CN216547160U - Battery core rubber coating and film tearing integrated machine - Google Patents

Battery core rubber coating and film tearing integrated machine Download PDF

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CN216547160U
CN216547160U CN202122936054.7U CN202122936054U CN216547160U CN 216547160 U CN216547160 U CN 216547160U CN 202122936054 U CN202122936054 U CN 202122936054U CN 216547160 U CN216547160 U CN 216547160U
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film
plate
tearing
battery core
protective film
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何江兵
黄萌
杨应军
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Dongbo Intelligent Equipment Changzhou Co ltd
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Suzhou Dubeisite Intelligent Equipment Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

本实用新型公开了一种电芯包胶撕膜一体机,包括机台,机台上设有转盘送料定位机构、翻转撕膜机构、贴保护膜机构、滚压除气泡机构、包胶机构和热压机构,第一机械手从转盘送料定位机构的一个工位上取电芯、并将电芯放置在翻转撕膜机构上,翻转撕膜机构将胶纸上的离型膜去除,贴保护膜机构吸取保护膜粘贴在翻转撕膜机构上的电芯上,本实用新型将贴保护膜、撕膜、包胶集中整合设置在一台设备上,贴胶后的电芯通过撕膜机构将双面胶上的离型膜撕掉,并且在包胶机构处进行包胶处理,撕膜机构采用双向双工位撕膜,一次性撕掉电芯上的两片离型膜,不需要重复对电芯定位撕膜。本实用新型还在机台上设置了热压机构,包胶后的电芯,通过热压机构热压15秒左右,既可以激活白胶粘性。

Figure 202122936054

The utility model discloses an integrated machine for wrapping and tearing films of electric cells, comprising a machine table. The machine table is provided with a turntable feeding and positioning mechanism, a flip-film tearing mechanism, a protective film sticking mechanism, a rolling mechanism for removing air bubbles, a rubber-encapsulating mechanism and Hot pressing mechanism, the first manipulator takes the battery cell from a station of the turntable feeding and positioning mechanism, and places the battery core on the flipping and tearing film mechanism. The mechanism absorbs the protective film and sticks it on the battery core on the flipping and tearing film mechanism. The utility model integrates and integrates the sticking protective film, the tearing film and the glue on one device. The release film on the surface adhesive is torn off, and the coating is carried out at the coating mechanism. The film-tear mechanism adopts a two-way double-station tear-off film, and the two pieces of release film on the battery core are torn off at one time, and there is no need to repeat the process. Cell positioning tear film. The utility model is also provided with a hot-pressing mechanism on the machine table, and the glue-coated electric core can be hot-pressed by the hot-pressing mechanism for about 15 seconds, which can activate the viscosity of the white glue.

Figure 202122936054

Description

一种电芯包胶撕膜一体机An all-in-one machine for battery core wrapping and tearing film

技术领域technical field

本实用新型涉及电芯制作设备,特别涉及一种电芯包胶撕膜一体机。The utility model relates to electric core production equipment, in particular to an electric core glue-tear film integrated machine.

背景技术Background technique

锂电池的能量密度高、体积小,现已被广泛应用在电子仪表、数码、家电、移动电话、笔记本电脑等上,近年来在储能电源系统、电动汽车领域中开始使用。由于锂电池中不含有重金属镉,与镍镉电池相比,大大减少了对环境的污染。随着能源的紧缺和世界的环保方面的压力,锂电池的应用会越来越大。Lithium batteries have high energy density and small size, and have been widely used in electronic instruments, digital, home appliances, mobile phones, notebook computers, etc. In recent years, they have been used in energy storage power systems and electric vehicles. Since the lithium battery does not contain the heavy metal cadmium, compared with the nickel-cadmium battery, the pollution to the environment is greatly reduced. With the shortage of energy and the pressure of environmental protection in the world, the application of lithium batteries will become larger and larger.

国内生产的锂电池质量与容量不一致,与落后的工艺与设备有很大的关系,加快锂电池生产设备的研发,提高锂电池生产过程的自动化水平,很有必要。The quality and capacity of lithium batteries produced in China are inconsistent, which has a great relationship with the backward technology and equipment. It is necessary to speed up the research and development of lithium battery production equipment and improve the automation level of the lithium battery production process.

软包锂电池采用铝塑膜封装,铝塑膜的破损、折角、磨损都会导致电池失效。贴保护膜工艺非常重要,撕保护膜不能影响电池表面质量,不能有皱。锂电池在生产过程中要贴保护膜,最后要撕掉保护膜,现如今大部分生产厂家采用人工撕膜或者半自动撕膜,劳动强度大、撕膜效率低,而且撕膜和包胶分开两个设备进行,中转时间较长,影响生产效率。The soft-pack lithium battery is packaged with aluminum-plastic film, and the damage, bending and wear of the aluminum-plastic film will cause the battery to fail. The process of sticking the protective film is very important. The tearing of the protective film can not affect the surface quality of the battery, and there can be no wrinkles. In the production process of lithium batteries, a protective film must be attached, and finally the protective film must be torn off. Nowadays, most manufacturers use manual or semi-automatic tearing of the film, which is labor-intensive and low in tearing efficiency. It takes a long time for the transfer to be carried out in one equipment, which affects the production efficiency.

发明内容SUMMARY OF THE INVENTION

为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种电芯包胶撕膜一体机。In order to overcome the shortcomings and deficiencies existing in the prior art, the purpose of the present invention is to provide an integrated machine for wrapping and tearing films of battery cells.

