram of a first detection component in a fully automatic padding machine according to the present invention;
图4为本实用新型所涉及的一种全自动装垫机中装垫组件的结构示意图;4 is a schematic structural diagram of a padding assembly in a fully automatic padding machine according to the present invention;
图5为图4中A处的放大示意图;Fig. 5 is the enlarged schematic diagram of A place in Fig. 4;
图6为本实用新型所涉及的一种全自动装垫机中装垫组件的局部示意图;Figure 6 is a partial schematic diagram of a padding assembly in a fully automatic padding machine according to the present invention;
图7为本实用新型所涉及的一种全自动装垫机中装垫组件的分解状态的局部示意图;7 is a partial schematic diagram of the disassembled state of the cushioning assembly in a fully automatic cushioning machine according to the present invention;
图8为本实用新型所涉及的一种全自动装垫机另一局部示意图;Fig. 8 is another partial schematic diagram of a fully automatic padding machine involved in the utility model;
图9为本实用新型所涉及的一种全自动装垫机中第二检测组件的结构示意图;9 is a schematic structural diagram of a second detection component in a fully automatic padding machine according to the present invention;
图10为图9中B处的放大示意图;Fig. 10 is the enlarged schematic diagram at B in Fig. 9;
图11为本实用新型所涉及的一种全自动装垫机中剔除组件的结构示意图。FIG. 11 is a schematic structural diagram of a rejecting component in a fully automatic padding machine according to the present invention.
图中标记:Marked in the figure:
1—机架;2—转盘;3—瓶盖输入组件;4—第一检测组件;5—装垫组件;6—第二检测组件;7—剔除组件;8—出料组件;1—rack; 2—turntable; 3—cap input component; 4—first detection component; 5—padding component; 6—second detection component; 7—rejection component; 8—discharge component;
11—控制屏;11—Control screen;
21—驱动件;211—第一电机;212—分割器;22—护板;21—driving part; 211—first motor; 212—divider; 22—guard plate;
31—放置架;32—振动盘;33—输入轨道;31—place rack; 32—vibration plate; 33—input track;
41—第一固定架;42—第一传感器;41—the first fixing frame; 42—the first sensor;
51—第二固定架;52—胶垫放置架;53—胶垫输入机构;54—胶垫安装机构;55—压瓶盖机构;51—the second fixing frame; 52—the rubber pad placing frame; 53—the rubber pad input mechanism; 54—the rubber pad installation mechanism; 55—the bottle cap pressing mechanism;
521—底板;522—档杆;523—配重块;524—进垫孔;521—bottom plate; 522—gear lever; 523—counterweight block; 524—insert hole;
531—顶板;532—安装板;533—第一气缸;534—推板;535—第一槽道;536—安装孔;537—第二槽道;531—top plate; 532—installation plate; 533—first cylinder; 534—push plate; 535—first groove; 536—installation hole; 537—second groove;
541—固定板;542—侧杆;543—活动板;544—安装头;545—第二气缸;546—筒柱;547—套垫块;548—套接部;541—fixed plate; 542—side rod; 543—movable plate; 544—installation head; 545—second cylinder; 546—cylinder column; 547—sleeve spacer; 548—socket joint;
551—第三气缸;552—压板;553—通孔;551—third cylinder; 552—pressing plate; 553—through hole;
61—第四气缸;62—升降板;63—固定块;64—活动条;65—检测杆;66—螺栓;67—条形孔;61—fourth cylinder; 62—lifting plate; 63—fixing block; 64—moving bar; 65—detecting rod; 66—bolt; 67—strip hole;
71—第一出料滑道;72—第五气缸;73—第一挡板;71—the first discharge chute; 72—the fifth cylinder; 73—the first baffle;
81—第二出料滑道;81—The second discharge chute;
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者可能同时存在居中元件;当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or intervening elements may be present at the same time; when an element is referred to as being "connected to" another element An element, which may be directly connected to another element or intervening elements may also be present.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明实施例的描述中,需要理解的是,“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the embodiments of the present invention, it should be understood that "top", "bottom", "front", "back", "left", "right", "top", "bottom", "inside", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.
