CN216607453U - A pipe rotary sawing device - Google Patents

A pipe rotary sawing device Download PDF

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CN216607453U
CN216607453U CN202122970557.6U CN202122970557U CN216607453U CN 216607453 U CN216607453 U CN 216607453U CN 202122970557 U CN202122970557 U CN 202122970557U CN 216607453 U CN216607453 U CN 216607453U
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pipe
sawing
rotary
clamp assembly
push rod
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柯晓华
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Kinkalteck Foshan Intelligent Equipment Co ltd
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Kinkalteck Foshan Intelligent Equipment Co ltd
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Abstract

本实用新型公开了一种管材旋转锯切装置,包括机座,其特征在于:所述机座上安装有用于夹持管材绕自身中心旋转的旋转夹钳组件,所述机座上位于旋转夹钳组件的上游安装有将管材纵向送入到旋转夹钳组件内的自动喂料装置,所述机座上位于旋转夹钳组件的一侧横向滑动安装有由进给动力装置驱动的锯切头,所述机座上还设置有接收锯切后的物料的接料装置,该接料装置与所述旋转夹钳组件配合,该装置能够自动将管材上料,加快锯切速度,减少锯切管材时锯切头的磨损并且还能自动接收锯切后的物料,使管材锯切自动化,节省了生产成本,提高了装置的生产精度和效率。

Figure 202122970557

The utility model discloses a pipe rotary sawing device, comprising a machine base, which is characterized in that: a rotary clamp assembly for clamping a pipe material to rotate around its own center is installed on the machine base, and a rotary clamp is located on the machine base. The upstream of the clamp assembly is installed with an automatic feeding device that feeds the pipe longitudinally into the rotating clamp assembly, and a sawing head driven by the feeding power device is installed on the machine base in a lateral sliding manner on one side of the rotating clamp assembly. , The machine base is also provided with a material receiving device for receiving the sawed material, the material receiving device cooperates with the rotating clamp assembly, the device can automatically feed the pipe material, speed up the sawing speed, and reduce the sawing The sawing head is worn out when the pipe is cut, and the sawed material can be automatically received, so that the pipe sawing is automated, the production cost is saved, and the production precision and efficiency of the device are improved.

Figure 202122970557

Description

一种管材旋转锯切装置A pipe rotary sawing device

技术领域technical field

本实用新型涉及一种锯切装置,尤其涉及一种管材旋转锯切装置。The utility model relates to a sawing device, in particular to a rotary sawing device for pipes.

背景技术Background technique

锯切机作为一种锯切材料的机械设备,广泛应用在管材的生产领域。锯切机不仅能提高锯切材料的效率,还能有效避免材料的损坏,管材锯切时需要被两端夹持住,中间留出间隔由锯切头从间隔中将管材切断,这就需要刀片半径大于管材直径,刀片磨损也非常大并且在管材上料过程中最后总会剩有一段管材,因装置的局限性不能将剩下的管材继续上料锯切,造成浪费,目前并没有一套装置能够自动将管材上料,加快锯切速度,减少锯切管材时锯切头的磨损并且还能自动接收锯切后的物料。As a mechanical equipment for sawing materials, sawing machines are widely used in the field of pipe production. The sawing machine can not only improve the efficiency of sawing materials, but also effectively avoid material damage. When the pipe is sawed, it needs to be clamped by both ends, leaving an interval in the middle to cut the pipe from the interval by the sawing head, which requires The radius of the blade is larger than the diameter of the pipe, the wear of the blade is also very large, and there will always be a piece of pipe left in the process of feeding the pipe. The sleeve device can automatically feed the pipe material, speed up the sawing speed, reduce the wear of the sawing head when sawing the pipe material, and can also automatically receive the sawed material.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:提供一种管材旋转锯切装置,该装置能够自动将管材上料,加快锯切速度,减少锯切管材时锯切头的磨损并且还能自动接收锯切后的物料,使管材锯切自动化,节省了生产成本,提高了装置的生产精度和效率。The technical problem to be solved by the utility model is: to provide a pipe rotary sawing device, which can automatically feed the pipe material, speed up the sawing speed, reduce the wear of the sawing head when sawing the pipe material, and can automatically receive the sawing After the material is removed, the pipe sawing is automated, the production cost is saved, and the production accuracy and efficiency of the device are improved.

为解决上述技术问题,本实用新型的技术方案是:一种管材旋转锯切装置,包括机座,所述机座上安装有用于夹持管材绕自身中心旋转的旋转夹钳组件,所述机座上位于旋转夹钳组件的上游安装有将管材纵向送入到旋转夹钳组件内的自动喂料装置,所述机座上位于旋转夹钳组件的一侧横向滑动安装有由进给动力装置驱动的锯切头,所述机座上还设置有接收锯切后的物料的接料装置,该接料装置与所述旋转夹钳组件配合。In order to solve the above-mentioned technical problems, the technical solution of the present invention is as follows: a rotary sawing device for pipe materials, comprising a machine base, on which a rotary clamp assembly for clamping the pipe material to rotate around its own center is installed, and the machine An automatic feeding device is installed on the seat upstream of the rotating clamp assembly to feed the pipe longitudinally into the rotating clamp assembly, and a side of the rotating clamp assembly is laterally slidably installed on the base with a feeding power device. The driven sawing head is also provided with a material receiving device for receiving the sawed material, and the material receiving device cooperates with the rotating clamp assembly.

