CN216558596U

CN216558596U - Special tool for improving efficiency of detecting PV500 spool

Info

Publication number: CN216558596U
Application number: CN202122801155.3U
Authority: CN
Inventors: 郑坤坤; 朱玉祥; 秦国兵; 叶琴; 陈冬冬; 王鑫
Original assignee: Zhenjiang Yuanshi Novel Material Co ltd
Current assignee: Zhenjiang Yuanshi Novel Material Co ltd
Priority date: 2021-11-16
Filing date: 2021-11-16
Publication date: 2022-05-17
Anticipated expiration: 2031-11-16

Abstract

The utility model discloses a special tool for improving the efficiency of detecting a PV500 spool, which relates to the technical field of PV500 spool production, and comprises a bottom plate and a PV500 spool, wherein a mounting column is fixedly arranged in the middle of the top end of the bottom plate, a positioning ring is fixedly arranged at the top end of the mounting column, a limiting assembly is arranged inside the positioning ring, the PV500 spool is arranged in the middle of the positioning ring, linear slide rails are fixedly arranged on two sides of the top end of the bottom plate, two slide seats are respectively connected on the surfaces of the two linear slide rails in a sliding manner, a connecting frame is fixedly arranged between every two corresponding slide seats, a supporting column is fixedly arranged in the middle of the top ends of the two connecting frames, and one end of each two supporting columns is provided with a tool assembly, the special tool has the beneficial effects that: the structure is simple, the damage is not easy, the detection integration is realized, about percent of the original total detection time can be saved, and the detection efficiency is improved; limiting assemblies are arranged to limit positions of the PV spool conveniently, and the positions of the PV spool are not prone to moving when detection is conducted.

Description

Special tool for improving efficiency of detecting PV500 spool

Technical Field

The utility model relates to a special tool, in particular to a special tool for improving the efficiency of detecting a PV500 spool, and belongs to the technical field of PV500 spool production.

Background

The inner bore of the PV500 spool and 2 mounting faces are very important to the product quality. At present, the demand of electroplating diamond wires in the market is increasing day by day, and the needed wire winding PV500 spool of the diamond sand wire is also greatly increased; along with the rapid development of the diamond wire thinning, the diameter of a diamond wire bus is thinner and thinner, the precision requirement on a winding PV500 spool is higher and higher, the detection difficulty is higher and higher, the traditional vernier caliper is used for detecting an inner hole and 2 installation surfaces of the spool, the operation is complex, the detection period is long, 15 minutes is needed, the detection efficiency is too low, and the number of the detection spools cannot meet the production requirement.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a special tool for improving the efficiency of detecting a PV500 spool, and aims to solve the problems of complex operation and long detection period in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a special frock for improving detect PV 500I-shaped wheel efficiency, includes bottom plate and PV 500I-shaped wheel, the fixed erection column that is equipped with in middle part on bottom plate top, the fixed holding ring that is equipped with in top of erection column, the inside of holding ring is equipped with spacing subassembly, PV 500I-shaped wheel sets up the middle part at the holding ring, the both sides on bottom plate top are all fixed and are equipped with linear slide rail, two linear slide rail's equal sliding connection in surface has two slides, per two is corresponding all fixed be equipped with link, two between the slide the fixed support column, two that is equipped with in middle part on link top the one end of support column all is equipped with the frock subassembly.

Preferably, two the frock subassembly all includes first steel sheet, second steel sheet and third steel sheet, first constant head tank has been seted up at the middle part of first steel sheet, the second constant head tank has been seted up at the middle part of second steel sheet, the third constant head tank has been seted up at the middle part of third steel sheet, a plurality of screw hole, every corresponding three all have been seted up on the surface of first steel sheet, the surface of second steel sheet and the surface of third steel sheet equal threaded connection has the mounting screw between the screw hole.

