CN216608589U - Auxiliary pressing fixture - Google Patents
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- CN216608589U CN216608589U CN202122494345.5U CN202122494345U CN216608589U CN 216608589 U CN216608589 U CN 216608589U CN 202122494345 U CN202122494345 U CN 202122494345U CN 216608589 U CN216608589 U CN 216608589U
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- 238000003825 pressing Methods 0.000 title claims abstract description 107
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电子产品金属配件平磨技术领域,尤其涉及一种辅助压料治具。The utility model relates to the technical field of flat grinding of metal fittings of electronic products, in particular to an auxiliary pressing fixture.
背景技术Background technique
一些电子产品金属配件在进行平磨工艺加工前,一般会需要将其固定在平磨治具上。现有的固定方法一般采用人工的方式。由于平磨治具较大,一个平磨治具上一般会有多个置物模块,而这些置物模块上的产品需要工人逐一进行按压和固定,耗费人力的同时,效率较低。而且,由于工人熟练程度和专注力的差异,可能会出现固定的产品各处高度不同、不平整等问题,导致后续平磨时的良品率下降甚至造成更大的损失。Some electronic product metal parts generally need to be fixed on the flat grinding jig before the flat grinding process. The existing fixing method generally adopts a manual method. Due to the large size of the flat grinding fixture, there are generally multiple storage modules on a flat grinding fixture, and the products on these storage modules need to be pressed and fixed by workers one by one, which is labor-intensive and inefficient. Moreover, due to the difference in the proficiency and concentration of workers, there may be problems such as different heights and unevenness of fixed products, resulting in a decrease in the yield rate or even greater losses during subsequent flat grinding.
实用新型内容Utility model content
本实用新型旨在至少解决相关技术中的技术问题之一。为此,本实用新型提出一种辅助压料治具,所述辅助压料治具能够由机械结构代替人工对平磨治具置物模块上的产品进行均匀压紧,方便后续对产品进行固定,提高平磨工段的良品率。The utility model aims to solve at least one of the technical problems in the related art. To this end, the present utility model proposes an auxiliary pressing jig. The auxiliary pressing jig can be replaced by a mechanical structure to uniformly press the products on the storage module of the flat grinding jig, so as to facilitate the subsequent fixing of the products. Improve the yield of the flat grinding section.
根据本实用新型的辅助压料治具,包括:压料座,所述压料座包括运动装置、压料板和柔性压块,所述运动装置包括动力机构,所述压料板连接所述动力机构,所述动力机构用于驱动所述压料板靠近或远离平磨治具上的产品,所述柔性压块设置于所述压料板下表面。The auxiliary material pressing fixture according to the present invention includes: a material pressing seat, the material pressing seat includes a moving device, a material pressing plate and a flexible pressing block, the moving device includes a power mechanism, and the material pressing plate is connected to the A power mechanism, the power mechanism is used to drive the pressing plate to be close to or away from the product on the flat grinding jig, and the flexible pressing block is arranged on the lower surface of the pressing plate.
根据本实用新型实施例的辅助压料治具,至少具有如下有益效果:压料座由动力机构驱动代替人工下压平磨治具,有利于节省人力并降低对工人熟练度的要求;下压时,柔性压块均匀接触产品,可以在产品各处高度保持一致的同时形成下压缓冲效果,利于产品按压受力均匀并便于后续固定。The auxiliary pressing jig according to the embodiment of the present utility model has at least the following beneficial effects: the pressing seat is driven by the power mechanism instead of manually pressing down the grinding jig, which is conducive to saving manpower and reducing the requirements for the proficiency of workers; When the flexible pressing block is in contact with the product evenly, it can form a downward pressure buffer effect while maintaining the same height everywhere on the product, which is conducive to the uniform pressing force of the product and facilitates subsequent fixing.
