CN216579206U - Bubble-free film pasting jig - Google Patents
Bubble-free film pasting jig Download PDFInfo
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- CN216579206U CN216579206U CN202122530811.0U CN202122530811U CN216579206U CN 216579206 U CN216579206 U CN 216579206U CN 202122530811 U CN202122530811 U CN 202122530811U CN 216579206 U CN216579206 U CN 216579206U
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- cylinder
- bubble
- film sticking
- free film
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- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims description 11
- 238000001746 injection moulding Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 7
- 239000012528 membrane Substances 0.000 description 6
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101150038956 cup-4 gene Proteins 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
The utility model discloses a bubble-free film sticking jig. This tool includes a unipolar robot, slidable mounting has a sucking disc cylinder and a gyro wheel cylinder on the unipolar robot, the bottom of sucking disc cylinder is connected with a vacuum chuck, the bottom of gyro wheel cylinder is connected with a wheel that rolls, vacuum chuck with the wheel that rolls sets up side by side. The bubble-free film sticking jig can meet the requirement of automatic rapid film sticking of small products such as electronics, digital codes, CNC, stamping or injection molding and the like through the matched operation of the single-shaft robot, the air cylinder, the vacuum chuck, the roller mechanism and the like, and can quickly stick a plurality of products simultaneously, so that the whole process flow achieves a more efficient automatic level, bubbles are avoided, and the processing efficiency and the quality of the products are ensured.
Description
Technical Field
The utility model relates to the field of film sticking equipment, in particular to a bubble-free film sticking jig.
Background
Many small-size mechanical products, such as electronic products, digital products, numerical control products, stamping products, injection molding products and the like, when being processed, the full-size detection is often required, and because the products are often irregular, the automation requirements are often difficult to meet in the final attaching aspect, the automation attaching requirements must be met according to product characteristics and other conditions, otherwise, the conditions such as bubbles and the like are often caused due to insufficient film attaching, so that the processing technology is more complicated, the quality of the products is difficult to ensure, the processing efficiency of the products is reduced, and the production cost of the products is increased.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides a bubble-free film sticking jig.
According to one aspect of the utility model, the bubble-free film sticking jig comprises a single-shaft robot, wherein a sucker cylinder and a roller cylinder are slidably mounted on the single-shaft robot, a vacuum sucker is connected to the bottom of the sucker cylinder, a rolling wheel is connected to the bottom of the roller cylinder, and the vacuum sucker and the rolling wheel are arranged side by side.
The bubble-free film sticking jig can meet the requirement of automatic rapid film sticking of small products such as electronics, digital codes, CNC, stamping or injection molding and the like through the matched operation of the single-shaft robot, the air cylinder, the vacuum chuck, the roller mechanism and the like, and can quickly stick a plurality of products simultaneously, so that the whole process flow achieves a more efficient automatic level, bubbles are avoided, and the processing efficiency and the quality of the products are ensured.
In some embodiments, the single axis robot is mounted on a support base. From this, support the base and can all carry out stable support to single-axis robot and even the whole no bubble pad pasting tool above that.
In some embodiments, a mounting frame is slidably mounted on the single-axis robot, and the suction cup cylinder and the roller cylinder are both mounted on the mounting frame. Thus, a structure is described in which the suction cup cylinder and the roller cylinder are slidably mounted on a single-axis robot, wherein both the suction cup cylinder and the roller cylinder are located at the side of the mounting frame.
In some embodiments, a sliding block is slidably mounted on the axis robot, and the mounting frame is mounted on the sliding block. Thus, the specific structure that the mounting rack is slidably arranged on the single-shaft robot is further described,
in some embodiments, a horizontal plate extends from the top of the mounting frame, and the suction cup cylinder and the roller cylinder are mounted side by side on the bottom of the horizontal plate and on the side of the single-axis robot. Thus, the specific structure of the mounting frame is further described, and the specific positions of the sucker cylinder and the roller cylinder which are arranged side by side on the mounting frame are further described.
In some embodiments, the bottom of the vacuum chuck is provided with two rows of vacuum suction holes. Therefore, the vacuum suction cup can suck the membrane material by generating negative pressure through the two rows of vacuum suction holes.