Preferably, the two tool assemblies further comprise positioning columns and fixing frames, the two fixing frames are respectively fixedly arranged on one side of the two supporting columns, and the two positioning columns are respectively fixedly arranged at one ends of the two fixing frames.

Preferably, spacing subassembly includes three mount pad, three spacing cylinder, and is three the mount pad is fixed respectively and is set up the surface at the holding ring, and is three spacing cylinder is fixed respectively and is set up the surface at three mount pad, and is three the piston rod of spacing cylinder all fixes and is equipped with curved limiting plate.

Preferably, the both sides side on bottom plate top all is fixed and is equipped with the mounting panel, two one side of mounting panel all is fixed and is equipped with the moving cylinder, two the middle part of link bottom all is fixed and is equipped with the connecting plate, two the piston rod of moving cylinder respectively with one side fixed connection of two connecting plates.

Preferably, four corners of the bottom end of the bottom plate are all fixedly provided with supporting legs.

Preferably, a switch panel is fixedly arranged on one side of the bottom plate, a limit cylinder switch and two movable cylinder switches are respectively arranged on the surface of the switch panel, and the limit cylinder and the two movable cylinders are respectively electrically connected with the power supply through the limit cylinder switch and the two movable cylinder switches.

Compared with the prior art, the special tool for improving the efficiency of detecting the PV500 spool provided by the utility model has the following beneficial effects:

1. the structure is simple, the damage is not easy to damage, the detection integration is realized, the total detection time can be saved, and the detection efficiency is improved;

2. the position of the PV500 spool is conveniently limited by the arranged limiting assembly, so that the position of the spool is not easy to move during detection;

3. the first steel plate, the second steel plate and the third steel plate arranged in the tool assembly can be used for positioning detection with two mounting surfaces of the PV500 spool, and the inner hole of the PV500 spool can be subjected to positioning detection through the arranged positioning column;

4. two moving cylinders are arranged to facilitate the movement of the two tool assemblies.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic bottom view of the present invention;

FIG. 3 is an enlarged schematic view of FIG. 1 at A according to the present invention;

fig. 4 is a schematic structural view of the tooling assembly of the present invention.

In the figure: 1. a base plate; 2. mounting a column; 3. a positioning ring; 4. a limiting component; 401. a mounting seat; 402. a limiting cylinder; 403. a limiting plate; 5. a PV500 spool; 6. a linear slide rail; 7. a slide base; 8. a connecting frame; 9. a support pillar; 10. a tooling assembly; 1001. a first steel plate; 1002. a first positioning groove; 1003. a second steel plate; 1004. a second positioning groove; 1005. a third steel plate; 1006. a third positioning groove; 1007. a threaded hole; 1008. mounting screws; 1009. a fixed mount; 1010. a positioning column; 11. mounting a plate; 12. a moving cylinder; 13. a connecting plate; 14. support the feet.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Example 1:

referring to fig. 1-4, the utility model provides a special tool for improving efficiency of detecting a PV500 spool, which comprises a bottom plate 1 and a PV500 spool 5, wherein a mounting column 2 is fixedly arranged in the middle of the top end of the bottom plate 1, a positioning ring 3 is fixedly arranged at the top end of the mounting column 2, a limiting assembly 4 is arranged inside the positioning ring 3, the PV500 spool 5 is arranged in the middle of the positioning ring 3, linear slide rails 6 are fixedly arranged on both sides of the top end of the bottom plate 1, two slide seats 7 are slidably connected on the surfaces of the two linear slide rails 6, a connecting frame 8 is fixedly arranged between each two corresponding slide seats 7, a supporting column 9 is fixedly arranged in the middle of the top end of each connecting frame 8, and a tool assembly 10 is arranged at one end of each supporting column 9;

mounting plates 11 are fixedly arranged on two sides of the top end of the bottom plate 1, moving cylinders 12 are fixedly arranged on one sides of the two mounting plates 11, connecting plates 13 are fixedly arranged in the middles of the bottoms of the two connecting frames 8, and piston rods of the two moving cylinders 12 are fixedly connected with one sides of the two connecting plates 13 respectively;

supporting legs 14 are fixedly arranged at four corners of the bottom end of the bottom plate 1;

a switch panel is fixedly arranged on one side of the bottom plate 1, two movable cylinder switches are respectively arranged on the surface of the switch panel, and the two movable cylinders 12 are respectively electrically connected with a power supply through the two movable cylinder switches.