为了更清楚地说明本实用新型的技术方案,以下提供一优选实施例。具体参阅图1~图11。一种全自动装垫机,包括机架1和转盘2;其中:In order to illustrate the technical solution of the present invention more clearly, a preferred embodiment is provided below. Please refer to FIG. 1 to FIG. 11 for details. A fully automatic pad loading machine, comprising a
所述转盘2设于在所述机架1上,其外周开设有若干用以定位瓶盖的工位;所述机架1上安装有驱动件21,所述驱动件21用于驱动所述转盘2旋转;所述转盘2的外侧依次设有与所述工位位置相对应的瓶盖输入组件3、第一检测组件4、装垫组件5、第二检测组件6、剔除组件7和出料组件8;所述瓶盖输入组件3用以将瓶盖输入所述工位上;所述第一检测组件4用以检测其对应的所述工位上是否有瓶盖;所述装垫组件5用以将胶垫安装至瓶盖上;所述第二检测组件6用以检测瓶盖内的胶垫是否正常安装;所述剔除组件7用以将不合格的瓶盖剔除;所述出料组件8用以输出装垫完成的瓶盖。The
在本实施例中,采用多工位的转盘2的设置,当瓶盖由所述瓶盖输入组件3输入转盘2上后,依次通过所述第一检测组件4检测工位内是否有正常上料,再由所述装垫组件5进行自动装垫工作,完成装垫工作后,由所述第二检测组件6检测瓶盖上的胶圈安装是否合格,若不合格则由所述剔除组件7将其剔除,反之,若安装合格,则由所述出料组件8进行输出。该过程自动化程度高,有效减少人工成本,且多个工位上的工作同时进行,有效提高生产效率。In this embodiment, the
作为本实施例的优选方案,所述驱动件21包括第一电机211和分割器212;所述分割器212固定连接在所述机架1上,其输出端与所述转盘2转动连接;所述第一电机211固定连接在所述分割器212上,其输出端与所述分割器212的动力输入端固定连接。所述第一电机211作为动力源驱动所述分割器212带动所述转盘2旋动,使所述转盘2上任一工位经旋转后可活动至下一工位的原位置处,进而保证每一所述工位上的瓶盖经瓶盖上料检测、瓶盖装垫、装垫质量检测等工序。As a preferred solution of this embodiment, the driving
作为本实施例的优选方案,所述瓶盖输入组件3包括放置架31、振动盘32和输入轨道33;所述振动盘32置于所述放置架31上;所述输入轨道33的输入端与所述振动盘32的输出端连接,其输出端设于所述工位的外侧。人工将瓶盖倒入所述振动盘32内后,在所述振动盘32的振动作用下,瓶盖有序排布于所述输入轨道33上,并持续向所述转盘2处输送。As a preferred solution of this embodiment, the bottle
作为本实施例的优选方案,所述第一检测组件4包括第一固定架41和第一传感器42;所述第一固定架41固定连接在所述机架1上,所述第一传感器42设于所述转盘2上方,且位置与所述工位相对应,其固定连接在所述第一固定架41上。所述第一传感器42用以检测其对应的工位上是否正常输入瓶盖,若该工位上无瓶盖,则后续工序则自动跳过对此工位的工作。As a preferred solution of this embodiment, the
作为本实施例的优选方案,所述装垫组件5包括第二固定架51、胶垫放置架52、胶垫输入机构53、胶垫安装机构54和压瓶盖机构55;As a preferred solution of this embodiment, the
所述胶垫放置架52包括底板521、若干档杆522和配重块523;所述底板521安装与所述第二固定架51顶部,其中部开设有两进垫孔524;若干所述档杆522分别包绕于两个所述进垫孔524的外侧,并固定连接在所述底板521上;所述配重块523设于所述进垫孔524上方,其用以对所述进垫孔524上方的胶垫施以压力;The rubber
所述胶垫输入机构53包括顶板531、安装板532、第一气缸533和推板534;所述顶板531固定连接在所述第二固定架51顶部,所述底板521固定连接在所述顶板531顶部;所述顶板531顶部开设有两条第一槽道535,且在所述工位的上方位置开设有安装孔536,所述安装孔536的孔径小于胶垫的外径;所述第一槽道535的一端与所述进垫孔524相连通,另一端延伸与所述安装孔536相连通;所述顶板531顶部在所述第一槽道535的远离所述转盘2的一侧设有第二槽道537,所述推板534设于所述第二槽道537内;所述安装板532设于所述顶板531远离所述转盘2的一侧,并固定连接在所述顶板531上,所述第一气缸533固定连接在所述安装板532上,其用以驱动所述推板534做出靠近或远离所述转盘2的活动;The rubber