根据本实用新型的一些实施例,所述辅助压料治具还包括水平底板和旋转基座,所述旋转基座设置在所述水平底板上方,所述平磨治具可拆卸的设置在所述旋转基座上。According to some embodiments of the present invention, the auxiliary pressing jig further includes a horizontal base plate and a rotating base, the rotating base is arranged above the horizontal base plate, and the flat grinding jig is detachably arranged on the on the rotating base.
根据本实用新型的一些实施例,所述运动装置还包括滑块,所述滑块连接所述动力机构,所述水平底板还设有滑轨,所述滑块与所述滑轨滑动连接。According to some embodiments of the present invention, the motion device further includes a slider, the slider is connected to the power mechanism, the horizontal base plate is further provided with a slide rail, and the slider is slidably connected to the slide rail.
根据本实用新型的一些实施例,所述辅助压料治具还包括固定底座和旋转机构,所述固定底座可拆卸的设置在所述水平底板上,所述固定底座设有用于放置所述旋转机构的容纳腔,所述旋转机构连接所述固定底座并用于驱动所述旋转基座相对所述水平底板旋转。According to some embodiments of the present invention, the auxiliary pressing jig further includes a fixed base and a rotating mechanism, the fixed base is detachably arranged on the horizontal base plate, and the fixed base is provided with a fixed base for placing the rotating mechanism. The accommodating cavity of the mechanism, the rotating mechanism is connected to the fixed base and is used to drive the rotating base to rotate relative to the horizontal base plate.
根据本实用新型的一些实施例,所述水平底板还设有卡位滑槽,所述卡位滑槽设置于所述滑轨的侧边,所述滑块对应所述卡位滑槽设有卡位结构,所述卡位结构与所述卡位滑槽滑动卡接。According to some embodiments of the present invention, the horizontal bottom plate is further provided with a locking chute, the locking chute is arranged on the side of the slide rail, and the sliding block is provided with a corresponding locking chute. A latching structure, the latching structure is slidably latched with the latching chute.
根据本实用新型的一些实施例,所述卡位滑槽还设有限位结构。According to some embodiments of the present invention, the locking chute is further provided with a limiting structure.
根据本实用新型的一些实施例,所述平磨治具和所述旋转基座中的一者设置第一定位孔,另一者设置第一定位柱,所述第一定位柱穿设于对应的所述第一定位孔内。According to some embodiments of the present invention, one of the flat grinding jig and the rotating base is provided with a first positioning hole, and the other is provided with a first positioning column, and the first positioning column is passed through the corresponding inside the first positioning hole.
根据本实用新型的一些实施例,所述第二定位结构包括第二定位孔和第二定位柱,所述固定底座和所述水平底板中的一者设置第二定位孔,另一者设置第二定位柱,所述第二定位柱穿设于对应的所述第二定位孔内。According to some embodiments of the present invention, the second positioning structure includes a second positioning hole and a second positioning column, one of the fixed base and the horizontal bottom plate is provided with a second positioning hole, and the other is provided with a second positioning hole. Two positioning columns, the second positioning columns are penetrated in the corresponding second positioning holes.
根据本实用新型的一些实施例,所述压料板上设有把手。According to some embodiments of the present invention, the pressing plate is provided with a handle.
根据本实用新型的一些实施例,所述压料板还设有穿过结构,所述穿过结构用于外部工具穿过其对所述平磨治具上的产品进行固定。According to some embodiments of the present invention, the blank holder is further provided with a pass-through structure, and the pass-through structure is used for an external tool to pass through it to fix the product on the flat grinding jig.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.
附图说明Description of drawings
附图用来提供对本实用新型技术方案的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型的技术方案,并不构成对本实用新型技术方案的限制。The accompanying drawings are used to provide a further understanding of the technical solutions of the present invention, and constitute a part of the description. They are used to explain the technical solutions of the present invention together with the embodiments of the present invention, and do not constitute limitations to the technical solutions of the present invention.