本实用新型的目的通过下述技术方案实现:一种电芯包胶撕膜一体机,包括机台,所述机台上设有转盘送料定位机构、翻转撕膜机构、贴保护膜机构、滚压除气泡机构、包胶机构和热压机构,第一机械手从所述转盘送料定位机构的一个工位上取电芯、并将电芯放置在所述翻转撕膜机构上,所述翻转撕膜机构将胶纸上的离型膜去除,所述贴保护膜机构吸取保护膜粘贴在所述翻转撕膜机构上的电芯上,所述第一机械手将已经贴胶的电芯搬运回所述转盘送料定位机构上,所述转盘送料定位机构将已经贴保护膜的电芯转动输送至除气泡工位,所述滚压除气泡机构对电芯表面的保护膜进行滚压除气泡,所述转盘送料定位机构将已经除气泡的电芯转动输送至翻面工位,所述翻面机构吸取电芯、并旋转180度翻面,第二机械手从所述翻面机构处取电芯、并将电芯放置在所述包胶机构的指定位置,所述包胶机构将粘贴在电芯表面的保护膜进行包胶,第三机械手将已经包胶的电芯搬运至所述热压机构上进行热压激活白胶。The purpose of the utility model is achieved through the following technical solutions: an integrated machine for wrapping and tearing films of electric cells, comprising a machine table, and the machine table is provided with a turntable feeding and positioning mechanism, a reversing and tearing film mechanism, a protective film sticking mechanism, and a rolling mechanism. A mechanism for removing air bubbles, an encapsulation mechanism and a hot-pressing mechanism, the first manipulator takes the battery cell from a station of the turntable feeding and positioning mechanism, and places the battery core on the inverting and tearing film mechanism. The film mechanism removes the release film on the adhesive tape, the protective film sticking mechanism absorbs the protective film and sticks the protective film on the cells on the flipping and tearing film mechanism, and the first manipulator transports the glued cells back to the place. On the rotary table feeding and positioning mechanism, the rotary table feeding and positioning mechanism rotates and transports the battery cell with the protective film attached to the air bubble removing station, and the rolling air bubble removing mechanism rolls the protective film on the surface of the battery cell to remove air bubbles, so The turntable feeding and positioning mechanism rotates and transports the cells that have been removed from the bubbles to the turning station. The turning mechanism absorbs the cells and rotates 180 degrees to turn them over. Place the cell in the designated position of the encapsulation mechanism, the encapsulation mechanism will encapsulate the protective film pasted on the surface of the cell, and the third manipulator will transport the encapsulated cell to the hot pressing mechanism Hot-press activated white glue.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述热压机构包括有多条热压通道,每条所述热压通道均包括有水平移动模组和下压模组,所述水平移动模组控制一载物台移动,所述载物台移动至所述下压模组指定位置时、所述下压模组控制热压板下压在所述载物台上的电芯上,所述热压板通过加热丝加热电芯表面的白胶,热压足够时间的电芯由水平移动模组送出、并由第四机械手搬运至下料输送线上。As an improvement of the utility model, the hot-pressing mechanism includes a plurality of hot-pressing channels, and each of the hot-pressing channels includes a horizontal moving module and a lower pressing module. The horizontal movement module controls the movement of a stage, and when the stage moves to the designated position of the pressing module, the pressing module controls the pressing force of the hot pressing plate on the stage. On the battery core, the hot pressing plate heats the white glue on the surface of the battery core through the heating wire, and the battery core that has been hot pressed for a sufficient time is sent out by the horizontal moving module and transported by the fourth manipulator to the unloading conveyor line.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述机台上还设有进料输送线、进料机械手、双工位交叉接料机构和上料机械手,所述进料输送线的出料端设有第二翻面机构,所述第二翻面机构从所述进料输送线上吸取电芯、并旋转180度翻面,所述进料机械手从所述第二翻面机构处吸取电芯、并将电芯放置在中转定位平台上对电芯进行定位,所述进料机械手将已经定位的电芯搬运至所述双工位交叉接料机构上,所述双工位交叉接料机构将电芯输送至上料机械手的取料位置,所述上料机械手取电芯、并将电芯放置在所述转盘送料定位机构上。As an improvement of the utility model, the machine is also provided with a feeding conveying line, a feeding manipulator, a double-station cross-feeding mechanism and a feeding manipulator. The discharge end of the conveying line is provided with a second turning mechanism, the second turning mechanism sucks the battery cells from the feeding conveying line, and rotates 180 degrees to turn over, and the feeding manipulator rotates from the second turning mechanism The turning mechanism sucks the cells and places them on the transfer positioning platform to position the cells. The double-station cross-feeding mechanism transports the cells to the reclaiming position of the feeding manipulator, and the feeding manipulator takes the cells and places the cells on the turntable feeding and positioning mechanism.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述双工位交叉接料机构包括两组伺服驱动模组,两组伺服驱动模组分别控制一治具升降机构移动,所述治具升降机构控制一治具板上升降,所述治具升降机构包括治具升降气缸安装板,所述治具升降气缸安装板上设有治具升降气缸,所述治具升降气缸的活塞杆端连接在所述治具板上,所述治具板上间隔设有多个电芯放置槽;As an improvement of the utility model, the double-station cross-feeding mechanism includes two sets of servo drive modules, and the two sets of servo drive modules respectively control the movement of a fixture lifting mechanism, so the The fixture lifting mechanism controls the lifting and lowering of a fixture plate, and the fixture lifting mechanism includes a fixture lifting cylinder mounting plate. The fixture lifting cylinder mounting plate is provided with a fixture lifting cylinder. The end of the piston rod is connected to the jig plate, and the jig plate is provided with a plurality of cell placement slots at intervals;

