CN216548180U - Guardrail production line - Google Patents

Guardrail production line Download PDF

Info

Publication number
CN216548180U
CN216548180U CN202121861526.0U CN202121861526U CN216548180U CN 216548180 U CN216548180 U CN 216548180U CN 202121861526 U CN202121861526 U CN 202121861526U CN 216548180 U CN216548180 U CN 216548180U
Authority
CN
China
Prior art keywords
area
line
conveying
conveying line
corner
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202121861526.0U
Other languages
Chinese (zh)
Inventor
植励生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Wangu New Material Technology Co ltd
Original Assignee
Foshan Wangu New Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Wangu New Material Technology Co ltd filed Critical Foshan Wangu New Material Technology Co ltd
Priority to CN202121861526.0U priority Critical patent/CN216548180U/en
Application granted granted Critical
Publication of CN216548180U publication Critical patent/CN216548180U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The utility model relates to the technical field of guardrail production, and particularly discloses a guardrail production line which comprises a first conveying line and a second conveying line, wherein the first conveying line is arranged on one side of the second conveying line, the first conveying line and the second conveying line respectively enclose a closed loop conveying line, the first conveying line and the second conveying line are sequentially conveyed from an upper workpiece station to a cleaning area, a cleaning and drying furnace, a spraying area, a lifting type drying and curing furnace and a lower workpiece station, a branch line is arranged between the cleaning and drying furnace and the spraying area, the spraying area is provided with a first conveying line spraying room and a second conveying line spraying room, a convergence line is arranged between the spraying area and the lifting type drying and curing furnace, and the second conveying line is provided with a lifting conveying area; the utility model aims to provide a guardrail production line with small floor area.