In some embodiments, a wheel frame is connected to the bottom of the roller cylinder, and the rolling wheel is mounted on the wheel frame. Thus, the specific structure in which the rolling wheel is mounted on the bottom of the roller cylinder is specifically described.
In some embodiments, the bubble-free film sticking jig is installed on a workbench, and a fixing jig, a stripping mechanism and a vision mechanism are further installed on the workbench. From this, each mechanism that cooperatees with bubble-free pad pasting tool and carries out processing has been described, wherein, fixed tool is used for treating the product of pad pasting and fixes, peels off the waste material after peeling off the material mechanism and be used for the pad pasting work, and vision mechanism is then used for guiding and detecting.
Drawings
FIG. 1 is a schematic structural view of a bubble-free film-pasting jig according to an embodiment of the present invention;
FIG. 2 is a schematic view of the mounting bracket, suction cup cylinder and roller cylinder arrangement of FIG. 1;
FIG. 3 is a schematic view of the suction cup cylinder of FIG. 2 in relation to the structure;
fig. 4 is a schematic diagram of a related structure of the roller cylinder shown in fig. 2.
In the figure: the single-axis robot comprises a single-axis robot 1, a sucker cylinder 2, a roller cylinder 3, a vacuum sucker 4, rolling wheels 5, a mounting rack 6, a film 7, a supporting base 11, a sliding block 12, a vacuum suction hole 41, a wheel carrier 51 and a horizontal plate 61.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 schematically shows a structure of a bubble-free film attaching jig according to an embodiment of the present invention, fig. 2 shows structures of a mounting bracket, a suction cup cylinder, and a roller cylinder of fig. 1, fig. 3 shows a structure related to the suction cup cylinder of fig. 2, and fig. 4 shows a structure related to the roller cylinder of fig. 2. As shown in fig. 1 to 4, the film sticking jig mainly includes a single-axis robot 1, a suction cup cylinder 2, a roller cylinder 3, a vacuum suction cup 4, a rolling wheel 5, and the like, wherein other mechanisms are mounted on the single-axis robot 1 and can perform horizontal movement thereon along with the operation of the single-axis robot 1.
The single-shaft robot 1 is installed on a supporting base 11, and the supporting base 11 comprises a supporting table and supporting feet, and can provide enough height for the film sticking jig.
A mounting frame 6 is arranged on the single-shaft robot 1 in a sliding mode, and other mechanisms are arranged on the mounting frame 6. More specifically, mounting frame 6 is not directly mounted on single-axis robot 1, but sliding block 12 is first mounted on single-axis robot 1, and then mounting frame 6 and the structures thereon are fixedly mounted on sliding block 12.
The mounting frame 6 is substantially Z-shaped, i.e. horizontal at the bottom and at the top. Wherein, the bottom of mounting bracket 6 sets up to the horizontally can make things convenient for it to install on sliding block 12, and a horizontal plate 61 is extended to the top of mounting bracket 6, and horizontal plate 61 extends to single-axis robot 1's side to install sucking disc cylinder 2 and gyro wheel cylinder 3 side by side in its terminal bottom, sucking disc cylinder 2 and gyro wheel cylinder 3 also all are located single-axis robot 1's side promptly.
The vacuum chuck 4 is connected to the bottom of the chuck cylinder 2 and can be lifted and lowered in a vertical direction by the operation of the chuck cylinder 2. Wherein, two rows of vacuum suction holes 41 are arranged at the bottom of the sucker vacuum sucker 4, and each vacuum suction hole 41 can generate vacuum negative pressure, thereby firmly sucking up the membrane material 7 to be attached.
The rolling wheel 5 is horizontally arranged and is arranged at the bottom of the roller cylinder 3, and is arranged side by side with the vacuum chuck 4, and the distance between the rolling wheel and the vacuum chuck is short. Wherein, a wheel frame 51 is connected to the bottom of the roller cylinder 3, and the rolling wheel 5 is installed on the wheel frame 51 and can roll smoothly. When the roller cylinder 3 is operated, the wheel frame 51 and the rolling wheel 5 can be lifted and lowered in a vertical direction.