作为一种优选的方案,所述自动喂料装置包括位于机座一侧的喂料机架,所述喂料机架上纵向滑动安装有由纵向动力装置驱动的纵向滑座,所述纵向滑座上横向滑动安装有由夹持动力装置驱动的喂料夹钳组件,所述纵向滑座上还设置有立柱,所述立柱上安装有由升降动力装置驱动的升降座,所述升降座上固定有插入到管材孔内的纵向推杆,所述纵向推杆的内部设置有驱动通道,所述纵向推杆的自由端上径向滑动安装有若干个撑紧块,所述纵向推杆上的驱动通道与驱动气路连通用于驱动撑紧块的径向伸缩。As a preferred solution, the automatic feeding device includes a feeding frame located on one side of the machine base, and a longitudinal sliding seat driven by a longitudinal power device is installed longitudinally on the feeding frame. A feeding clamp assembly driven by a clamping power device is installed laterally on the seat, and a vertical column is also arranged on the vertical sliding seat, and a lifting seat driven by a lifting power device is installed on the vertical column. A longitudinal push rod inserted into the pipe hole is fixed, a drive channel is arranged inside the longitudinal push rod, a number of support blocks are radially slidably installed on the free end of the longitudinal push rod, and the longitudinal push rod is installed on the The driving channel is communicated with the driving air path for driving the radial expansion and contraction of the holding block.

作为一种优选的方案,所述纵向滑座上位于喂料夹钳组件的上游还设置有用于支撑管材的辅助支撑结构,所述辅助支撑结构包括安装支座和升降安装于所述安装支座上的辊架,所述辊架上转动安装有辅助支撑辊,所述安装支座上安装有调节所述辊架高度的高度调节机构。As a preferred solution, an auxiliary support structure for supporting pipes is further provided on the longitudinal sliding seat upstream of the feeding clamp assembly, the auxiliary support structure includes a mounting support and a lifting and mounting on the mounting support The roller frame on the roller frame is rotatably installed with auxiliary support rollers, and a height adjustment mechanism for adjusting the height of the roller frame is installed on the installation support.

作为一种优选的方案,所述安装支座包括固定于纵向滑座上的两个导向柱,所述导向柱的上端均设置有安装板,所述辊架的两端滑动套装在导向柱上,所述高度调节机构包括转动安装于安装板上的调节螺杆,所述调节螺杆的螺纹段与辊架之间螺纹连接。As a preferred solution, the installation support includes two guide columns fixed on the longitudinal sliding seat, the upper ends of the guide columns are provided with mounting plates, and the two ends of the roller frame are slidably sleeved on the guide columns , the height adjustment mechanism includes an adjustment screw that is rotatably mounted on the mounting plate, and the threaded section of the adjustment screw is threadedly connected to the roller frame.

作为一种优选的方案,所述纵向推杆包括固定于升降座上的推杆本体,所述驱动通道设置于所述推杆本体的内部,所述推杆本体上设置有方便与驱动气路连接的连接孔,所述推杆本体的端部螺纹连接有连接头部,所述连接头部内设置有与驱动通道连通的驱动腔室,所述连接头部上设置有均匀分布的与驱动腔室连通的至少两个径向安装孔,所述撑紧块径向滑动安装于所述径向安装孔内,所述撑紧块与径向安装孔之间密封配合。As a preferred solution, the longitudinal push rod includes a push rod body fixed on the lift seat, the driving channel is arranged inside the push rod body, and the push rod body is provided with a convenient and driving air circuit The connecting hole for connection, the end of the push rod body is screwed with a connecting head, the connecting head is provided with a driving chamber that communicates with the driving channel, and the connecting head is provided with evenly distributed and driving At least two radial installation holes communicated with the chambers, the holding block is radially slidably installed in the radial installation holes, and the holding block is in sealing fit with the radial installation holes.

作为一种优选的方案,所述接料装置包括成品接料装置和尾料接料装置,所述机座上位于旋转夹钳组件的下游侧设置有落料口,所述尾料接料装置设置于落料口的下方用于接收输出尾料;所述成品接料装置包括滑动安装于机座上的接料滑槽,所述接料滑槽由接料动力装置驱动在接料工位和避让工位之间滑动。As a preferred solution, the material receiving device includes a finished product receiving device and a tailing material receiving device, the machine base is provided with a blanking port on the downstream side of the rotating clamp assembly, and the tailing material receiving device It is arranged below the blanking port for receiving and outputting tail materials; the finished product receiving device includes a receiving chute slidingly installed on the machine base, and the material receiving chute is driven by the material receiving power device at the material receiving station. Sliding between and avoidance stations.

作为一种优选的方案,所述接料滑槽上排列有若干根接料导杆,该接料导杆之间形成了方便金属屑掉落的间隙。As a preferred solution, a plurality of feeding guide rods are arranged on the feeding chute, and gaps are formed between the feeding guide rods to facilitate the falling of metal chips.

作为一种优选的方案,所述旋转夹钳组件包括固定于机座上的夹钳座,所述夹钳座上旋转安装有旋转夹钳,所述夹钳座上安装有驱动所述旋转夹钳旋转的旋转动力装置。As a preferred solution, the rotary clamp assembly includes a clamp base fixed on the machine base, a rotary clamp is rotatably mounted on the clamp base, and a rotary clamp is installed on the clamp base to drive the rotary clamp Rotary power unit for tongs to rotate.

作为一种优选的方案,所述尾料接料装置包括处于机座内部且位于落料口下方的落料斗,所述落料斗的下方设置有尾料输送带。As a preferred solution, the tailing material receiving device includes a blanking hopper located inside the machine base and below the blanking port, and a tailings conveyor belt is arranged below the blanking hopper.