Description

Guardrail production line
Technical Field
The utility model relates to the technical field of guardrail production, in particular to a guardrail production line.
Background
Guardrail production processing line, because it all needs manual operation to go up a position and a position of next part, in order to save space, can only set up a production line, production efficiency is lower, and other mechanical component are all installed to the opposite side of production line, can only allow to go on the next part on one side, if increase the production line, can only increase in other space again, area occupied is great, this is because the operation in last position and the position of next part is inequality, two lines are installed side by side and can not accomplish both simultaneously and go up and down.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model provides the guardrail production line which is installed in parallel, the floor area of the guardrail production line is greatly reduced, and the production effect is improved.
The technical scheme of the utility model is realized as follows: the utility model provides a guardrail production line, includes first transfer chain and second transfer chain, first transfer chain sets up the one side at the second transfer chain, first transfer chain and second transfer chain enclose into a closed loop transfer chain respectively, first transfer chain and second transfer chain are the starting point by last work station, carry in proper order and get into the washing district, wash drying oven, spraying district, promotion formula stoving curing oven and lower work station, be equipped with the branch line between washing drying oven and the spraying district, the spraying district is equipped with first transfer chain spraying room and second transfer chain spraying room, be equipped with the line that converges between spraying district and the promotion formula stoving curing oven, be equipped with promotion conveying district on the second transfer chain.
Further, the workpiece loading station comprises a first workpiece loading area arranged on the first conveying line and a second workpiece loading area arranged on the second conveying line, the workpiece unloading station comprises a first workpiece unloading area and a second workpiece unloading area, a first workpiece unloading area is arranged at the rear end of the first workpiece loading area, a second workpiece unloading area is arranged at the rear end of the second workpiece loading area, the second workpiece loading area is arranged in front of the first workpiece loading area, the second workpiece unloading area is arranged behind the first workpiece unloading area, a lifting conveying area is arranged between the second workpiece loading area and the second workpiece unloading area, and the lifting conveying area corresponds to the first workpiece loading area and the first workpiece unloading area.
Furthermore, be equipped with two first flush coaters in the first transfer chain spray booth, be equipped with three second flush coater in the second transfer chain spray booth, these two first flush coaters pass through first transfer chain series connection, and these three second flush coaters pass through second transfer chain series connection.
Further, the cleaning area comprises a clean water cleaning room and an oil removing room, the clean water cleaning room is at least three, the oil removing room is arranged between the clean water cleaning rooms, and the clean water cleaning room comprises a clean water cleaning area and a dripping area.
Further, be equipped with first corner district and second corner district between washing district and the washing drying oven, be equipped with third corner district and fourth corner district between promotion formula stoving curing oven and the next station, this first corner district and third corner district are the corner district of first transfer chain, and this second corner district and fourth corner district are the corner district of second transfer chain, are equipped with the first drive arrangement who is used for driving first transfer chain in this third corner district, are equipped with the second drive arrangement who is used for driving the second transfer chain in this fourth corner district.
Further, promotion formula stoving curing oven includes the stoving furnace seat, the stoving furnace body is installed to stoving furnace seat top, stoving furnace body one end is equipped with the feed end, and the other end is equipped with the discharge end, first transfer chain and second transfer chain pass through in the feed end gets into the stoving furnace body, and through the discharge end ejection of compact, the outside that first transfer chain and second transfer chain are close to the feed end is the low bit line, the part of first transfer chain and second transfer chain in the stoving furnace body is equipped with the high bit line, is connected through the slant line between this low bit line and the high bit line, and this slant line hangs through a plurality of jibs and establishes the inside both ends at the stoving furnace body.
Furthermore, an included angle alpha between the oblique line and the upper wall of the drying furnace body is.
Further, the first conveying line and the second conveying line are both suspension chain conveying lines.
The utility model has the beneficial effects that: the first conveying line is arranged on one side of the second conveying line, and the first conveying line and the second conveying line are respectively enclosed into a closed loop conveying line, so that the second conveying line surrounds the first conveying line, the occupied area is small, and the production efficiency is greatly improved; the second conveying line is provided with a lifting conveying area, and the height of the lifting conveying area is higher than that of the first conveying line, so that workers can conveniently carry out loading and unloading on the first conveying line in the height space; the lifting type drying and curing oven has high drying efficiency, and the production efficiency is greatly improved; the spraying area is provided with a first conveying line spraying room and a second conveying line spraying room, and the two conveying lines can be conveniently and independently sprayed.
Drawings
Fig. 1 is a schematic front view of the present invention.
FIG. 2 is a schematic structural diagram of a lifting type drying and curing oven.
In the figure: the device comprises a first conveyor line 1, a second conveyor line 2, a first workpiece feeding area 3, a first workpiece discharging area 4, a second workpiece feeding area 5, a second workpiece discharging area 6, a lifting conveying area 7, a cleaning area 8, a first corner area 9, a second corner area 10, a cleaning and drying furnace 11, a first conveyor line spray booth 12, a second conveyor line spray booth 13, a second spray coater 14, a lifting drying and curing furnace 15, a drying furnace base 150, a drying furnace body 151, a feeding end 152, a discharging end 153, a low line 154, an oblique line 155, a high line 156, a suspender 157, a third corner area 16, a fourth corner area 17, a first driving device 18 and a second driving device 19.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