所述胶垫安装机构54包括固定板541、两侧杆542、活动板543、安装头544和第二气缸545;两所述侧杆542固定连接在所述顶板531的顶部;所述固定板541固定连接在所述侧杆542的顶部;所述活动板543设于所述顶板531和所述固定板541之间,并与所述侧杆542滑动连接;所述第二气缸545固定连接在所述固定板541顶部,其输出端贯穿所述固定板541,并与所述活动板543固定连接;所述安装头544设于所述安装孔536的中部,其包括筒柱546和套垫块547,所述筒柱546呈中空结构,其固定连接在所述活动板543的底部,所述套垫块547滑动连接在所述筒柱546的内部,其底部设有外径由下至上逐渐增大的套接部548,所述套垫块547不受外力时,所述套接部548伸出所述筒柱546的底部。The rubber pad installation mechanism 54 includes a fixed plate 541, two side rods 542, a movable plate 543, an installation head 544 and a
所述压瓶盖机构55包括第三气缸551和压板552;所述压板552设于所述顶板531和所述转盘2之间,该压板552上还设有供所述安装头544通过的通孔;所述第三气缸551固定连接在所述第二固定架51上,其用以驱动所述压板552升降活动。The bottle cap pressing mechanism 55 includes a
本实用新型所涉及的一种全自动装垫机中装垫组件5的工作过程为:The working process of the
带动瓶盖的工位活动至所述装垫组件5处时,所述第三气缸551驱动所述压板552下行,以压住瓶盖,所述档杆522对胶垫形成限位,在所述配重块523的作用下,胶垫持续向下输送,并沿所述进垫孔524滑入所述第一槽道535内,随后所述第一气缸533驱动所述推板534沿所述第二槽道537向靠近所述转盘2的一侧滑动,将位于所述进垫孔524下方的胶垫沿所述第一槽道535推动至所述安装孔536的上方,因所述安装孔536的孔径小于胶垫,进而胶垫不会沿所述安装孔536掉落,接着所述第二气缸545驱动所述活动板543下行,所述安装头544则向下活动,胶垫整体呈环状,故胶垫会先套设于所述套接部548的外侧,再被安装头544压至通过所述安装孔536,当所述套垫块547活动至与瓶盖贴触时,所述套垫块547则逐渐向所述筒柱546的内部活动,胶垫则脱离所述套接部548,瓶盖的内部设有容置胶垫的环形槽,所述筒柱546继续下行时,则可将胶垫压至所述瓶盖上,如此,完成胶垫的自动安装过程。需要说明的是,所述第二气缸545驱动所述活动板543向上抬升后,所述套垫块547的套接部548会受重力作用重新伸出所述筒柱546外,所述第一气缸533驱动所述推板534回退后胶垫会继续沿所述进垫孔524下行至所述第二槽道537内,进而保证所述装垫组件5的重复作业。When the station that drives the bottle cap moves to the
作为本实施例的优选方案,所述第二检测组件6包括第四气缸61、升降板62、固定块63、活动条64和检测杆65;所述第四气缸61固定连接在所述机架1上,所述升降板62设于所述第四气缸61的顶部,所述第四气缸61用以驱动所述升降板62升降活动;所述固定块63固定连接在所述升降板62顶部;所述活动条64一端转动连接在所述固定块63上,所述升降板62上固定连接有用以支撑所述活动条64另一端的螺栓66,所述活动条64在所述固定块63和所述螺栓66之间的位置开设有一条形孔67;所述检测杆65呈竖直设置,并滑动连接在所述升降板62上,其顶部滑动连接在所述条形孔67内;所述升降板62上设有用以检测所述活动条64移动情况的第二传感器(图中未示出)。当装入胶垫的瓶盖移动至所述第二检测组件6处时,所述第四气缸61驱动所述升降板62下行,所述检测杆65则被带动下行,若胶垫未能正常装入瓶盖的环形槽内,则检测杆65会被顶起,进而其顶部沿所述条形孔67活动,以将所述活动条64的一端顶起,当所述第二传感器检测到所述活动条64向上活动时,则判定该瓶盖上的胶垫安装不合格,反之,若所述检测杆65未将所述活动条64顶起,则判定该瓶盖上的胶垫安装合格。As a preferred solution of this embodiment, the
作为本实施例的优选方案,所述剔除组件7包括第一出料滑道71、第五气缸72和第一挡板73;所述第一出料滑道71设于所述转盘2的外侧,并固定连接在所述机架1上;所述第一挡板73呈倾斜设置,且位于所述工位的上方;所述第五气缸72固定连接在所述机架1上,其用以驱动所述第一挡板73升降活动。当所述第二检测组件6判定出现不合格产品时,所述第五气缸72则驱动所述第一挡板73向下活动,进而将使所述转盘2旋动时,所述第一挡板73对瓶盖进行阻挡,使瓶盖逐渐脱离工位外,并沿所述第一出料滑道71向外输送。As a preferred solution of this embodiment, the rejecting