图1为本实用新型一些实施例的辅助压料治具示意图;FIG. 1 is a schematic diagram of an auxiliary pressing jig according to some embodiments of the present invention;
图2为本实用新型一些实施例的装载了平磨治具的辅助压料治具示意图;2 is a schematic diagram of an auxiliary pressing jig loaded with a flat grinding jig according to some embodiments of the present invention;
图3为本实用新型一些实施例的辅助压料治具的水平底板示意图;3 is a schematic diagram of a horizontal bottom plate of an auxiliary pressing jig according to some embodiments of the present invention;
图4为本实用新型一些实施例的辅助压料治具的固定底座和旋转基座的结构示意图;4 is a schematic structural diagram of a fixed base and a rotating base of an auxiliary pressing fixture according to some embodiments of the present invention;
图5为图4沿A-A方向的剖面示意图;5 is a schematic cross-sectional view along the A-A direction of FIG. 4;
图6为本实用新型一些实施例的辅助压料治具的压料座的斜仰视图。FIG. 6 is an oblique bottom view of the material pressing seat of the auxiliary material pressing jig according to some embodiments of the present invention.
附图标记:Reference number:
辅助压料治具100;水平底板110;压料板120;穿过结构121;三轴气缸130;旋转基座140;第一定位柱141;固定底座150;第二定位结构160;第二定位孔161;第二定位柱 162;滑块170;滑轨180;卡位滑槽181;限位结构182;把手190;Auxiliary pressing
平磨治具210;第一定位结构220;第一定位孔221;
旋转机构410;
容纳腔510;
柔性压块610;卡位结构620。The flexible
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the azimuth description, for example, the azimuth or position relationship indicated by up, down, front, rear, etc., is based on the azimuth or position relationship shown in the accompanying drawings, which is only for the convenience of description The present invention and simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above-mentioned words in the present utility model in combination with the specific content of the technical solution .
下面结合附图,对本实用新型实施例作进一步阐述。The embodiments of the present utility model will be further described below with reference to the accompanying drawings.
参照图1、2和图6所示,根据本实用新型实施例的辅助压料治具100,用于平磨治具210,包括有压料座和水平底板110。压料座包括有运动装置、压料板120和柔性压块610。运动装置包括动力机构;动力机构连接压料板120并用于驱动压料板120上下移动,连接方式可以为开设通孔用紧固件连接或者设置能起到卡位作用的结构,动力机构可以为气缸以及其控制结构或者为步进电机以及其控制电路以及与气缸或步进电机作用相同的结构,利用机械结构代替人工下压平磨治具210可以减少产品固定到平磨治具210工段的人工成本以及对工人熟练度的要求。柔性压块610通过粘性材料设置在压料板120下表面;柔性压块610在下压时可以均匀接触需要固定的产品从而使产品各个部位受力均匀进而减少下压过程中的产品损坏,提高良品率。柔性压块610可以选用橡胶块或者优力胶块等,若选用优力胶块则可以在具有上述有益效果下,进一步降低成本。Referring to FIGS. 1 , 2 and 6 , the auxiliary