Example 2:

the two tool assemblies 10 respectively comprise a first steel plate 1001, a second steel plate 1003 and a third steel plate 1005, a first positioning groove 1002 is formed in the middle of the first steel plate 1001, a second positioning groove 1004 is formed in the middle of the second steel plate 1003, a third positioning groove 1006 is formed in the middle of the third steel plate 1005, a plurality of threaded holes 1007 are formed in the surfaces of the first steel plate 1001, the second steel plate 1003 and the third steel plate 1005, mounting screws 1008 are connected between every three corresponding threaded holes 1007 in a threaded mode, the diameter of the first positioning groove 1002 is 125mm, the diameter of the second positioning groove 1004 is 105mm, and the diameter of the third positioning groove 1006 is 81 mm;

the two tooling assemblies 10 further comprise positioning columns 1010 and fixing frames 1009, the two fixing frames 1009 are respectively and fixedly arranged at one side of the two supporting columns 9, and the two positioning columns 1010 are respectively and fixedly arranged at one ends of the two fixing frames 1009;

specifically, as shown in fig. 1, 2, and 4, first, the corresponding first steel plate 1001, second steel plate 1003, and third steel plate 1005 are fixedly connected by the cooperation between the mounting screw 1008 and the threaded hole 1007, then the two moving cylinder switches control the piston rods of the two moving cylinders 12 to extend to drive the two tooling assemblies 10 to move, the slide carriage 7 and the linear slide rail 6 are in sliding fit to guide the movement of the tooling assemblies 10, when the first positioning groove 1002 of the first steel plate 1001, the second positioning groove 1004 of the second steel plate 1003, and the third positioning groove 1006 of the third steel plate 1005 are engaged with the two mounting surfaces of the PV500 spool 5, the size of the mounting surfaces is detected, and the two positioning columns 1010 are engaged with the inner hole of the PV500 spool 5 to detect the inner diameter size.

Example 3:

the limiting assembly 4 comprises three mounting seats 401 and three limiting cylinders 402, the three mounting seats 401 are respectively and fixedly arranged on the surface of the positioning ring 3, the three limiting cylinders 402 are respectively and fixedly arranged on the surfaces of the three mounting seats 401, and piston rods of the three limiting cylinders 402 are respectively and fixedly provided with arc limiting plates 403;

a switch panel is fixedly arranged on one side of the bottom plate 1, a limit cylinder switch and two movable cylinder switches are respectively arranged on the surface of the switch panel, and the three limit cylinders 402 and the two movable cylinders 12 are respectively electrically connected with a power supply through the limit cylinder switches and the two movable cylinder switches;

specifically, as shown in fig. 1 and fig. 2, the positions of the PV500 spool 5 are defined by controlling the extension of the piston rods of the three limit cylinders 402 through the limit cylinder switches to drive the three arc-shaped limit plates 403 to move.