采用了上述技术方案后,本实用新型的效果是:由于管材旋转锯切装置,包括机座,所述机座上安装有用于夹持管材绕自身中心旋转的旋转夹钳组件,所述机座上位于旋转夹钳组件的上游安装有将管材纵向送入到旋转夹钳组件内的自动喂料装置,所述机座上位于旋转夹钳组件的一侧横向滑动安装有由进给动力装置驱动的锯切头,所述机座上还设置有接收锯切后的物料的接料装置,该接料装置与所述旋转夹钳组件配合,通过自动喂料装置使管材纵向送入到旋转夹钳组件内,再由旋转夹钳组件夹持管材绕自身中心旋转并与锯切头配合锯切,这样使锯切过程加快锯切头的锯切深度只需管材的管壁厚度即可切断,锯切头磨损更小,锯切完成后再由接料装置,该装置能够自动将管材上料,加快锯切速度,减少锯切管材时锯切头的磨损并且还能自动接收锯切后的物料,使管材锯切自动化,节省了生产成本,提高了装置的生产精度和效率。After the above technical solution is adopted, the effect of the present utility model is: because the pipe rotary sawing device includes a machine base, the machine base is installed with a rotating clamp assembly for clamping the pipe material to rotate around its center, and the machine base is An automatic feeding device is installed on the upstream side of the rotating clamp assembly to feed the pipe longitudinally into the rotating clamp assembly, and a lateral sliding installation on one side of the rotating clamp assembly is driven by the feeding power device on the base. The sawing head is also provided with a material receiving device for receiving the sawed material. The material receiving device cooperates with the rotating clamp assembly, and the pipe is longitudinally fed to the rotating clamp through the automatic feeding device. In the clamp assembly, the pipe is clamped by the rotating clamp assembly and rotated around its own center and sawed with the sawing head, so that the sawing process can be accelerated, and the cutting depth of the sawing head can be cut only by the thickness of the pipe wall. The sawing head wears less, and after the sawing is completed, the material receiving device can automatically feed the pipe material, speed up the sawing speed, reduce the wear of the sawing head when sawing the pipe, and can also automatically receive the sawed material. material, automatic pipe sawing, saving production costs, and improving the production accuracy and efficiency of the device.

又由于所述自动喂料装置包括位于机座一侧的喂料机架,所述喂料机架上纵向滑动安装有由纵向动力装置驱动的纵向滑座,所述纵向滑座上横向滑动安装有由夹持动力装置驱动的喂料夹钳组件,所述纵向滑座上还设置有立柱,所述立柱上安装有由升降动力装置驱动的升降座,所述升降座上固定有插入到管材孔内的纵向推杆,所述纵向推杆的内部设置有驱动通道,所述纵向推杆的自由端上径向滑动安装有若干个撑紧块,所述纵向推杆上的驱动通道与驱动气路连通用于驱动撑紧块的径向缩,通过纵向滑座带动立柱沿纵向移动,再由升降动力装置控制纵向推杆升降,使纵向推杆沿纵向能够进入管材,再由驱动通道内通气使撑紧块径向滑动与管材内壁接触涨紧,再通过纵向滑座纵向移动使管材上料锯切,该自动喂料装置能够帮助管材旋转锯切机上料,并且使管材尾段的一部分也能够锯切,有效帮助旋转锯切装置的上料,节省资源,提高效率。And because the automatic feeding device includes a feeding frame located on one side of the machine base, the longitudinal sliding seat driven by the longitudinal power device is installed longitudinally on the feeding frame, and the longitudinal sliding seat is slidably installed on the vertical sliding seat. There is a feeding clamp assembly driven by a clamping power device, and a vertical column is also arranged on the longitudinal sliding seat, and a lifting seat driven by a lifting power device is installed on the vertical column. The longitudinal push rod in the hole, the inside of the longitudinal push rod is provided with a drive channel, the free end of the longitudinal push rod is radially slidably installed with a number of support blocks, and the drive channel on the longitudinal push rod is connected to the drive The air passage is connected to drive the radial contraction of the support block, and the vertical sliding seat drives the vertical column to move in the longitudinal direction, and then the vertical push rod is controlled by the lifting power device to move up and down, so that the longitudinal push rod can enter the pipe in the longitudinal direction, and then the vertical push rod can enter the pipe in the longitudinal direction. The ventilation makes the support block radially slide in contact with the inner wall of the pipe, and then the pipe is fed and sawed through the longitudinal movement of the longitudinal sliding seat. It can also be sawed, effectively helping the feeding of the rotary sawing device, saving resources and improving efficiency.

又由于所述纵向滑座上位于喂料夹钳组件的上游还设置有用于支撑管材的辅助支撑结构,所述辅助支撑结构包括安装支座和升降安装于所述安装支座上的辊架,所述辊架上转动安装有辅助支撑辊,所述安装支座上安装有调节所述辊架高度的高度调节机构,帮助纵向滑座起支撑作用,使管材输送平稳,安装高度调节机构就能适应各种直径大小的管材,使它们在喂料过程中与旋转夹钳组件中心同轴。In addition, an auxiliary support structure for supporting pipes is also provided on the longitudinal sliding seat upstream of the feeding clamp assembly, and the auxiliary support structure includes an installation support and a roller frame mounted up and down on the installation support, Auxiliary support rollers are rotatably installed on the roller frame, and a height adjustment mechanism for adjusting the height of the roller frame is installed on the installation support, which helps the longitudinal sliding seat to play a supporting role and makes the pipe conveying smoothly. Accommodates pipes of various diameters and makes them coaxial with the center of the rotating clamp assembly during feeding.

又由于所述安装支座包括固定于纵向滑座上的两个导向柱,所述导向柱的上端均设置有安装板,所述辊架的两端滑动套装在导向柱上,所述高度调节机构包括转动安装于安装板上的调节螺杆,所述调节螺杆的螺纹段与辊架之间螺纹连接,采用螺纹连接,使高度调节机构结构简单、连接可靠、装拆方便。In addition, since the mounting support includes two guide columns fixed on the longitudinal sliding seat, the upper ends of the guide columns are provided with mounting plates, and the two ends of the roller frame are slidably sleeved on the guide columns, and the height adjustment The mechanism includes an adjusting screw which is rotatably mounted on the mounting plate, and the thread section of the adjusting screw is connected with the roller frame by screw thread connection, so that the height adjusting mechanism has a simple structure, reliable connection and convenient assembly and disassembly.