A guardrail production line shown in fig. 1 and 2 includes a first conveyor line 1 and a second conveyor line 2, the first conveyor line 1 is disposed on one side of the second conveyor line 2, the first conveyor line 1 and the second conveyor line 2 respectively enclose a closed loop conveyor line, the first conveyor line 1 and the second conveyor line 2 are sequentially conveyed into a cleaning area 8, a cleaning and drying furnace 11, a spraying area, a lifting type drying and curing furnace 15 and a workpiece unloading station from a workpiece loading station as a starting point, a branch line is disposed between the cleaning and drying furnace 11 and the spraying area, the spraying area is provided with a first conveyor line spraying room 12 and a second conveyor line spraying room 13, a convergence line is disposed between the spraying area and the lifting type drying and curing furnace 15, and the second conveyor line 2 is provided with a lifting and conveying area 7; the first conveying line 1 is arranged on one side of the second conveying line 2, and the first conveying line 1 and the second conveying line 2 are respectively enclosed to form a closed-loop conveying line, so that the second conveying line 2 is enclosed around the first conveying line 1, the occupied area is small, and the production efficiency is greatly improved; the second conveying line 2 is provided with a lifting conveying area 7, and the height of the lifting conveying area 7 is higher than that of the first conveying line 1, so that workers can conveniently carry out loading and unloading on the first conveying line 1 in the height space; the lifting type drying and curing oven 15 has high drying efficiency, and the production efficiency is greatly improved; the spraying area is provided with a first conveying line spraying room 12 and a second conveying line spraying room 13, and two conveying lines can be conveniently and independently sprayed.
First transfer chain 1 and second transfer chain 2 are and hang the chain transfer chain, have the guardrail work piece through hanging the chain transfer chain hoist and mount, are convenient for carry, are favorable to enclosing the equipment of closed loop transfer chain moreover.
It should be noted that the suspension chain conveying line structure is the prior art, and is not described herein again.
The workpiece feeding station comprises a first workpiece feeding area 3 arranged on the first conveying line 1 and a second workpiece feeding area 5 arranged on the second conveying line 2, the workpiece discharging station comprises a first workpiece discharging area 4 and a second workpiece discharging area 6, the first workpiece discharging area 4 is arranged at the rear end of the first workpiece feeding area 3, the second workpiece discharging area 6 is arranged at the rear end of the second workpiece feeding area 5, the second workpiece feeding area 5 is arranged in front of the first workpiece feeding area 3, the second workpiece discharging area 6 is arranged behind the first workpiece discharging area 4, a lifting conveying area 7 is arranged between the second workpiece feeding area 5 and the second workpiece discharging area 6, and the lifting conveying area 7 corresponds to the first workpiece feeding area 3 and the first workpiece discharging area 4; because first transfer chain 1 and second transfer chain 2 are the suspension chain transfer chain, promote conveying area 7 and only need hang the suspension chain at the jib that hangs the chain top installation different length, make the suspension chain upwards bypass first upper segment district 3 and first lower segment district 4, make things convenient for the staff to carry out upper parts and lower parts to first transfer chain in promotion conveying area 7 below, do not influence the upper parts and the lower parts of second transfer chain 2 moreover, improve work efficiency greatly.
Two first spraying machines are arranged in the first conveyor line spraying room 12, three second spraying machines 14 are arranged in the second conveyor line spraying room 13, the two first spraying machines are connected in series through a first conveyor line 1, and the three second spraying machines 14 are connected in series through a second conveyor line 2; two first flush coaters in the first transfer chain spray booth 12 can carry out alternate use according to actual need, also can carry out the spraying simultaneously, improve work efficiency greatly, and among the three second flush coater 14 of second transfer chain spray booth 13, at least one second flush coater 14 is removable dusting, remaining two are for can not changing dusting, in actual production, two second flush coaters 14 that can not change dusting also can carry out alternate use or carry out the spraying simultaneously, and the second flush coater that can change dusting can change the dusting of different colours according to actual need and carry out the spraying, make second transfer chain 2 have the guardrail and trade the look function, more be applicable to the guardrail of spraying different colours.
It should be noted that the spraying machine of the present invention all uses six-axis spraying robots, and the present invention only needs to convey the guardrail workpiece to the front of the six-axis spraying robots through the conveying lines for spraying, and the structures of the present invention are all the prior art, and are not described herein again.
The cleaning area 8 comprises at least three clean water cleaning rooms and at least three oil removing rooms, the oil removing rooms are arranged between the clean water cleaning rooms, and the clean water cleaning rooms comprise clean water cleaning areas and water dripping areas; through first transfer chain 1 and second transfer chain 2 will hang between the guardrail work piece established and carry into clean water basin and deoiling pond that cleaning zone 8 corresponds and soak and wash or deoil in, the process of dusting at the back of being convenient for prevents to influence the spraying effect.
A first corner area 9 and a second corner area 10 are arranged between the cleaning area 8 and the cleaning and drying furnace 11, a third corner area 16 and a fourth corner area 17 are arranged between the lifting type drying and curing furnace 15 and the workpiece discharging station, the first corner area 9 and the third corner area 16 are both corner areas of the first conveying line 1, the second corner area 10 and the fourth corner area 17 are both corner areas of the second conveying line 2, a first driving device 18 for driving the first conveying line 1 is arranged on the third corner area 16, and a second driving device 19 for driving the second conveying line 2 is arranged on the fourth corner area 17; first transfer chain 1 and second transfer chain 2 all turn through the corner district, form closed loop formula transfer chain, greatly reduced area.
It should be noted that, the first driving device 18 and the second driving device 19 both adopt a motor and a gear set to drive the suspension chain, which belongs to the prior art and is not described herein again.
The lifting type drying and curing oven 15 comprises a drying oven base 150, a drying oven body 151 is mounted above the drying oven base 150, one end of the drying oven body 151 is provided with a feeding end 152, the other end of the drying oven body is provided with a discharging end 153, the first conveying line 1 and the second conveying line 2 enter the drying oven body 151 through the feeding end 152 and discharge materials through the discharging end 153, the outer sides of the first conveying line 1 and the second conveying line 2 close to the feeding end 152 are low-level lines 154, the parts of the first conveying line 1 and the second conveying line 2 in the drying oven body 151 are provided with high-level lines 156, the low-level lines 154 are connected with the high-level lines 156 through oblique lines 155, and the oblique lines 155 are hung at two ends in the drying oven body 151 through a plurality of hanging rods 157; the low-level line 154 is connected with the high-level line 156 through the inclined line 155, so that the two conveying lines are lifted in the drying oven body 151 until the high-level line 156 is conveyed, and because the hot air in the drying oven body 151 is at a high level, the air with low relative temperature is arranged at the lower part in the drying oven body 151, the drying efficiency of the guardrail workpiece on the high-level line 7 is greatly improved.
The included angle alpha between the oblique line 155 and the upper wall of the drying oven body 151 is 11 degrees; the inclination of diagonal line 155 prevents effectively that the guardrail of hoist and mount from appearing the collision, and diagonal line 155's lifting efficiency is better moreover.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, and the scope of protection is still within the scope of the utility model.