两组所述治具升降机构在左右运动时、两个所述治具板的高度处于一高一低的错位状态,两个所述治具板在移动过程中互不干涉。When the two sets of jig lifting mechanisms move left and right, the heights of the two jig plates are in a dislocation state of one high and one low, and the two jig plates do not interfere with each other during the movement.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述转盘送料定位机构包括分度转盘,所述分度转盘上设有四个工位,四个工位分别是上料工位、贴保护膜工位、除气泡工位和翻转下料工位,四个工位上均设有由顶升气缸控制开合的夹块,所述分度转盘的底部设有分割器,所述分割器控制所述分度转盘每次旋转的角度为90度。As an improvement of the integrated machine for wrapping and tearing the film of the utility model, the turntable feeding and positioning mechanism comprises an indexing turntable, and the indexing turntable is provided with four workstations, and the four workstations are respectively feeding Position, sticking protective film station, de-bubble station and turning and unloading station, all four stations are equipped with clamping blocks controlled by the lifting cylinder, and the bottom of the indexing turntable is provided with a divider, The divider controls the angle of each rotation of the indexing turntable to be 90 degrees.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述机台上还设有CCD拍照机构,所述CCD拍照机构位于所述贴保护膜工位的正上方,所述CCD拍照机构对所述贴保护膜工位上的电芯位置进行拍照检测、确认电芯的放置位置,所述第一机械手将贴保护膜工位上的电芯搬运至所述翻转撕膜机构上进行贴胶、撕膜。As an improvement of the utility model of the integrated machine for wrapping and tearing films, the machine is also provided with a CCD photographing mechanism, the CCD photographing mechanism is located directly above the protective film sticking station, and the CCD photographs The mechanism takes pictures and detects the position of the battery cells on the protective film sticking station, and confirms the placement position of the battery cores. Glue, tear film.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述贴保护膜机构包括伺服驱动模组、由该伺服驱动模组控制移动的升降取料模组,所述升降取料模组包括取料气缸安装板,所述取料气缸安装板的两侧分别设有取料气缸,两个所述取料气缸的活塞杆端均设有取料吸盘。As an improvement of the utility model, the protective film sticking mechanism includes a servo drive module, a lifting and reclaiming module controlled and moved by the servo driving module, and the lifting and reclaiming module The group includes a reclaiming cylinder mounting plate, two sides of the reclaiming cylinder mounting plate are respectively provided with reclaiming cylinders, and both the piston rod ends of the two reclaiming cylinders are provided with reclaiming suction cups.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述翻转撕膜机构包括支撑板、顶板和侧支撑板,所述顶板连接在所述支撑板和所述侧支撑板上,所述支撑板上设有同步驱动机构,所述顶板的两侧分别对应设有左旋转组件和右旋转组件,所述顶板位于所述左旋转组件和所述右旋转组件之间设有撕膜孔,所述撕膜孔对应所述左旋转组件和所述右旋转组件的边缘设有缺口,所述侧支撑板的内侧面设有回转气缸,所述左旋转组件和所述右旋转组件上均设有撕膜支撑板,所述撕膜支撑板和所述回转气缸夹持离型膜、所述同步驱动机构同时带动所述左旋转组件和所述右旋转组件转动撕膜。As an improvement of the utility model, the inverting and tearing film mechanism includes a supporting plate, a top plate and a side supporting plate, and the top plate is connected to the supporting plate and the side supporting plate. The support plate is provided with a synchronous drive mechanism, the two sides of the top plate are respectively provided with a left rotating assembly and a right rotating assembly, and the top plate is provided with a tear film between the left rotating assembly and the right rotating assembly The tear-off hole is provided with a notch corresponding to the edges of the left rotating assembly and the right rotating assembly, the inner side of the side support plate is provided with a rotary cylinder, and the left rotating assembly and the right rotating assembly are Both are provided with a tear-off support plate, the tear-off support plate and the rotary cylinder clamp the release film, and the synchronous drive mechanism simultaneously drives the left rotation assembly and the right rotation assembly to rotate the tear film.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述同步驱动机构包括伺服电机和主传动杆,所述伺服电机的输出轴上设有主动同步带轮,所述主传动杆的中部设有从动同步带轮,所述主动同步带轮和所述从动同步带轮通过同步带连接,所述主传动杆的两端分别设有主传动齿轮,所述主传动齿轮能够传动所述左旋转组件和所述右旋转组件;As an improvement of the utility model, the synchronous drive mechanism includes a servo motor and a main transmission rod, an output shaft of the servo motor is provided with an active synchronous pulley, and the main transmission rod There is a driven synchronous pulley in the middle of the main transmission rod, the active synchronous pulley and the driven synchronous pulley are connected by a synchronous belt, and the two ends of the main transmission rod are respectively provided with main transmission gears, which can drive the left rotating assembly and the right rotating assembly;

所述左旋转组件和所述右旋转组件均包括有旋转轴,所述旋转轴的一端设有从动齿轮,所述从动齿轮与所述主传动齿轮啮合,所述撕膜支撑板连接在所述旋转轴上,所述撕膜支撑板的端部设有锯齿端,所述撕膜支撑板对应所述缺口的位置设置;Both the left rotating assembly and the right rotating assembly include a rotating shaft, one end of the rotating shaft is provided with a driven gear, the driven gear meshes with the main transmission gear, and the tear film support plate is connected to the On the rotating shaft, the end of the tear-off support plate is provided with a serrated end, and the tear-off support plate is set at the position corresponding to the gap;