When using this pad pasting tool, will take the pad pasting product to place vacuum chuck 4 and roll on the tool of wheel 5 below, inhale membrane material 7 by vacuum chuck 4, then vacuum chuck 4 descends under the operation of sucking disc cylinder 2 and gyro wheel cylinder 3 with roll wheel 5, until vacuum chuck 4 accurately places membrane material 7 to the product surface, then, vacuum chuck 4 rises, the gyro wheel continues to descend and pushes down membrane material 7, and roll on the horizontal direction under the operation of unipolar robot 1, thereby closely laminate membrane material 7 on the product. This pad pasting tool cooperation suitable tool can laminate a plurality of products fast to can accomplish the laminating of a product in 10 seconds.
In addition, the film sticking jig is commonly matched with a fixing jig, a stripping mechanism, a vision mechanism and the like for use together, wherein the fixing jig is used for fixing a product to be stuck with a film, the stripping mechanism is used for stripping waste materials after sticking the film, the vision mechanism is used for guiding and detecting the film sticking work so as to improve the precision of the film sticking work, the film sticking work of the product with high efficiency and accuracy can be realized by installing the film sticking work on a workbench in a specific sequence,
the bubble-free film sticking jig can meet the requirement of automatic rapid film sticking of small products such as electronics, digital codes, CNC, stamping or injection molding and the like through the matched operation of the single-shaft robot 1, the air cylinder, the vacuum chuck 4, the roller mechanism and the like, and can quickly stick a plurality of products simultaneously, so that the whole process flow reaches a more efficient automatic level, bubbles are avoided, and the processing efficiency and the quality of the products are ensured.
What has been described above are merely some of the embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the utility model.
Claims (8)
1. The utility model provides a bubble-free pad pasting tool which characterized in that: including a unipolar robot (1), slidable mounting has a sucking disc cylinder (2) and a gyro wheel cylinder (3) on unipolar robot (1), the bottom of sucking disc cylinder (2) is connected with a vacuum chuck (4), the bottom of gyro wheel cylinder (3) is connected with a wheel (5) roll, vacuum chuck (4) with roll wheel (5) and set up side by side.
2. The bubble-free film sticking jig according to claim 1, characterized in that: the single-shaft robot (1) is installed on a supporting base (11).
3. The bubble-free film sticking jig according to claim 1, characterized in that: sliding mounting has a mounting bracket (6) on unipolar robot (1), sucking disc cylinder (2) with gyro wheel cylinder (3) are all installed on mounting bracket (6).
4. The bubble-free film sticking jig according to claim 3, characterized in that: sliding mounting has a sliding block (12) on axle robot (1), mounting bracket (6) are installed on sliding block (12).
5. The bubble-free film sticking jig according to claim 3, characterized in that: a horizontal plate (61) extends out of the top of the mounting rack (6), and the sucker cylinder (2) and the roller cylinder (3) are mounted at the bottom of the horizontal plate (61) side by side and are located on the side face of the single-shaft robot (1).
6. The bubble-free film sticking jig according to claim 1, characterized in that: two rows of vacuum suction holes (41) are formed in the bottom of the vacuum sucker (4).
7. The bubble-free film sticking jig according to claim 1, characterized in that: the bottom of the roller cylinder (3) is connected with a wheel carrier (51), and the rolling wheel (5) is arranged on the wheel carrier (51).
8. The bubble-free film sticking jig according to claim 1, characterized in that: the bubble-free film sticking jig is installed on the workbench, and the workbench is further provided with a fixing jig, a stripping mechanism and a vision mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122530811.0U CN216579206U (en) | 2021-10-20 | 2021-10-20 | Bubble-free film pasting jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122530811.0U CN216579206U (en) | 2021-10-20 | 2021-10-20 | Bubble-free film pasting jig |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216579206U true CN216579206U (en) | 2022-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122530811.0U Active CN216579206U (en) | 2021-10-20 | 2021-10-20 | Bubble-free film pasting jig |
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| CN (1) | CN216579206U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114147949A (en) * | 2021-10-20 | 2022-03-08 | 苏州领略智能科技有限公司 | A bubble-free film jig |
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2021
- 2021-10-20 CN CN202122530811.0U patent/CN216579206U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114147949A (en) * | 2021-10-20 | 2022-03-08 | 苏州领略智能科技有限公司 | A bubble-free film jig |
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