Claims (8)

1. A guardrail production line comprises a first conveying line (1) and a second conveying line (2), characterized in that the first conveyor line (1) is arranged at one side of the second conveyor line (2), the first conveying line (1) and the second conveying line (2) respectively enclose a closed loop conveying line, the first conveying line (1) and the second conveying line (2) are sequentially conveyed from a workpiece loading station to a cleaning area (8), a cleaning and drying furnace (11), a spraying area, a lifting type drying and curing furnace (15) and a workpiece unloading station, a branch line is arranged between the cleaning and drying furnace (11) and the spraying area, the spraying area is provided with a first conveyor line spraying room (12) and a second conveyor line spraying room (13), a converging line is arranged between the spraying area and the lifting type drying and curing furnace (15), and a lifting conveying area (7) is arranged on the second conveying line (2).
2. Guardrail production line according to claim 1, characterized in that the work-up station comprises a first work-up area (3) arranged on the first conveyor line (1) and a second work-up area (5) arranged on the second conveyor line (2), the workpiece discharging station comprises a first workpiece discharging area (4) and a second workpiece discharging area (6), a first lower part area (4) is arranged at the rear end of the first upper part area (3), a second lower part area (6) is arranged at the rear end of the second upper part area (5), the second upper part area (5) is arranged in front of the first upper part area (3), the second lower part area (6) is arranged behind the first lower part area (4), a lifting conveying area (7) is arranged between the second upper piece area (5) and the second lower piece area (6), the lifting conveying area (7) corresponds to the first upper piece area (3) and the first lower piece area (4).
3. Guardrail production line according to claim 1, characterized in that two first applicators are arranged in the first conveyor line painting room (12), three second applicators (14) are arranged in the second conveyor line painting room (13), the two first applicators are connected in series by the first conveyor line (1), and the three second applicators (14) are connected in series by the second conveyor line (2).
4. Guardrail production line according to claim 1, characterized in that the cleaning area (8) comprises at least three clean water cleaning rooms and at least three oil removing rooms, the oil removing rooms are arranged between the clean water cleaning rooms, and the clean water cleaning rooms comprise a clean water cleaning area and a dripping area.
5. The guardrail production line according to claim 1, characterized in that a first corner area (9) and a second corner area (10) are arranged between the cleaning area (8) and the cleaning and drying oven (11), a third corner area (16) and a fourth corner area (17) are arranged between the lifting type drying and curing oven (15) and the lower work station, the first corner area (9) and the third corner area (16) are both corner areas of the first conveyor line (1), the second corner area (10) and the fourth corner area (17) are both corner areas of the second conveyor line (2), a first driving device (18) for driving the first conveyor line (1) is arranged on the third corner area (16), and a second driving device (19) for driving the second conveyor line (2) is arranged on the fourth corner area (17).
6. The guardrail production line of claim 1, wherein the lifting type drying and curing oven (15) comprises a drying oven base (150), a drying oven body (151) is installed above the drying oven base (150), one end of the drying oven body (151) is provided with a feeding end (152), the other end of the drying oven body (151) is provided with a discharging end (153), the first conveying line (1) and the second conveying line (2) enter the drying oven body (151) through the feeding end (152) and are discharged through the discharging end (153), the outer sides of the first conveying line (1) and the second conveying line (2) close to the feeding end (152) are provided with a low line (154), the parts of the first conveying line (1) and the second conveying line (2) in the drying oven body (151) are provided with a high line (156), and the low line (154) and the high line (156) are connected through an oblique line (155), the inclined line (155) is hung at the two ends of the interior of the drying oven body (151) through a plurality of hanging rods (157).
7. Guardrail production line according to claim 6, characterized in that the angle α between the diagonal line (155) and the upper wall of the drying oven body (151) is 11 °.
8. Guardrail production line according to claim 1, characterized in that the first conveyor line (1) and the second conveyor line (2) are suspension chain conveyor lines.
CN202121861526.0U 2021-08-10 2021-08-10 Guardrail production line Active CN216548180U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121861526.0U CN216548180U (en) 2021-08-10 2021-08-10 Guardrail production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121861526.0U CN216548180U (en) 2021-08-10 2021-08-10 Guardrail production line