The working principle is as follows: when the special tool is used specifically, the special tool for improving the efficiency of detecting the PV500 spool is characterized in that the PV500 spool 5 is placed inside the positioning ring 3, the piston rods of the three limiting cylinders 402 are controlled to extend through the limiting cylinder switches to drive the three arc-shaped limiting plates 403 to move to limit the position of the PV500 spool 5, the corresponding first steel plate 1001, the second steel plate 1003 and the third steel plate 1005 are fixedly connected through the matching between the mounting screws 1008 and the threaded holes 1007, the piston rods of the two moving cylinders 12 are controlled to extend through the two moving cylinder switches to drive the two tool assemblies 10 to move, the tool assemblies 10 are guided to move under the sliding matching between the sliding base 7 and the linear sliding rail 6, and when the first positioning groove 1002 with the diameter of the first steel plate 1001 of 125mm, the second positioning groove 1004 with the diameter of the second steel plate 1003 and the third positioning groove 1006 with the diameter of 81mm of the third steel plate 1005 are exactly matched with the two positioning grooves 1006 of the PV500 spool 5 The mounting surfaces are clamped, the size of the mounting surfaces is detected, and the inner diameter size is detected by clamping the two positioning columns 1010 and the inner hole of the PV500 spool 5.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A special tool for improving the efficiency of detecting a PV500 spool comprises a bottom plate (1) and a PV500 spool (5), it is characterized in that the middle part of the top end of the bottom plate (1) is fixedly provided with a mounting column (2), a positioning ring (3) is fixedly arranged at the top end of the mounting column (2), a limiting component (4) is arranged inside the positioning ring (3), the PV500 spool (5) is arranged in the middle of the positioning ring (3), the both sides on bottom plate (1) top are all fixed and are equipped with linear slide rail (6), two the equal sliding connection in surface of linear slide rail (6) has two slides (7), and is per two corresponding all fixed link (8), two be equipped with support column (9) between slide (7) the middle part on link (8) top is fixed, two the one end of support column (9) all is equipped with frock subassembly (10).

2. The special tool for improving the efficiency of detecting the PV500 spool according to claim 1, wherein: two frock subassembly (10) all include first steel sheet (1001), second steel sheet (1003) and third steel sheet (1005), first constant head tank (1002) have been seted up at the middle part of first steel sheet (1001), second constant head tank (1004) have been seted up at the middle part of second steel sheet (1003), third constant head tank (1006) have been seted up at the middle part of third steel sheet (1005), a plurality of screw hole (1007) have all been seted up on the surface of first steel sheet (1001), the surface of second steel sheet (1003) and the surface of third steel sheet (1005), every corresponding three equal threaded connection has mounting screw (1008) between screw hole (1007).

3. The special tool for improving the efficiency of detecting the PV500 spool according to claim 2, wherein: two frock subassembly (10) still include reference column (1010) and mount (1009), two mount (1009) are fixed the setting respectively in one side of two support columns (9), two reference column (1010) are fixed the setting respectively in the one end of two mounts (1009).

4. The special tool for improving the efficiency of detecting the PV500 spool according to claim 1, wherein: spacing subassembly (4) include three mount pad (401), three spacing cylinder (402), it is three mount pad (401) is fixed respectively and is set up the surface at holding ring (3), it is three spacing cylinder (402) is fixed respectively and is set up the surface at three mount pad (401), it is three the piston rod of spacing cylinder (402) is all fixed and is equipped with curved limiting plate (403).

5. The special tool for improving the efficiency of detecting the PV500 spool according to claim 4, wherein: the both sides avris on bottom plate (1) top is all fixed and is equipped with mounting panel (11), two one side of mounting panel (11) is all fixed and is equipped with movable cylinder (12), two the middle part of link (8) bottom is all fixed and is equipped with connecting plate (13), two the piston rod of movable cylinder (12) respectively with one side fixed connection of two connecting plates (13).

6. The special tool for improving the efficiency of detecting the PV500 spool according to claim 1, wherein: supporting legs (14) are fixedly arranged on four corners of the bottom end of the bottom plate (1).

7. The special tool for improving the efficiency of detecting the PV500 spool according to claim 5, wherein: the side of one side of bottom plate (1) is fixed and is equipped with flush mounting plate of switch, flush mounting plate's surface is equipped with spacing cylinder switch and two removal cylinder switches respectively, and is three spacing cylinder (402) and two removal cylinder (12) are respectively through spacing cylinder switch and two removal cylinder switches and power electric connection.