需要说明的是,参照图2所示,图2为本实用新型一些实施例的装载了平磨治具的辅助压料治具示意图。图2中的平磨治具210上的凸起矩形部分为置物模块,置物模块与平磨治具210可以为一体件或者置物模块可拆卸的固定在平磨治具210上。置物模块上放置的产品在图2中没有标出。置物模块上会对应产品的形状或外形设置固定孔等固定结构。压料板120 向下压紧平磨治具210置物模块上的产品时,可由工人或机械设备等通过固定孔将产品各处高度相同地固定在置物模块上。可以理解的是,平磨治具210也可以不设置置物模块,平磨治具210上直接根据对应产品的形状或外形设置固定孔等固定结构,并可以在压料板120的按压下,将产品直接固定在平磨治具210上。It should be noted that, referring to FIG. 2 , FIG. 2 is a schematic diagram of an auxiliary pressing jig loaded with a flat grinding jig according to some embodiments of the present invention. The raised rectangular part on the
在本实用新型的一些具体实施例中,参照图1和图2所示,辅助压料治具100还包括水平底板110和旋转基座140。旋转基座140设置在水平底板110的上方。平磨治具210通过可拆卸的设置在旋转基座140上。设置方式可以为图2所示的第一定位结构220。第一定位结构220用于向平磨治具210提供转动力矩。第一定位结构220可以为设置在平磨治具210 上的定位孔和对应设置在旋转基座140上的定位柱或者设置在平磨治具210上的定位柱和对应设置在旋转基座140上的定位孔。平磨治具210通过第一定位结构220定位在旋转基座140上后,可以相对水平底板110进行旋转,从而切换同一个平磨治具210上需要下压的其它产品,提高辅助压料治具100的使用效率。In some specific embodiments of the present invention, as shown in FIGS. 1 and 2 , the auxiliary
可以理解的是,第一定位结构220可以为一组或多组;当第一定位结构220为一组时,即第一定位结构220选为平磨治具210上的一个定位孔和旋转基座140上的对应设置的一个定位柱时,第一定位结构220的形状为可以向平磨治具210提供转动力矩形状,例如正方形或五角星形、椭圆形等,可以防止旋转基座140转动时平磨治具210打滑,提高平磨治具210 旋转效率。作为进一步的拓展,参照图2和图4所示,第一定位结构220包括设置于平磨治具210上的第一定位孔221和对应设置在旋转基座140上的第一定位柱141。第一定位柱141 的高度可以低于第一定位孔221,从而减少第一定位柱141在下压过程中对压料座形成干扰,同时也方便平磨治具210的安装。当第一定位结构220为多组时,第一定位结构220的形状可以设置为圆形,选用圆形可以简化多组第一定位结构220的对齐过程,提高装配效率。It can be understood that the
在本实用新型的一些具体实施例中,参照图1、2和图3所示,水平底板110设有滑轨180;运动装置还包括滑块170,滑块170连接动力机构的三轴气缸130。滑块170在滑轨180上沿着滑轨180移动;滑轨180可以设置为若干条,当设置为平行的两条时能提高压料座通过滑块170移动时的稳定性和流畅度。In some specific embodiments of the present invention, as shown in FIGS. 1 , 2 and 3 , the
在本实用新型的一些具体实施例中,参照图1、2和图4、5所示,辅助压料治具100还包括固定底座150和旋转机构410,固定底座150可拆卸地设置在水平底板110上,设置方式可以为如图1所示的第二定位结构160,固定底座150还设有用于设置旋转机构410的容纳腔510;旋转机构410连接固定底座150和旋转基座140并用于相对水平底板110旋转固定底座150。固定底座150可以用于补偿压料座下压时压料板120下压的距离,同时方便平磨治具210的安装与拆卸,提高压料座下压效率和平磨治具210更换效率。将旋转基座140 的旋转机构410设置在固定底座150的容纳腔510中,使旋转机构410与固定底座150和旋转基座140相连接,可以在维护旋转机构410时将固定底座150移出水平底板110并更换为另一个固定底座150和旋转基座140,进行模块化设置,方便更换部件及维护。旋转机构410 实现旋转的部件可以为滚珠轴承或者滑动轴承等。第二定位结构160可以为设置在固定底座 150上的定位孔和对应设置在水平底板110上的定位柱或者设置在水平底板110上的定位柱和对应设置在固定底座150上的定位孔。第二定位结构160用于旋转基座140相对水平底板 110进行旋转时固定固定底座150。In some specific embodiments of the present invention, as shown in FIGS. 1 and 2 and FIGS. 4 and 5 , the auxiliary