Publications (1)

Publication Number Publication Date
CN216548180U true CN216548180U (en) 2022-05-17

Family

ID=81536950

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121861526.0U Active CN216548180U (en) 2021-08-10 2021-08-10 Guardrail production line

Country Status (1)

Country Link
CN (1) CN216548180U (en)

Similar Documents

Publication Publication Date Title
CN109731724B (en) Workpiece hoisting and spraying production line
CN104759383B (en) A kind of shaped steel automatic spraying production line and spraying method thereof
CN204583572U (en) A kind of shaped steel automatic spraying production line
KR910002104B1 (en) System and baskets for electrodeposition coating materials
CN104056749A (en) Full-automatic paint spraying assembly line
CN210413486U (en) Automatic flexible production line for metal support products
CN206104150U (en) Vertical spraying equipment of static powder
CN108380599A (en) A kind of cleaning, drying equipment
CN206154489U (en) Closed ceramic mop bucket glaze spraying device
CN203955422U (en) Streamline automatically sprays paint
CN110216487A (en) Metal support product automation flexible production line and production method
CN216548180U (en) Guardrail production line
EP1624970B1 (en) Electrostatic-painting system for metallic manufactured articles and associated method
CN107159628A (en) Possess hydro-peening and the purge chamber of water spacer processing is blown in air-blowing
CN106694463A (en) Precise hardware device high-frequency ultrasonic cleaning equipment based on PLC control
CN207576743U (en) Stone protector transport system
CN208991062U (en) A kind of circulating spraying equipment up and down
CN101879495B (en) Automatic primer dipping and coating mechanism for plastic-coated spline shaft without sagging
CN213161544U (en) Full-automatic spraying line
CN105964437B (en) Lamp base spraying line
CN210312212U (en) Full-automatic production system with high space utilization rate for manufacturing wooden furniture
CN205518344U (en) Circulating paint finishing
CN106563622A (en) Multi-track powder spraying method and device
CN205269955U (en) Electrostatic spraying system
CN204509130U (en) Enamel robot automatic glaze spraying multi cycle line

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant