CN216581214U - Simulated cigarette packs for packaging machine debugging - Google Patents
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- CN216581214U CN216581214U CN202122737653.6U CN202122737653U CN216581214U CN 216581214 U CN216581214 U CN 216581214U CN 202122737653 U CN202122737653 U CN 202122737653U CN 216581214 U CN216581214 U CN 216581214U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 44
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 28
- 238000001514 detection method Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 3
- 238000009500 colour coating Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000001125 extrusion Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 4
- 230000002159 abnormal effect Effects 0.000 abstract description 3
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000007689 inspection Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 238000012856 packing Methods 0.000 abstract 1
- 238000012858 packaging process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
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Abstract
本实用新型公开了一种用于包装机调试的模拟烟包,本实用新型的主要设计构思在于,可将模拟烟包安放在包装机的生产流程中,随着其他正常烟包一起在各包装工序进行流转,通过内部的压力传感装置探测到在某工位的挤压受力,并可通过报警装置示警,有助于快速排查造成烟包挤压的设备故障点,从而减少产生缺陷产品的风险。本实用新型可实现包装机各工位生产流程的异常排查,并对造成烟包挤坏的设备故障起到预警和定位作用,大大减小了出现产品质量缺陷的风险。
The utility model discloses a simulated cigarette pack used for debugging a packaging machine. The main design concept of the utility model is that the simulated cigarette pack can be placed in the production process of the packing machine, and the simulated cigarette packs can be placed in each pack along with other normal cigarette packs. The process flows, and the internal pressure sensing device detects the extrusion force at a certain station, and can give an alarm through the alarm device, which helps to quickly check the equipment failure points that cause the extrusion of the cigarette pack, thereby reducing the production of defective products. risks of. The utility model can realize the abnormal inspection of the production process of each station of the packaging machine, and has the functions of early warning and positioning for equipment failures that cause the cigarette pack to be squeezed, thereby greatly reducing the risk of product quality defects.
Description
技术领域technical field
本实用新型涉及卷烟制造领域,尤其涉及一种用于包装机调试的模拟烟包。The utility model relates to the field of cigarette manufacturing, in particular to a simulated cigarette pack used for debugging a packaging machine.
背景技术Background technique
在包装机的日常生产过程中,有时会发现烟包小盒受到过度挤压,造成产品外观缺陷,而受包装机复杂机械结构的影响,为了排查到造成烟包挤压变形的设备故障点,需要耗费大量成本进行反复寻查,效率极低,严重影响设备运行效率。In the daily production process of the packaging machine, it is sometimes found that the small box of cigarette packs is excessively squeezed, resulting in product appearance defects, and affected by the complex mechanical structure of the packaging machine. It takes a lot of cost to conduct repeated searches, and the efficiency is extremely low, which seriously affects the operation efficiency of the equipment.
实用新型内容Utility model content
鉴于上述,本实用新型旨在提供一种用于包装机调试的模拟烟包,以解决烟包在包装工序受压难以排查故障的问题。In view of the above, the present utility model aims to provide a simulated cigarette pack for debugging a packaging machine, so as to solve the problem of difficulty in troubleshooting the cigarette pack under pressure during the packaging process.
本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:
一种用于包装机调试的模拟烟包,其中包括:与烟包规格尺寸一致的外壳,在所述外壳内设置有与压力传感器电信号连接的压力检测模块,所述压力检测模块分别与报警装置以及充电电池模块电信号连接;其中,所述压力传感器与所述外壳的内壁连接。A simulated cigarette pack for debugging a packaging machine, which includes: a casing that is consistent with the specifications and dimensions of the cigarette pack, a pressure detection module connected with an electrical signal of a pressure sensor is arranged in the casing, and the pressure detection module is respectively connected to an alarm. The device and the rechargeable battery module are connected with electrical signals; wherein, the pressure sensor is connected with the inner wall of the casing.
在其中至少一种可能的实现方式中,所述模拟烟包还包括:与所述压力检测模块电信号连接的无线信号发射器,所述无线信号发射器用于将压力信号发送至包装机的控制终端。In at least one possible implementation manner, the simulated cigarette pack further includes: a wireless signal transmitter electrically connected to the pressure detection module, where the wireless signal transmitter is used to send the pressure signal to the control of the packaging machine terminal.
在其中至少一种可能的实现方式中,所述压力传感器分布在所述外壳的六个内侧面。In at least one possible implementation manner, the pressure sensors are distributed on six inner sides of the housing.
在其中至少一种可能的实现方式中,所述外壳的本体采用塑料材质。In at least one possible implementation manner, the body of the casing is made of plastic material.
在其中至少一种可能的实现方式中,在所述外壳的外表面设有用于观察的标示区。In at least one possible implementation manner, a marking area for observation is provided on the outer surface of the casing.
在其中至少一种可能的实现方式中,在所述标示区中设有颜色涂层或反射层。In at least one possible implementation, a color coating or a reflective layer is provided in the marking area.
在其中至少一种可能的实现方式中,所述报警装置包括蜂鸣器和/或警示灯。In at least one possible implementation manner, the alarm device includes a buzzer and/or a warning light.
在其中至少一种可能的实现方式中,所述警示灯设置在所述外壳上,和/或在所述外壳上设有用于蜂鸣器声音传播的通孔。In at least one possible implementation manner, the warning light is arranged on the casing, and/or a through hole for the sound propagation of the buzzer is arranged on the casing.
本实用新型的主要设计构思在于,可将模拟烟包安放在包装机的生产流程中,随着其他正常烟包一起在各包装工序进行流转,通过内部的压力传感装置探测到在某工位的挤压受力,并可通过报警装置示警,有助于快速排查造成烟包挤压的设备故障点,从而减少产生缺陷产品的风险。本实用新型可实现包装机各工位生产流程的异常排查,并对造成烟包挤坏的设备故障起到预警和定位作用,大大减小了出现产品质量缺陷的风险。The main design concept of the utility model is that the simulated cigarette packs can be placed in the production process of the packaging machine, and circulated in each packaging process along with other normal cigarette packs, and the internal pressure sensing device detects that the cigarette packs are in a certain station. The extrusion force of the cigarette pack can be increased, and the alarm device can give a warning, which is helpful to quickly check the equipment failure points that cause the extrusion of the cigarette pack, thereby reducing the risk of producing defective products. The utility model can realize the abnormal inspection of the production process of each station of the packaging machine, and has the functions of early warning and positioning for equipment failures that cause the cigarette pack to be squeezed, thereby greatly reducing the risk of product quality defects.
附图说明Description of drawings
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步描述,其中:In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described below in conjunction with the accompanying drawings, wherein:
图1为本实用新型实施例提供的用于包装机调试的模拟烟包的侧视示意图。FIG. 1 is a schematic side view of a simulated cigarette pack for debugging a packaging machine provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能解释为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
本实用新型提出了一种用于包装机调试的模拟烟包的实施例,具体来说,如图1所示,其中包括:与烟包规格尺寸一致的外壳1,在所述外壳1内设置有与压力传感器2(探头)连接的压力检测模块20,分别与所述压力检测模块20电信号连接的报警装置3以及充电电池模块4;其中,所述压力传感器2与所述外壳1的内壁连接。The utility model proposes an embodiment of a simulated cigarette pack for debugging a packaging machine. Specifically, as shown in FIG. 1 , it includes: a casing 1 with the same size as the cigarette pack, and inside the casing 1 is arranged There are a
进一步地,所述模拟烟包还包括:与压力检测模块20电信号连接的无线信号发射器5,所述无线信号发射器5用于将压力信号发送至包装机的控制终端。在实际操作中,所述无线信号发射器5可采用工业级抗电磁干扰的信号发射器,能够将信息传送到较远距离,从而可满足卷包车间的环境要求。这样,当模拟烟包在包装机的各工位流转时,会将所受外界压力信息通过无线信号发射器5实时发送到包装机控制终端上,以便监控记录。Further, the simulated cigarette pack further includes: a wireless signal transmitter 5 electrically connected to the
进一步地,所述压力传感器2在实际操作中可采用工业级高灵敏度传感器,其检测精度高,并抗冲击和震动。具体地,可采用至少六个压力传感器2并分布在模拟烟包(外壳1)的六个内侧面下,从而能够实时感知模拟烟包六个面所受到的外力。在实际操作中,压力传感器2的数量和设置位置可根据实际生产情况进行灵活调整。Further, in actual operation, the
进一步地,所述外壳1的本体采用耐磨塑料材质。Further, the body of the casing 1 is made of wear-resistant plastic material.
进一步地,在所述外壳1的外表面设有标示区,在实际操作中,在标示区可涂设显著的颜色或贴设反射装置等,以便人员观察和寻踪。Further, a marking area is provided on the outer surface of the casing 1. In actual operation, the marking area can be painted with prominent colors or affixed with reflective devices, etc., so as to facilitate the observation and tracking of personnel.
进一步地,所述报警装置3包括蜂鸣器和/或警示灯,在实际操作中,所述蜂鸣器可采用高分贝且耐高温的工业用蜂鸣器,其可以发出高分贝的报警声音,便于现场人员在嘈杂的车间环境识别;而警示灯则可以采用高亮度的LED灯,其能够在闪烁时发出耀眼的光亮以提示人员注意,当然可以理解地,采用警示灯的实施例中可将警示灯设置在所述外壳1上,以便从外部观察到,而采用蜂鸣器的实施例中还可以考虑在所述外壳1上设置通孔以便报警声外扩。本领域技术人员可以理解的是,设置报警装置3的目的是在模拟烟包感应到外部挤压后输出警示信号以提醒现场人员注意,而报警装置3的触发机制则可以参考现有技术,例如一旦被挤压则输出一种报警信号,而在压力超标后,可输出两种报警信号,对此本实用新型不作赘述和限定。Further, the
关于前述充电电池模块4,则可以采用充电循环次数较多的工业级电池,其抗震动及冲击、安全可靠,可在模拟烟包的电量耗尽时实现循环充电使用。Regarding the aforementioned rechargeable battery module 4, an industrial-grade battery with a large number of charging cycles can be used, which is resistant to vibration and shock, safe and reliable, and can be used for cyclic charging when the power of the simulated cigarette pack is exhausted.
最后需指出的是,前述各硬件选型皆可以参考电子设备、工控设备领域的成熟技术和产品,对此本实用新型不作限定。Finally, it should be pointed out that the aforementioned hardware selection can refer to mature technologies and products in the field of electronic equipment and industrial control equipment, which is not limited by the present invention.
综上所述,本实用新型的主要设计构思在于,可将模拟烟包安放在包装机的生产流程中,随着其他正常烟包一起在各包装工序进行流转,通过内部的压力传感装置探测到在某工位的挤压受力,并可通过报警装置示警,有助于快速排查造成烟包挤压的设备故障点,从而减少产生缺陷产品的风险。本实用新型可实现包装机各工位生产流程的异常排查,并对造成烟包挤坏的设备故障起到预警和定位作用,大大减小了出现产品质量缺陷的风险。To sum up, the main design concept of the present invention is that the simulated cigarette packs can be placed in the production process of the packaging machine, and circulated in each packaging process along with other normal cigarette packs, and detected by the internal pressure sensing device. To the extrusion force at a certain station, it can be alerted by an alarm device, which helps to quickly check the equipment failure points that cause the extrusion of the cigarette pack, thereby reducing the risk of producing defective products. The utility model can realize the abnormal inspection of the production process of each station of the packaging machine, and has the functions of early warning and positioning for equipment failures that cause the cigarette pack to be squeezed, thereby greatly reducing the risk of product quality defects.
本实用新型实施例中,“至少一个”是指一个或者多个,“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示单独存在A、同时存在A和B、单独存在B的情况。其中A,B可以是单数或者复数。字符“/”一般表示前后关联对象是一种“或”的关系。“以下至少一项”及其类似表达,是指的这些项中的任意组合,包括单项或复数项的任意组合。例如,a,b和c中的至少一项可以表示:a,b,c,a和b,a和c,b和c或a和b和c,其中a,b,c可以是单个,也可以是多个。In the embodiments of the present invention, "at least one" refers to one or more, and "multiple" refers to two or more. "And/or", which describes the association relationship of the associated objects, indicates that there can be three kinds of relationships, for example, A and/or B, which can indicate the existence of A alone, the existence of A and B at the same time, and the existence of B alone. where A and B can be singular or plural. The character "/" generally indicates that the related objects are an "or" relationship. "At least one of the following" and similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one of a, b, and c may represent: a, b, c, a and b, a and c, b and c or a and b and c, where a, b, c may be single, or Can be multiple.
以上依据图式所示的实施例详细说明了本实用新型的构造、特征及作用效果,但以上仅为本实用新型的较佳实施例,需要言明的是,上述实施例及其优选方式所涉及的技术特征,本领域技术人员可以在不脱离、不改变本实用新型的设计思路以及技术效果的前提下,合理地组合搭配成多种等效方案;因此,本实用新型不以图面所示限定实施范围,凡是依照本实用新型的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本实用新型的保护范围内。The structure, features and effects of the present invention have been described in detail above according to the embodiments shown in the drawings, but the above are only preferred embodiments of the present invention. It should be noted that the above embodiments and their preferred modes involve Those skilled in the art can reasonably combine and match into a variety of equivalent schemes without departing from or changing the design ideas and technical effects of the present utility model; therefore, the utility model is not shown in the drawings. Limiting the scope of implementation, any changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments that are equivalent to changes, should fall within the protection scope of the present invention if they still do not exceed the spirit covered by the description and drawings.
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