作为本实施例的优选方案,所述出料组件8包括第二出料滑道81和第二挡板;所述第二出料滑道81设于所述转盘2的外侧,并固定连接在所述机架1上;所述第二挡板呈倾斜设置,且位于所述工位的上方,并固定连接在所述机架1上。当所述第二检测组件6检测瓶盖内的胶垫安装合格时,瓶盖可顺利通过所述剔除组件7,随后在所述第二挡板的作用下脱离所述工位外,并沿所述第二出料滑道81向外输送。As a preferred solution of this embodiment, the discharging
作为本实施例的优选方案,所述全自动装垫机还包括一控制屏11,所述控制屏11固定连接在所述机架1上。所述控制屏11用以控制上述各组件工作。As a preferred solution of this embodiment, the fully automatic padding machine further includes a
作为本实施例的优选方案,每一所述工位包括有两个用以定位瓶盖的卡槽。作为本实施例的优选方案,所述转盘2的外侧设有护板22,所述护板22在对应所述瓶盖输入组件3、剔除组件7和出料组件8的位置处开设有缺口。As a preferred solution of this embodiment, each of the work stations includes two clamping grooves for positioning the bottle cap. As a preferred solution of this embodiment, a
本实用新型所涉及的一种全自动装垫机,通过合理的结构设置,解决了现有技术中带胶垫的瓶盖多由人工进行胶垫安装,进而导致安装效率,人工劳动力花费过多的问题。The fully automatic pad loading machine of the utility model, through reasonable structural arrangement, solves the problem that the bottle caps with rubber pads in the prior art are mostly installed with rubber pads manually, which leads to installation efficiency and excessive labor costs. The problem.
以上所述仅为本实用新型较佳的实施例而已,其结构并不限于上述列举的形状,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围。The above are only preferred embodiments of the present invention, and its structure is not limited to the shapes listed above. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall include within the scope of protection of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115157696A (en) * | 2022-06-23 | 2022-10-11 | 广东鸿源泵业有限公司 | Integrated device for assembling, detecting and inserting plastic pump head of daily chemical bottle and working method thereof |
| CN115923160A (en) * | 2022-10-12 | 2023-04-07 | 湖北华润科技有限公司 | Aluminum cap automatic gasketing machine for cartridge bottle packaging and its application method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115157696A (en) * | 2022-06-23 | 2022-10-11 | 广东鸿源泵业有限公司 | Integrated device for assembling, detecting and inserting plastic pump head of daily chemical bottle and working method thereof |
| CN115923160A (en) * | 2022-10-12 | 2023-04-07 | 湖北华润科技有限公司 | Aluminum cap automatic gasketing machine for cartridge bottle packaging and its application method |
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