可以理解的是,第二定位结构160可以为一组或多组;当第二定位结构160为一组时,即第二定位结构160选为固定底座150上的一个定位孔和水平底板110上的对应设置的一个定位柱,第二定位结构160的形状为可以向固定底座150提供转动力矩形状,例如正方形或五角星形、椭圆形等,可以防止旋转基座140转动时固定底座150相对水平底板110打滑,提高旋转基座140旋转效率。作为进一步的拓展,第二定位结构160可以为设置于固定底座 150上的第二定位孔161和对应设置在水平底板110上的第二定位柱162,且第二定位柱162 的高度低于第二定位孔161,从而使不同种类的平磨治具210的安装不会受到影响并且大大提高旋转基座140的工作稳定性。需要说明的是,当第二定位结构160设置有多组时,第二定位结构160的形状可选用圆形,选用圆形可以简化多组第二定位结构160的对齐过程,提高装配效率。It can be understood that, the
在本实用新型的一些具体实施例中,参照图1、2、3和图6所示,水平底板110还设有卡位滑槽181;卡位滑槽181设置于滑轨180的侧边;滑块170对应卡位滑槽181设有卡位结构620。卡位滑槽181和卡位结构620用于压料座下压平磨治具210时,提供一部分下压的力,提高压料座下压工作时的稳定性。滑轨180两侧都设置卡位滑槽181时可以进一步达到提高稳定性的效果。滑块170的卡位结构620可以为固定在滑块170下方的螺丝或者卡位夹等,卡位结构620可以在卡位滑槽181内滑动。In some specific embodiments of the present invention, as shown in FIGS. 1 , 2 , 3 and 6 , the
作为进一步的拓展,参照图1、2和图3所示,卡位滑槽181还设有限位结构182。限位结构182可以为设置在卡位滑槽181的端点处的封闭结构,用于防止压料座移出滑轨180。限位结构182还可以为固定连接卡位滑槽181的限位块,限位块可以用于防止压料座移出滑轨180,也可以用于设置在压料座下压时所处在滑轨180的位置之前,用于快速移动压料座回到适于下压的位置,进而提高辅助压料治具100的使用效率和稳定性。As a further development, referring to FIGS. 1 , 2 and 3 , the locking
作为一些具体实施例中可选的方案,参照图1、2和图6所示,动力机构包括三轴气缸130和外接的气缸控制阀;使用气缸控制阀控制三轴气缸130驱动压料板120的上下移动可以在降低成本同时方便使用者控制压料座下压和升起,提高工作效率。As an optional solution in some specific embodiments, as shown in FIGS. 1 , 2 and 6 , the power mechanism includes a three-
在本实用新型的一些具体实施例中,参照图1和图2所示,压料板120上还设有把手190,把手190可以设置在压料板120侧表面或上表面,设置把手190益于控制压料座在滑轨180 上滑动,进而提高辅助压料治具100的使用效率;当把手190设置于压料板120上表面时,可以在只有一个把手190的条件下控制压料座在滑轨180上双向移动,可以进一步提高使用效率。In some specific embodiments of the present invention, as shown in FIG. 1 and FIG. 2 , a
可以理解的是,参照图1、2和图6所示,压料板120下压平磨治具210上放置的产品后,可以使用如螺丝刀、六角螺丝固定工具等工具穿过压料板120上设置的穿过结构120对产品进行固定,根据所需使用的固定工具类型和/或平磨治具210上的固定位置的分布在压料板120设置穿过结构121。穿过结构121可以为开孔或者凹槽,设置穿过结构121可以提高产品的固定效率。It can be understood that, referring to FIGS. 1 , 2 and 6 , after the
以上是对本实用新型的较佳实施进行了具体说明,但本实用新型并不局限于上述实施方式,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出种种的等同变形或替换,这些等同的变形或替换均包含在本实用新型权利要求所限定的范围内。The above is a specific description of the preferred implementation of the present utility model, but the present utility model is not limited to the above-mentioned embodiments, and those skilled in the art can also make various equivalent deformations or Replacement, these equivalent modifications or replacements are all included within the scope defined by the claims of the present invention.
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