又由于所述纵向推杆包括固定于升降座上的推杆本体,所述驱动通道设置于所述推杆本体的内部,所述推杆本体上设置有方便与驱动气路连接的连接孔,所述推杆本体的端部螺纹连接有连接头部,所述连接头部内设置有与驱动通道连通的驱动腔室,所述连接头部上设置有均匀分布的与驱动腔室连通的至少两个径向安装孔,所述撑紧块径向滑动安装于所述径向安装孔内,所述撑紧块与径向安装孔之间密封配合,驱动气路通气后使连接头部内撑紧块沿径向伸出,由于密封配合,这样使撑紧块与管材贴合牢固,同时,由于连接头部是螺纹连接在推杆本体上,因此,可以跟换不同尺寸的连接头部就可以适合不同内孔直径的管材的自动喂料,并且推杆本体和连接头部分体制作,加工难度更低。And because the longitudinal push rod includes a push rod body fixed on the lift seat, the drive channel is arranged inside the push rod body, and the push rod body is provided with a connecting hole for convenient connection with the driving air path, The end of the push rod body is screwed with a connecting head, the connecting head is provided with a driving chamber that communicates with the driving channel, and the connecting head is provided with evenly distributed at least Two radial mounting holes, the holding block is radially slidably installed in the radial mounting hole, the holding block and the radial mounting hole are sealed and matched, and the air passage is driven to ventilate the connecting head. The holding block protrudes radially. Due to the sealing fit, the holding block is firmly attached to the pipe. At the same time, since the connecting head is threaded on the push rod body, the connecting head of different sizes can be replaced. It can be suitable for automatic feeding of pipes with different inner hole diameters, and the body of the push rod and the connecting head are made in one body, and the processing difficulty is lower.

又由于所述接料装置包括成品接料装置和尾料接料装置,所述机座上位于旋转夹钳组件的下游侧设置有落料口,所述尾料接料装置设置于落料口的下方用于接收输出尾料;所述成品接料装置包括滑动安装于机座上的接料滑槽,所述接料滑槽由接料动力装置驱动在接料工位和避让工位之间滑动,由此能够清楚将成品和尾料分类,方便了物品的收集,提高效率。In addition, because the material receiving device includes a finished product receiving device and a tailing material receiving device, the machine base is provided with a blanking port on the downstream side of the rotating clamp assembly, and the tailing material receiving device is arranged at the blanking port. The bottom part is used to receive the output tail; the finished product receiving device includes a receiving chute slidingly installed on the machine base, and the material receiving chute is driven by the material receiving power device between the material receiving station and the avoidance station. Sliding between, so that the finished products and tailings can be clearly classified, which facilitates the collection of items and improves efficiency.

又由于所述接料滑槽上排列有若干根接料导杆,该接料导杆之间形成了方便金属屑掉落的间隙,使锯切下来的管材上的金属屑从缝隙之间掉落,这样金属屑从缝隙掉落而不会对管材表面产生磨损,并且接料滑槽为若干根接料导杆,这样能减小对管材的接触面积,使摩擦减小,方便了管材的移动。In addition, because there are several splicing guide rods arranged on the splicing chute, a gap is formed between the splicing guide rods to facilitate the falling of metal chips, so that the metal chips on the sawed pipe fall from the gaps. In this way, the metal chips fall from the gap without causing wear on the surface of the pipe, and the splicing chute is a number of splicing guide rods, which can reduce the contact area with the pipe, reduce friction, and facilitate the handling of the pipe. move.

又由于所述尾料接料装置包括处于机座内部且位于落料口下方的落料斗,所述落料斗的下方设置有尾料输送带,方便尾料收集。In addition, because the tailing material receiving device includes a blanking hopper located inside the machine base and below the blanking port, a tailing material conveyor belt is arranged below the blanking material hopper, which is convenient for collecting the tailing material.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本实用新型实施例的立体图;1 is a perspective view of an embodiment of the present utility model;

图2是本实用新型实施例的自动喂料装置的立体图;2 is a perspective view of an automatic feeding device according to an embodiment of the present invention;

图3是本实用新型实施例的俯视图;3 is a top view of an embodiment of the present invention;

图4是本实用新型实施例的成品接料装置的立体图;4 is a perspective view of a finished product receiving device according to an embodiment of the present invention;

图中:1、机座;2、伺服电机;3、夹钳座;4、旋转夹钳;5、锯切头;6、成品接料装置;61、单轴气缸;62、接料滑槽;63、接料导杆; 7、接料工位;8、避让工位;9、尾料接料装置;91、落料口;92、落料斗;93、尾料输送带;10、喂料机架;11、直线模组;12、纵向滑座;13、立柱;14、单头气缸;15、升降座;16、纵向推杆;161、连接孔; 162、驱动通道;163、连接头部;164、驱动腔室;165、撑紧块;17、安装支座;171、安装板;172、导向柱;173、调节螺杆;18、辊架;181、辅助支撑辊;19、双头气缸;20、喂料夹钳组件;21、第一行程开关;22、第二行程开关。In the picture: 1. Machine base; 2. Servo motor; 3. Clamp base; 4. Rotary clamp; 5. Saw cutting head; 6. Finished material receiving device; 61. Single-axis cylinder; 62. Material receiving chute ;63, material receiving guide rod; 7, material receiving station; 8, avoidance station; 9, tailing material receiving device; 91, blanking port; 92, blanking hopper; 93, tail material conveyor belt; 10, feeding Material rack; 11. Linear module; 12. Longitudinal sliding seat; 13. Upright column; 14. Single-head cylinder; 15. Lifting seat; 16. Longitudinal push rod; 161. Connection hole; 162. Drive channel; head; 164, drive chamber; 165, support block; 17, mounting support; 171, mounting plate; 172, guide column; 173, adjusting screw; 18, roller frame; 181, auxiliary support roller; 19, double head cylinder; 20, feeding clamp assembly; 21, first travel switch; 22, second travel switch.

具体实施方式Detailed ways

下面通过具体实施例对本实用新型作进一步的详细描述。The present utility model will be further described in detail below through specific embodiments.

如图1至图3所示,一种管材旋转锯切装置,包括机座1,所述机座1上安装有用于夹持管材绕自身中心旋转的旋转夹钳组件,所述机座 1上位于旋转夹钳组件的上游安装有将管材纵向送入到旋转夹钳组件内的自动喂料装置,所述机座1上位于旋转夹钳组件的一侧横向滑动安装有由进给动力装置驱动的锯切头5,所述机座1上还设置有接收锯切后的物料的接料装置,该接料装置与所述旋转夹钳组件配合,在本实施例中,锯切头5部分为现有结构,可以采用无级变速电机控制锯切头5的进给,采用丝杠螺母机构使锯切头5横向移动,通过自动喂料装置使管材纵向送入到旋转夹钳组件内,再由旋转夹钳组件夹持管材绕自身中心旋转并与锯切头5配合锯切,这样使锯切过程加快锯切头的锯切深度只需管材的管壁厚度即可切断,并且锯切头5磨损更小,锯切完成后再由接料装置,该装置能够自动将管材上料,加快锯切速度,减少锯切管材时锯切头5的磨损并且还能自动接收锯切后的物料,使管材锯切自动化,节省了生产成本,提高了装置的生产精度和效率。As shown in Figures 1 to 3, a pipe rotary sawing device includes a machine base 1, on which a rotary clamp assembly for clamping the pipe to rotate around its center is installed, and on the machine base 1 An automatic feeding device that feeds the pipe longitudinally into the rotating clamp assembly is installed upstream of the rotating clamp assembly. The sawing head 5, the machine base 1 is also provided with a material receiving device for receiving the sawed material, and the material receiving device cooperates with the rotating clamp assembly. In this embodiment, the sawing head 5 is partially For the existing structure, the continuously variable motor can be used to control the feeding of the sawing head 5, the screw and nut mechanism can be used to move the sawing head 5 laterally, and the pipe material can be longitudinally fed into the rotating clamp assembly through the automatic feeding device. Then, the pipe is clamped by the rotating clamp assembly and rotated around its center and is sawed with the sawing head 5, so that the sawing process is accelerated. The head 5 wears less, and after the sawing is completed, the material receiving device can automatically feed the pipe material, speed up the sawing speed, reduce the wear of the sawing head 5 when sawing the pipe, and can also automatically receive the sawed material. material, automatic pipe sawing, saving production costs, and improving the production accuracy and efficiency of the device.

在本实施例中,所述自动喂料装置包括位于机座1一侧的喂料机架 10,所述喂料机架10上纵向滑动安装有由纵向动力装置驱动的纵向滑座12,所述纵向滑座12上横向滑动安装有由夹持动力装置驱动的喂料夹钳组件20,所述纵向滑座12上还设置有立柱13,所述立柱13上安装有由升降动力装置驱动的升降座15,所述升降座15上固定有插入到管材孔内的纵向推杆16,所述纵向推杆16的内部设置有驱动通道162,所述纵向推杆16的自由端上径向滑动安装有若干个撑紧块165,所述纵向推杆16上的驱动通道162与驱动气路连通用于驱动撑紧块165的径向伸缩,所述喂料机架10上还安装有用于限制纵向滑座12滑动位置的第一行程21开关和第二行程开关22,所述第一行程21开关位于纵向滑座12上远离旋转夹钳组件极限位置处,所述第二行程开关22位于纵向滑座12靠近旋转夹钳组件极限位置处,所述纵向动力装置为直线模组 11,通过直线模组11带动纵向滑座12上的喂料夹钳组件20,所述夹持动力装置包括双头气缸,再通过双头气缸的两端的伸缩控制了喂料夹钳组件20的夹持和松开,这样就能带动管材的纵向移动,所述升降动力装置包括单头气缸14,所述单头气缸14能够带动纵向推杆16升降,当管材锯切到喂料夹钳组件20无法夹持送料的长度时,直线模组11带动纵向滑座12上的立柱13往第一行程21开关位置移动,当立柱13上的纵向推杆16的自由端就处于管材尾部位置上方,这样单头气缸14带动纵向推杆16下降,使纵向推杆16与管材孔对齐,接着插入管材孔,通过驱动通道162使撑紧块165与管材孔内壁接触涨紧,通过摩擦力带动管材就能继续送料,完成锯切,该自动喂料装置能够帮助管材旋转锯切机上料,并且使管材尾段的一部分也能够锯切,有效改善旋转锯切机的缺陷,节省资源,提高效率。In this embodiment, the automatic feeding device includes a feeding frame 10 located on one side of the machine base 1, and a longitudinal sliding seat 12 driven by a longitudinal power device is installed on the feeding frame 10 longitudinally. The longitudinal sliding seat 12 is laterally slidably installed with a feeding clamp assembly 20 driven by a clamping power device, and a vertical column 13 is also installed on the longitudinal sliding seat 12. The lift seat 15 is fixed with a longitudinal push rod 16 inserted into the pipe hole, the longitudinal push rod 16 is provided with a drive channel 162 inside, and the free end of the longitudinal push rod 16 slides radially on A number of holding blocks 165 are installed, and the driving channel 162 on the longitudinal push rod 16 communicates with the driving air path to drive the radial expansion and contraction of the holding blocks 165. The feeding frame 10 is also installed with a limit The first stroke 21 switch and the second stroke switch 22 in the sliding position of the longitudinal slide 12, the first stroke 21 switch is located on the longitudinal slide 12 away from the limit position of the rotating clamp assembly, and the second stroke switch 22 is located in the longitudinal direction. The sliding seat 12 is close to the limit position of the rotating clamp assembly. The longitudinal power device is a linear module 11. The linear module 11 drives the feeding clamp assembly 20 on the longitudinal sliding seat 12. The clamping power device includes a double The head cylinder, and then the clamping and loosening of the feeding clamp assembly 20 are controlled by the telescoping of both ends of the double head cylinder, so that the longitudinal movement of the pipe can be driven. The lifting power device includes a single head cylinder 14. The single head cylinder 14 The head cylinder 14 can drive the longitudinal push rod 16 to rise and fall. When the pipe is sawed to the length that the feeding clamp assembly 20 cannot hold the feeding material, the linear module 11 drives the vertical column 13 on the longitudinal slide 12 to the switch position of the first stroke 21 When the free end of the longitudinal push rod 16 on the upright column 13 is above the position of the tail of the pipe, the single-headed air cylinder 14 drives the longitudinal push rod 16 to descend, so that the longitudinal push rod 16 is aligned with the pipe hole, and then inserted into the pipe hole, by driving The channel 162 makes the support block 165 contact with the inner wall of the pipe hole to tighten, and the pipe can continue to be fed through frictional force to complete the sawing. It can also be sawed, effectively improving the defects of the rotary sawing machine, saving resources and improving efficiency.

如图3所示,所述纵向滑座12上位于喂料夹钳组件20的上游还设置有用于支撑管材的辅助支撑结构,所述辅助支撑结构包括安装支座17 和升降安装于所述安装支座17上的辊架,所述辊架上转动安装有辅助支撑辊,所述安装支座17上安装有调节所述辊架高度的高度调节机构,所述安装支座17包括固定于纵向滑座12上的两个导向柱172,所述导向柱172的上端均设置有安装板171,所述辊架的两端滑动套装在导向柱172上,所述高度调节机构包括转动安装于安装板171上的调节螺杆,所述调节螺杆的螺纹段与辊架之间螺纹连接,通过设置辅助支撑结构,当喂料夹钳组件20不在夹持管材时起到支撑作用,防止锯切时因管材过长导致管材弯曲,并且所述辅助支撑结构包括辊架,辊架上转动安装有辅助支撑辊,这样管材被带动时支撑辊也能跟转能够有效减小摩擦,使上料流畅,再通过螺纹连接使支撑辊能够调节高度,这样不同直径的管材都能确保夹持时与旋转夹钳组件同轴。As shown in FIG. 3 , an auxiliary support structure for supporting pipes is also provided on the longitudinal sliding seat 12 upstream of the feeding clamp assembly 20 . The roller frame on the support 17, the auxiliary support roller is rotatably installed on the roller frame, the height adjustment mechanism for adjusting the height of the roller frame is installed on the installation support 17, and the installation support 17 includes a vertical Two guide posts 172 on the sliding seat 12, the upper ends of the guide posts 172 are provided with mounting plates 171, the two ends of the roller frame are slidably sleeved on the guide posts 172, and the height adjustment mechanism includes a rotating installation on the mounting plate 172. The adjusting screw on the plate 171, the threaded section of the adjusting screw and the roller frame are threadedly connected, and by setting the auxiliary support structure, when the feeding clamp assembly 20 is not clamping the pipe, it plays a supporting role, preventing the The tube is too long and the tube is bent, and the auxiliary support structure includes a roller frame, and an auxiliary support roller is installed on the roller frame, so that the support roller can also follow the rotation when the tube is driven, which can effectively reduce friction and make feeding smooth. The threaded connection enables the height of the support rollers to be adjusted so that pipes of different diameters can be clamped coaxially with the rotating clamp assembly.

所述纵向推杆16包括固定于升降座15上的推杆本体,所述驱动通道162设置于所述推杆本体的内部,所述推杆本体上设置有方便与驱动气路连接的连接孔161,所述推杆本体的端部螺纹连接有连接头部163,所述连接头部163内设置有与驱动通道162连通的驱动腔室164,所述连接头部163上设置有均匀分布的与驱动腔室164连通的至少两个径向安装孔,所述撑紧块165径向滑动安装于所述径向安装孔内,所述撑紧块165与径向安装孔之间密封配合,通过密封配合能够有效使撑紧块165 与管材孔内壁贴合,这样能够有足够的摩擦力带动管材上料,同时,由于连接头部163是螺纹连接在推杆本体上,因此,可以跟换不同尺寸的连接头部163就可以适合不同内孔直径的管材的自动喂料,并且推杆本体和连接头部163分体制作,加工难度更低。The longitudinal push rod 16 includes a push rod body fixed on the lift seat 15 , the drive channel 162 is arranged inside the push rod body, and the push rod body is provided with a connecting hole for convenient connection with the driving air path. 161, the end of the push rod body is screwed with a connecting head 163, the connecting head 163 is provided with a driving chamber 164 that communicates with the driving channel 162, and the connecting head 163 is provided with evenly distributed At least two radial mounting holes communicated with the driving chamber 164, the holding block 165 is radially slidably installed in the radial mounting holes, and the holding block 165 is in sealing fit with the radial mounting holes, The support block 165 can be effectively attached to the inner wall of the pipe hole through the sealing fit, so that there is enough friction to drive the pipe material. The connecting heads 163 of different sizes can be suitable for automatic feeding of pipes with different inner hole diameters, and the push rod body and the connecting head 163 are made separately, which is less difficult to process.

如图1和图3所示,所述接料装置包括成品接料装置6和尾料接料装置9,所述机座1上位于旋转夹钳组件的下游侧设置有落料口91,所述尾料接料装置9设置于落料口91的下方用于接收输出尾料,所述尾料接料装置9包括处于机座1内部且位于落料口91下方的落料斗92,所述落料斗92的下方设置有尾料输送带93,通过落料斗92使尾料都落在尾料输送带93上,方便了尾料的收集。所述成品接料装置6包括滑动安装于机座1上的接料滑槽62,如图4所示,所述接料滑槽62上排列有若干根接料导杆63,该接料导杆63之间形成了方便金属屑掉落的间隙,使锯切下来的管材上的金属屑从缝隙之间掉落,这样金属屑从缝隙掉落而不会对管材表面产生磨损,并且接料滑槽62为若干根接料导杆63,这样能减小对管材的接触面积,使摩擦减小,方便了管材的移动;所述接料滑槽62由接料动力装置驱动在接料工位7和避让工位8之间滑动,所述接料动力装置包括单轴气缸61,所述接料工位7位于接料滑槽62在旋转夹钳组件下方的位置,所述避让工位8位于接料滑槽62远离旋转夹钳组件的位置,通过单轴气缸61的导杆伸缩就能够控制接料滑槽62接收所需要的成品,使装置自动化,提升效率。As shown in FIG. 1 and FIG. 3 , the material receiving device includes a finished material receiving device 6 and a tail material receiving device 9, and a material blanking port 91 is provided on the machine base 1 on the downstream side of the rotating clamp assembly, so The tailing material receiving device 9 is arranged below the blanking port 91 for receiving and outputting tailings. A tail material conveying belt 93 is arranged below the blanking hopper 92 , and the tailing material falls on the tailing material conveying belt 93 through the blanking hopper 92 , which facilitates the collection of the tailing material. The finished product receiving device 6 includes a material receiving chute 62 slidably installed on the machine base 1 . As shown in FIG. 4 , a plurality of material receiving guide rods 63 are arranged on the material receiving chute 62 . A gap is formed between the rods 63 to facilitate the falling of metal chips, so that the metal chips on the sawed pipe fall from the gap, so that the metal chips fall from the gap without causing wear on the surface of the pipe, and the material can be received. The chute 62 is a number of splicing guide rods 63, which can reduce the contact area with the pipe material, reduce friction, and facilitate the movement of the pipe material; Sliding between position 7 and avoidance station 8, the material receiving power device includes a uniaxial cylinder 61, the material receiving station 7 is located at the position where the material receiving chute 62 is below the rotating clamp assembly, the avoidance station 8 is located at the position where the material receiving chute 62 is far away from the rotating clamp assembly, and the material receiving chute 62 can be controlled to receive the required finished products by extending and retracting the guide rod of the single-axis air cylinder 61, so as to automate the device and improve the efficiency.

在本实施例中,所述旋转夹钳组件包括固定于机座1上的夹钳座3,所述夹钳座3上旋转安装有旋转夹钳4,所述夹钳座3上安装有驱动所述旋转夹钳4旋转的旋转动力装置,所述旋转动力装置包括伺服电机2。In this embodiment, the rotating clamp assembly includes a clamp base 3 fixed on the machine base 1 , a rotating clamp 4 is rotatably mounted on the clamp base 3 , and a drive is installed on the clamp base 3 The rotary power device for rotating the rotary clamp 4 includes a servo motor 2 .

本实用新型的工作原理:首先旋转锯切机工作时,管材单根上料,通过自动喂料装置进行上料,直线模组11带动纵向滑座12往第一行程 21开关移动,纵向滑座12上有辅助支撑结构,这样在移动过程中,能够给管材支撑并调节管材放置高度,然后喂料夹钳组件20开始工作,双头气缸收缩使喂料夹钳组件20夹紧管材,再依靠直线模组11带动纵向滑座12往第二行程开关22移动,这样夹持的管材就随着纵向滑座12 一起移动,这时使管材纵向送入到旋转夹钳组件内,喂料夹钳组件松开,再由旋转夹钳组件夹持管材绕自身中心旋转,同时锯切头5由无级变速电机带动旋转,再通过横向滑座靠近管材,进行锯切,锯切完成后再由接料装置接料,单轴气缸61推动接料滑槽62移动至接料工位7进行成品接料,随后纵向滑座12重复上述步骤,继续带动管材上料,直至管材剩余长度夹钳组件无法继续送料,就采用纵向推杆16,也是直线模组 11带动纵向滑座12,使立柱13上的纵向推杆16往第一开关行程位置处移动,单头气缸14通过升降座15使纵向推杆16下降,当纵向推杆 16与管材孔中心同轴时,直线模组11带动纵向滑座12往上游移动,使纵向推杆16插入管材孔,再由连接孔161进气经过驱动通道162进入驱动腔室164使撑紧块165与管材内孔贴合撑紧,控制管材的上料,在旋转夹钳组件上伸出足够长度后,撑紧块165松开,靠旋转夹钳组件夹紧回转,锯切头5继续靠无级变速电机带动进行锯切,然后成品接料直至管材长度低于成品长度时,成为尾料,接料滑槽62退回至避让工位8,通过纵向推杆16从旋转夹钳组件中推出落入落料斗92下方的尾料输送带93,进行尾料收集,然后重复开头的步骤新的管材上料进行锯切。The working principle of the utility model: first, when the rotary sawing machine is working, a single pipe is fed, and the feeding is carried out through the automatic feeding device. There is an auxiliary support structure on it, so that in the process of moving, the pipe can be supported and the height of the pipe can be adjusted, and then the feeding clamp assembly 20 starts to work. The module 11 drives the longitudinal slide 12 to move toward the second travel switch 22, so that the clamped pipe moves with the longitudinal slide 12, and the pipe is longitudinally fed into the rotating clamp assembly, and the clamp assembly is fed. Loosen, and then the pipe is clamped by the rotating clamp assembly to rotate around its own center. At the same time, the sawing head 5 is driven by the stepless speed change motor to rotate, and then approach the pipe through the transverse sliding seat for sawing. After the sawing is completed, the material is connected The device receives the material, the single-axis air cylinder 61 pushes the material receiving chute 62 to move to the material receiving station 7 for finished material receiving, and then the longitudinal slide 12 repeats the above steps to continue to drive the pipe material until the remaining length of the pipe material. The clamp assembly can no longer continue. For feeding, the longitudinal push rod 16 is used. It is also the linear module 11 that drives the longitudinal slide 12 to move the longitudinal push rod 16 on the column 13 to the first switch stroke position. 16 descends, when the longitudinal push rod 16 is coaxial with the center of the pipe hole, the linear module 11 drives the longitudinal slide 12 to move upstream, so that the longitudinal push rod 16 is inserted into the pipe hole, and then the air enters from the connecting hole 161 through the drive channel 162 The driving chamber 164 makes the holding block 165 fit and tighten with the inner hole of the pipe, and controls the feeding of the pipe. After a sufficient length is extended from the rotating clamp assembly, the holding block 165 is released and clamped by the rotating clamp assembly. Rotate, the sawing head 5 continues to be driven by the stepless variable speed motor for sawing, and then the finished product is spliced until the length of the pipe is lower than the length of the finished product, which becomes the tail material, and the splicing chute 62 returns to the avoidance station 8, through the longitudinal push rod 16 Push out the tail material conveying belt 93 that falls under the hopper 92 from the rotating clamp assembly to collect the tail material, and then repeat the steps at the beginning to load a new pipe material for sawing.

以上所述实施例仅是对本发明的优选实施方式的描述,不作为对本发明范围的限定,在不脱离本发明设计精神的基础上,对本发明技术方案作出的各种变形和改造,均应落入本发明的权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. On the basis of not departing from the design spirit of the present invention, various deformations and modifications made to the technical solutions of the present invention shall be It falls into the protection scope determined by the claims of the present invention.

Claims (9)

1. The utility model provides a tubular product rotary saw cuts device, includes the frame, its characterized in that: the pipe cutting machine is characterized in that a rotary clamp assembly used for clamping a pipe to rotate around the center of the pipe cutting machine is installed on the base, an automatic feeding device used for longitudinally feeding the pipe into the rotary clamp assembly is installed on the upper portion, located on the upper portion of the rotary clamp assembly, of the base, a sawing head driven by a feeding power device is installed on one side, located on the rotary clamp assembly, of the base in a transverse sliding mode, a material receiving device used for receiving materials after sawing is further arranged on the base, and the material receiving device is matched with the rotary clamp assembly.
2. A pipe rotary sawing device as claimed in claim 1, wherein: automatic feeding device is including being located the feed frame of frame one side, vertical slidable mounting has by vertical power device driven vertical slide in the feed frame, lateral sliding mounting has by centre gripping power device driven feed clamp subassembly on the vertical slide, still be provided with the stand on the vertical slide, install the lift seat by lift power device driven on the stand, be fixed with the downthehole vertical push rod of inserting tubular product on the lift seat, the inside of vertical push rod is provided with drive passage, radial slidable mounting has a plurality of to prop tight piece on the free end of vertical push rod, drive passage on the vertical push rod links with the drive gas circuit and is used for the drive to prop radial flexible of tight piece.
3. A pipe rotary sawing device according to claim 2, characterized in that: an auxiliary supporting structure for supporting the pipes is further arranged on the upper stream of the feeding clamp assembly on the longitudinal sliding seat, the auxiliary supporting structure comprises an installation support and a roller frame arranged on the installation support in a lifting mode, an auxiliary supporting roller is arranged on the roller frame in a rotating mode, and a height adjusting mechanism for adjusting the height of the roller frame is arranged on the installation support.
4. A pipe rotary sawing device according to claim 3, characterized in that: the utility model discloses a roller frame, including the roller frame, the roller frame is provided with the roller frame, the installation support is including being fixed in two guide posts on vertical slide, the upper end of guide post all is provided with the mounting panel, the both ends sliding sleeve of roller frame is on the guide post, height adjusting mechanism installs the adjusting screw on the mounting panel including rotating, threaded connection between adjusting screw's screw thread section and the roller frame.
5. The pipe rotary sawing device of claim 4, wherein: the vertical push rod is including being fixed in the push rod body on the seat that goes up and down, drive channel set up in the inside of push rod body, be provided with the connecting hole that makes things convenient for and drive the gas circuit to be connected on the push rod body, the tip threaded connection of push rod body has connecting head, be provided with the drive cavity with the drive channel intercommunication in the connecting head, be provided with evenly distributed in the connecting head and drive two at least radial mounting holes of cavity intercommunication, prop tight piece radial slidable mounting in the radial mounting hole, prop between tight piece and the radial mounting hole sealed cooperation.
6. The pipe rotary sawing device of claim 5, wherein: the material receiving device comprises a finished product material receiving device and a tailing material receiving device, a blanking port is formed in the base and located on the downstream side of the rotary clamp assembly, and the tailing material receiving device is arranged below the blanking port and used for receiving output tailing materials; the finished product receiving device comprises a receiving chute which is slidably mounted on the base, and the receiving chute is driven by a receiving power device to slide between a receiving station and an avoiding station.
7. The pipe rotary sawing device of claim 6, further comprising: a plurality of material receiving guide rods are arranged on the material receiving chute, and gaps which are convenient for metal scraps to fall are formed among the material receiving guide rods.
8. A pipe rotary sawing device as claimed in claim 7, wherein: the rotary clamp assembly comprises a clamp seat fixed on the base, a rotary clamp is rotatably mounted on the clamp seat, and a rotary power device for driving the rotary clamp to rotate is mounted on the clamp seat.
9. A pipe rotary sawing device according to claim 8, wherein: the tailing receiving device comprises a blanking hopper which is positioned in the base and below the blanking port, and a tailing conveying belt is arranged below the blanking hopper.
CN202122970557.6U 2021-11-30 2021-11-30 A pipe rotary sawing device Withdrawn - After Issue CN216607453U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113953587A (en) * 2021-11-30 2022-01-21 金凯达(佛山)智能装备有限公司 Pipe rotating saw cutting device
CN116673539A (en) * 2023-05-26 2023-09-01 奥美森智能装备股份有限公司 A pipe fitting axial feeding mechanism
CN120816049A (en) * 2025-09-15 2025-10-21 江苏昌力科技股份有限公司 A rod-shaped hydraulic cylinder processing and cutting mechanism

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113953587A (en) * 2021-11-30 2022-01-21 金凯达(佛山)智能装备有限公司 Pipe rotating saw cutting device
CN113953587B (en) * 2021-11-30 2025-01-28 金凯达(佛山)智能装备有限公司 Pipe rotary sawing device
CN116673539A (en) * 2023-05-26 2023-09-01 奥美森智能装备股份有限公司 A pipe fitting axial feeding mechanism
CN120816049A (en) * 2025-09-15 2025-10-21 江苏昌力科技股份有限公司 A rod-shaped hydraulic cylinder processing and cutting mechanism
CN120816049B (en) * 2025-09-15 2025-11-18 江苏昌力科技股份有限公司 A rod-shaped hydraulic cylinder processing and cutting mechanism

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