所述回转气缸的活塞杆端设有压爪,所述回转气缸带动所述压爪运动能够与所述撕膜支撑板上的锯齿端啮合、夹持离型膜,所述同步驱动机构带动所述左旋转组件和所述右旋转组件转动、所述左旋转组件和所述右旋转组件上的撕膜支撑板跟随转动撕膜;The piston rod end of the rotary cylinder is provided with a pressure claw, and the rotary cylinder drives the pressure claw to move to engage with the sawtooth end on the tear film support plate and clamp the release film, and the synchronous drive mechanism drives the pressure claw. The left rotating assembly and the right rotating assembly rotate, and the tearing film support plates on the left rotating assembly and the right rotating assembly follow the rotation to tear the film;

所述撕膜孔的正下方设有接膜口袋,离型膜从电池上撕下后直接掉落在所述接膜口袋内收集;There is a film connection pocket directly below the tear film hole, and the release film is torn off from the battery and directly dropped into the film connection pocket for collection;

所述翻转撕膜机构还包括有离子风扇,所述离子风扇设置在所述支撑板的一侧。The reversing and tearing film mechanism also includes an ion fan, and the ion fan is arranged on one side of the support plate.

作为本实用新型电芯包胶撕膜一体机的一种改进,所述包胶机构包括电芯放置平台,所述电芯放置平台的两侧分别设有电芯定位机构和折胶贴保护膜机构,所述折胶贴保护膜机构包括向上折叠机构和水平折叠机构,所述水平折叠机构带动所述向上折叠机构的水平移动,所述向上折叠机构将保护膜向上折叠,所述水平折叠机构带动所述向上折叠机构水平移动推压保护膜贴在电芯上;As an improvement of the integrated machine for wrapping, gluing and tearing the film of the utility model, the wrapping mechanism includes a cell placement platform, and the two sides of the cell placement platform are respectively provided with a cell positioning mechanism and a protective film for folding and sticking. The mechanism for folding the protective film with adhesive tape includes an upward folding mechanism and a horizontal folding mechanism, the horizontal folding mechanism drives the horizontal movement of the upward folding mechanism, the upward folding mechanism folds the protective film upward, and the horizontal folding mechanism Drive the upward folding mechanism to move horizontally and push the protective film to stick on the battery cell;

所述向上折叠机构包括折叠电机安装板,所述折叠电机安装板的一侧设有折叠电机,所述折叠电机安装板的另一侧设有垂直导轨和滑块,所述滑块连接丝杆螺母,所述折叠电机的输出轴通过同步轮和同步带连接一升降丝杆,所述升降丝杆与所述丝杆螺母连接,所述丝杆螺母上还连接有升降板,所述升降板上设有具有缓冲作用的折叠推块组件;The upward folding mechanism includes a folding motor mounting plate, one side of the folding motor mounting plate is provided with a folding motor, and the other side of the folding motor mounting plate is provided with a vertical guide rail and a sliding block, and the sliding block is connected with a screw rod The output shaft of the folding motor is connected to a lifting screw through a synchronous wheel and a timing belt, the lifting screw is connected to the screw nut, and a lifting plate is also connected to the screw nut. There is a folding push block assembly with buffering effect on it;

所述折叠推块组件包括升降导轨和升降滑块,所述升降滑块上设有连接板,所述连接板的端部设有推块安装板,所述推块安装板上设有立板、导向块和滑动块,所述滑动块连接在所述导向块上,所述滑动块的一端设有折叠推块、另一端通过弹簧连接在所述立板上,所述推块安装板的一端通过弹簧连接螺栓连接在所述升降板上,所述弹簧连接螺栓上套设有缓冲弹簧;所述折叠推块的一端设有倒角斜面,所述折叠推块的端部与所述电芯放置平台的边缘之间具有间隙;The folding push block assembly includes a lifting guide rail and a lifting slider, the lifting slider is provided with a connecting plate, the end of the connecting plate is provided with a push block mounting plate, and the push block mounting plate is provided with a vertical plate , a guide block and a sliding block, the sliding block is connected to the guide block, one end of the sliding block is provided with a folding push block, and the other end is connected to the vertical plate through a spring, the push block mounting plate is One end is connected to the lifting plate by a spring connecting bolt, and a buffer spring is sleeved on the spring connecting bolt; There is a gap between the edges of the core placement platform;

所述水平折叠机构包括安装型材,所述安装型材上设有水平滑轨和水平滑块,所述安装型材的一端设有水平驱动电机,所述水平驱动电机通过同步轮和同步带连接有一水平驱动丝杆,所述水平驱动丝杆通过丝杆螺母连接所述水平滑块,所述折叠电机安装板的底部连接在所述水平滑块上;The horizontal folding mechanism includes an installation profile, a horizontal slide rail and a horizontal slider are arranged on the installation profile, and one end of the installation profile is provided with a horizontal drive motor, and the horizontal drive motor is connected by a synchronous wheel and a synchronous belt. a driving screw, the horizontal driving screw is connected to the horizontal slider through a screw nut, and the bottom of the folding motor mounting plate is connected to the horizontal slider;

所述电芯定位机构包括定位气缸安装板,所述定位气缸安装板上端设有位移气缸,所述位移气缸的活塞杆端设有水平连接板,所述水平连接板上设有下压定位机构;The cell positioning mechanism includes a positioning cylinder mounting plate, the upper end of the positioning cylinder mounting plate is provided with a displacement cylinder, the piston rod end of the displacement cylinder is provided with a horizontal connecting plate, and the horizontal connecting plate is provided with a pressing positioning mechanism ;

所述下压定位机构包括下压气缸安装板,所述下压气缸安装板上设有下压气缸,所述下压气缸的活塞杆端设有压块连接板,所述压块连接板的一侧设有滑动块和弹簧连接板,所述滑动块上设有下压板,所述下压板的上端通过第二弹簧连接在所述弹簧连接板上。The depressing positioning mechanism includes a depressing cylinder mounting plate, a depressing cylinder is provided on the depressing cylinder mounting plate, and a pressure block connecting plate is provided at the end of the piston rod of the depressing cylinder. A sliding block and a spring connecting plate are arranged on one side, a lower pressing plate is arranged on the sliding block, and the upper end of the lower pressing plate is connected to the spring connecting plate through a second spring.

本实用新型的有益效果在于:本实用新型将撕离型膜、贴保护膜、包胶集中整合设置在一台设备上,贴胶后的电芯通过撕膜机构将离型膜撕掉,并且在包胶机构处进行包胶处理,撕膜机构采用双向双工位撕膜,一次性撕掉电芯上的两片薄膜,不需要重复对电芯定位撕膜。本实用新型还在机台上设置了热压机构,包胶后的电芯,通过热压机构热压15秒左右,既可以激活白胶粘性。本实用新型还设置了各个工位之间的搬运使用的机械手、用于产品定位的转接定位平台等机构设置,使本设备能够全自动化生产,提高生产效率,免去中间人工搬运时间。The beneficial effects of the utility model are as follows: the utility model integrates and integrates the tear-off film, the protective film and the encapsulation on one device, and the battery core after the glue is torn off the release film by the tear-off mechanism, and The plastic wrapping process is carried out at the plastic wrapping mechanism. The film tearing mechanism adopts a two-way double-station tearing film to tear off the two films on the cell at one time, without repeating the positioning and tearing of the cell. The utility model is also provided with a hot-pressing mechanism on the machine table, and the glue-coated electric core can be hot-pressed by the hot-pressing mechanism for about 15 seconds, which can activate the viscosity of the white glue. The utility model is also provided with mechanical arms used for handling between various stations, a transfer positioning platform used for product positioning, etc., so that the equipment can be fully automated, improve production efficiency, and eliminate intermediate manual handling time.

附图说明Description of drawings

图1是本实用新型的立体图;Fig. 1 is the perspective view of the present utility model;

图2是本实用新型的俯视图;Fig. 2 is the top view of the present utility model;

图3是本实用新型的主视图;Fig. 3 is the front view of the present utility model;

图4是本实用新型滚压除气泡机构的立体图;Fig. 4 is the perspective view of the rolling-pressing bubble removing mechanism of the present invention;

图5是本实用新型滚压除气泡机构的主视图;Fig. 5 is the front view of the rolling-pressing bubble removing mechanism of the present invention;

图6是本实用新型滚压除气泡机构的侧视图;Fig. 6 is the side view of the rolling-pressing bubble removing mechanism of the present utility model;

图7是本实用新型翻转撕膜机构的立体图;Fig. 7 is the perspective view of the utility model inverting and tearing film mechanism;

图8是本实用新型翻转撕膜机构的剖视图;Fig. 8 is the sectional view of the present utility model inverting and tearing film mechanism;

图9是本实用新型包胶机构的立体图;Fig. 9 is the perspective view of the encapsulation mechanism of the present utility model;

图10是本实用新型的主视图;Figure 10 is a front view of the present utility model;

图11是本实用新型包胶机构的电芯定位机构的主视图;FIG. 11 is a front view of the cell positioning mechanism of the rubber encapsulation mechanism of the present invention;

图12是本实用新型包胶机构的向上折叠机构的主视图;Fig. 12 is the front view of the upward folding mechanism of the encapsulation mechanism of the present invention;

图13是本实用新型双工位交叉接料机构的局部结构示意图。Fig. 13 is a partial structural schematic diagram of the dual-station cross-feeding mechanism of the present invention.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, rear...) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.

另外,在本实用新型中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围内。In addition, the descriptions involving "first", "second", etc. in the present invention are only for description purposes, and should not be understood as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.

如图1、图2和图3所示,一种电芯包胶撕膜一体机,包括机台100,机台100上设有转盘送料定位机构200、翻转撕膜机构300、贴保护膜机构400、滚压除气泡机构500、包胶机构600和热压机构700,第一机械手800从转盘送料定位机构200的一个工位上取电芯、并将电芯放置在翻转撕膜机构300上,翻转撕膜机构300将胶纸上的离型膜去除,贴保护膜机构400吸取保护膜粘贴在翻转撕膜机构300上的电芯上,第一机械手800将已经贴胶的电芯搬运回转盘送料定位机构200上,转盘送料定位机构200将已经贴保护膜的电芯转动输送至除气泡工位,滚压除气泡机构500对电芯表面的保护膜进行滚压除气泡,转盘送料定位机构200将已经除气泡的电芯转动输送至翻面工位,翻面机构900吸取电芯、并旋转180度翻面,第二机械手101从翻面机构处取电芯、并将电芯放置在包胶机构600的指定位置,包胶机构600将粘贴在电芯表面的保护膜进行包胶,第三机械手102将已经包胶的电芯搬运至热压机构700上进行热压激活白胶。As shown in Fig. 1, Fig. 2 and Fig. 3, an all-in-one machine for wrapping and tearing film for battery cells includes a machine table 100. The machine table 100 is provided with a turntable feeding and positioning mechanism 200, a reversing and tearing film mechanism 300, and a protective film sticking mechanism. 400. Rolling de-bubble mechanism 500, encapsulation mechanism 600 and hot pressing mechanism 700, the first manipulator 800 takes the battery cell from a station of the turntable feeding and positioning mechanism 200, and places the battery core on the flipping and tearing film mechanism 300 , the reversing and tearing film mechanism 300 removes the release film on the adhesive tape, the protective film sticking mechanism 400 absorbs the protective film and sticks it on the cells on the flipping and tearing film mechanism 300, and the first manipulator 800 transports the glued cells back to On the turntable feeding and positioning mechanism 200, the turntable feeding and positioning mechanism 200 rotates and transports the cells that have been pasted with a protective film to the bubble removal station, and the rolling and air bubble removal mechanism 500 rolls the protective film on the surface of the cells to remove air bubbles, and the turntable feeds positioning. The mechanism 200 rotates and transports the cells that have been removed from the air bubbles to the turning station. The turning mechanism 900 absorbs the cells and rotates 180 degrees to turn them over. The second manipulator 101 takes the cells from the turning mechanism and places the cells. At the designated position of the encapsulation mechanism 600, the encapsulation mechanism 600 encapsulates the protective film pasted on the surface of the cell, and the third manipulator 102 transports the encapsulated cell to the hot pressing mechanism 700 for hot pressing to activate the white glue .

第一机械手800包括有X轴驱动模组、Y轴驱动模组和Z轴驱动模组,X轴驱动模组控制Y轴驱动模组的前后移动,Y轴驱动模组控制Z轴驱动模组的左右移动,Z轴驱动模组控制取料吸盘上下移动取料。X轴驱动模组、Y轴驱动模组和Z轴驱动模组均采用电机传动丝杆的方式控制移动。The first manipulator 800 includes an X-axis drive module, a Y-axis drive module, and a Z-axis drive module. The X-axis drive module controls the front and rear movement of the Y-axis drive module, and the Y-axis drive module controls the Z-axis drive module. The Z-axis drive module controls the reclaiming suction cup to move up and down to reclaim the material. The X-axis drive module, the Y-axis drive module and the Z-axis drive module all use the motor to drive the screw to control the movement.

如图4、图5和图6所示,滚压除气泡机构500包括安装板51,安装板51的两侧分别设有水平直线导轨52,水平直线导轨52通过水平直线滑块连接有两组Z轴驱动机构53,两组Z轴驱动机构53均控制一具有缓冲作用的滚压组件54,安装板51上还设有两组水平驱动机构55,其中一组水平驱动机构55控制其中一侧的两个Z轴驱动机构53水平移动,另一组水平驱动机构55控制另一侧的两个Z轴驱动机构53水平移动。安装板51连接在一立板56上。As shown in Figure 4, Figure 5 and Figure 6, the rolling de-bubble mechanism 500 includes a mounting plate 51, two sides of the mounting plate 51 are respectively provided with horizontal linear guide rails 52, and the horizontal linear guide rails 52 are connected with two groups of horizontal linear sliders Z-axis drive mechanism 53, two sets of Z-axis drive mechanisms 53 both control a rolling assembly 54 with a buffer function, and two sets of horizontal drive mechanisms 55 are also provided on the mounting plate 51, wherein one set of horizontal drive mechanisms 55 controls one side of the The two Z-axis driving mechanisms 53 of the other side move horizontally, and the other group of horizontal driving mechanisms 55 controls the two Z-axis driving mechanisms 53 on the other side to move horizontally. The mounting plate 51 is attached to a vertical plate 56 .

优选的,两组Z轴驱动机构53的运动方向是由中间向两端运动。两组Z轴驱动机构53控制滚压组件54下压在电池表面,水平驱动机构55控制两组Z轴驱动机构53向两端移动,滚压组件4滚压电池表面的保护膜,将保护膜与电池之间的气泡排除。Preferably, the movement directions of the two sets of Z-axis drive mechanisms 53 are from the middle to the two ends. The two sets of Z-axis drive mechanisms 53 control the rolling assembly 54 to press down on the surface of the battery, the horizontal drive mechanism 55 controls the two sets of Z-axis drive mechanisms 53 to move to both ends, and the rolling assembly 4 rolls the protective film on the surface of the battery to remove the protective film Air bubbles between the battery and the battery are removed.

优选的,两组水平驱动机构55均包括传动丝杆551和伺服电机552,传动丝杆551具有两个螺纹传动段,两个螺纹传动段的螺纹方向相反,两个螺纹传动段上均螺接有丝杆螺母553,伺服电机552通过同步轮和同步带控制传动丝杆551的转动,伺服电机552正向控制传动丝杆551转动时、两个丝杆螺母553由中间向两端移动,伺服电机552反向控制传动丝杆551转动时、两个丝杆螺母553由两端向中间移动。Preferably, the two sets of horizontal drive mechanisms 55 both include a drive screw 551 and a servo motor 552. The drive screw 551 has two threaded transmission sections, the thread directions of the two threaded transmission sections are opposite, and the two threaded transmission sections are threadedly connected to each other. There is a screw nut 553, the servo motor 552 controls the rotation of the transmission screw 551 through the synchronous wheel and the synchronous belt, when the servo motor 552 controls the rotation of the transmission screw 551 in the positive direction, the two screw nuts 553 move from the middle to both ends, the servo When the motor 552 reversely controls the rotation of the driving screw 551, the two screw nuts 553 move from both ends to the middle.

优选的,同一侧的两组Z轴驱动机构53分别连接在丝杆螺母553上。丝杆螺母553带动Z轴驱动机构53沿着水平直线导轨52移动。Preferably, the two groups of Z-axis drive mechanisms 53 on the same side are respectively connected to the screw nuts 553 . The screw nut 553 drives the Z-axis drive mechanism 53 to move along the horizontal linear guide rail 52 .

优选的,滚压组件54包括滑轨连接座541,滑轨连接座541的一侧设有垂直滑轨542,滑轨连接座541的顶部设有连接块543,垂直滑轨542上设有滑块544,滑块544上设有安装座545,安装座545的底部设有滚轮连接座546,滚轮连接座546上安装有滚轮547,安装545座的顶部设有缓冲弹簧548,缓冲弹簧548的另一端连接在连接块543上。滚压组件54下压的过程中由缓冲弹簧548提供缓冲压力,能够对电池表面进行保护。Preferably, the rolling assembly 54 includes a sliding rail connecting seat 541, a vertical sliding rail 542 is provided on one side of the sliding rail connecting seat 541, a connecting block 543 is provided on the top of the sliding rail connecting seat 541, and a sliding rail 542 is provided on the vertical sliding rail 542. Block 544, the slider 544 is provided with a mounting seat 545, the bottom of the mounting seat 545 is provided with a roller connecting seat 546, the roller connecting seat 546 is mounted with a roller 547, the top of the mounting seat 545 is provided with a buffer spring 548, The other end is connected to the connection block 543 . When the rolling assembly 54 is pressed down, the buffer spring 548 provides buffer pressure, which can protect the surface of the battery.

优选的,Z轴驱动机构53包括伺服电机安装座51,伺服电机安装座531上设有Z轴伺服电机532,Z轴伺服电机532的输出轴上连接有升降丝杆533,升降丝杆533通过丝杆螺母连接升降板534,升降板534的底部连接滑轨连接座541。Preferably, the Z-axis drive mechanism 53 includes a servo motor mounting seat 51, the servo motor mounting seat 531 is provided with a Z-axis servo motor 532, the output shaft of the Z-axis servo motor 532 is connected with a lifting screw 533, and the lifting screw 533 passes through The screw nut is connected to the lift plate 534 , and the bottom of the lift plate 534 is connected to the slide rail connection seat 541 .

优选的,热压机构700包括有多条热压通道,每条热压通道均包括有水平移动模组71和下压模组72,水平移动模组71控制一载物台73移动,载物台73移动至下压模组72指定位置时、下压模组72控制热压板74下压在载物台73上的电芯上,热压板74通过加热丝加热电芯表面的白胶,热压15秒后、电芯由水平移动模组71送出、并由第四机械手103搬运至下料输送线104上。Preferably, the hot-pressing mechanism 700 includes a plurality of hot-pressing channels, and each hot-pressing channel includes a horizontal moving module 71 and a pressing module 72. The horizontal moving module 71 controls a stage 73 to move, and the load When the stage 73 moves to the designated position of the pressing module 72, the pressing module 72 controls the hot pressing plate 74 to press down on the battery cell on the stage 73, and the hot pressing plate 74 heats the white glue on the surface of the battery cell through the heating wire. After 15 seconds of hot pressing, the battery cells are sent out by the horizontal moving module 71 and transported by the fourth manipulator 103 to the unloading conveying line 104 .

第二机械手101、第三机械手102和第四机械手103均包括有水平驱动模组和升降取料模组,水平驱动模组采用电机传动丝杆的方式带动升降取料模组的左右移动,升降取料模组采用气缸控制吸盘吸取电芯。The second manipulator 101, the third manipulator 102 and the fourth manipulator 103 all include a horizontal driving module and a lifting and reclaiming module. The reclaiming module adopts the cylinder to control the suction cup to absorb the battery.

优选的,机台100上还设有进料输送线105、进料机械手106、双工位交叉接料机构107和上料机械手108,进料输送线105的出料端设有第二翻面机构109,第二翻面机构109从进料输送线105上吸取电芯、并旋转180度翻面,进料机械手106从第二翻面机构109处吸取电芯、并将电芯放置在中转定位平台1012上对电芯进行定位,进料机械手将已经定位的电芯搬运至双工位交叉接料机构上,双工位交叉接料机构107将电芯输送至上料机械手108的取料位置,上料机械手108取电芯、并将电芯放置在转盘送料定位机构200上。机台1对应双工位交叉接料机构107的上方设置有等离子清洗机构1011,等离子清洗机构1011对电芯的表面进行清理,提高粘贴粘性。Preferably, the machine 100 is further provided with a feeding conveying line 105, a feeding manipulator 106, a double-station cross-connecting mechanism 107 and a feeding manipulator 108, and the discharge end of the feeding conveying line 105 is provided with a second turning surface Mechanism 109, the second turning mechanism 109 sucks the cells from the feeding conveyor line 105, and rotates 180 degrees to turn over, the feeding manipulator 106 sucks the cells from the second turning mechanism 109, and places the cells in the transfer The battery cells are positioned on the positioning platform 1012, the feeding manipulator transports the positioned cells to the double-station cross-connecting mechanism, and the double-station cross-connecting mechanism 107 transports the battery cells to the reclaiming position of the feeding robot 108 , the feeding manipulator 108 takes the battery cells and places the battery cells on the turntable feeding and positioning mechanism 200 . A plasma cleaning mechanism 1011 is provided above the machine 1 corresponding to the double-station cross-connecting mechanism 107 , and the plasma cleaning mechanism 1011 cleans the surface of the battery cell to improve the sticking viscosity.

翻面机构900和第二翻面机构109均包括有升降取料气缸和旋转电机,旋转电机的输出轴上设置有取料板,取料板上设置有吸盘,升降取料气缸控制旋转电机的升降取料,旋转电机控制取料板取料后转动180度将电芯翻面。下料输送线104和进料输送线105均采用电机驱动输送带的方式送料,并利用传感器感应电芯的方式控制电机的开启和关闭。The turning mechanism 900 and the second turning mechanism 109 both include a lifting and reclaiming cylinder and a rotating motor. The output shaft of the rotating motor is provided with a reclaiming plate, and a suction cup is arranged on the reclaiming plate. The lifting and reclaiming cylinder controls the rotation of the rotating motor. Lifting and reclaiming, the rotating motor controls the reclaiming plate to turn 180 degrees to turn the cell over after taking the material. Both the unloading conveying line 104 and the feeding conveying line 105 are fed by means of a motor-driven conveyor belt, and the opening and closing of the motor is controlled by means of a sensor inductive cell.

如图13所示,双工位交叉接料机构107包括两组伺服驱动模组1071,两组伺服驱动模组1071分别控制一治具升降机构1072移动,治具升降机构1072控制一治具板1073上升降,治具升降机构1072包括治具升降气缸安装板,治具升降气缸安装板上设有治具升降气缸,治具升降气缸的活塞杆端连接在治具板1073上,治具板1073上间隔设有多个电芯放置槽;As shown in FIG. 13 , the double-station cross-feeding mechanism 107 includes two sets of servo drive modules 1071. The two sets of servo drive modules 1071 respectively control the movement of a jig lifting mechanism 1072, and the jig lifting mechanism 1072 controls a jig plate The jig lifting mechanism 1072 includes a jig lifting cylinder mounting plate. The jig lifting cylinder mounting plate is provided with a jig lifting cylinder. The piston rod end of the jig lifting cylinder is connected to the jig plate 1073. The jig plate 1073 is provided with a plurality of cell placement slots at intervals;

两组治具升降机构1072在左右运动时、两个治具板1073的高度处于一高一低的错位状态,两个治具板1073在移动过程中互不干涉。When the two sets of jig lifting mechanisms 1072 move left and right, the heights of the two jig plates 1073 are in a dislocation state of one high and one low, and the two jig plates 1073 do not interfere with each other during the movement.

优选的,转盘送料定位机构200包括分度转盘201,分度转盘201上设有四个工位,四个工位分别是上料工位202、贴保护膜工位203、除气泡工位204和翻转下料工位205,四个工位上均设有由顶升气缸控制开合的夹块,分度转盘201的底部设有分割器,分割器控制分度转盘201每次旋转的角度为90度。Preferably, the turntable feeding and positioning mechanism 200 includes an indexing turntable 201. The indexing turntable 201 is provided with four workstations, and the four workstations are a feeding workstation 202, a protective film sticking workstation 203, and a bubble removing workstation 204. And the turning and unloading station 205, the four stations are provided with clamping blocks that are controlled by the jacking cylinder to open and close, and the bottom of the indexing turntable 201 is provided with a divider, and the divider controls the angle of each rotation of the indexing turntable 201 is 90 degrees.

优选的,机台100上还设有CCD拍照机构1010,CCD拍照机构1010位于贴保护膜工位的正上方,CCD拍照机构对贴保护膜工位上的电芯位置进行拍照检测、确认电芯的放置位置,第一机械手800将贴保护膜工位上的电芯搬运至翻转撕膜机构上进行贴胶、撕膜。电芯贴保护膜后、由第一机械手800将电芯搬运回贴保护膜工位203上。Preferably, the machine 100 is further provided with a CCD photographing mechanism 1010, the CCD photographing mechanism 1010 is located directly above the protective film sticking station, and the CCD photographing mechanism takes pictures and detects the position of the battery cells on the protective film sticking station, and confirms the battery cells. The first manipulator 800 transports the cells on the protective film sticking station to the flipping and tearing film mechanism for sticking and tearing the film. After the protective film is applied to the cells, the first manipulator 800 transports the cells back to the protective film-applied station 203 .

优选的,贴保护膜机构400包括伺服驱动模组401、由该伺服驱动模组401控制移动的升降取料模组402,升降取料模组402包括取料气缸安装板,取料气缸安装板的两侧分别设有取料气缸,两个取料气缸的活塞杆端均设有取料吸盘。伺服驱动模组401包括伺服电机和由该伺服电机控制的丝杆。Preferably, the protective film sticking mechanism 400 includes a servo drive module 401, a lifting and reclaiming module 402 controlled and moved by the servo drive module 401, and the lifting and reclaiming module 402 includes a reclaiming cylinder mounting plate, a reclaiming cylinder mounting plate There are reclaiming cylinders on both sides of the two reclaiming cylinders, and both the piston rod ends of the two reclaiming cylinders are provided with reclaiming suction cups. The servo drive module 401 includes a servo motor and a lead screw controlled by the servo motor.

如图7和图8所示,翻转撕膜机构300包括支撑板31、顶板32和侧支撑板33,顶板32连接在支撑板31和侧3支撑板3上,支撑板31上设有同步驱动机构34,顶板32的两侧分别对应设有左旋转组件35和右旋转组件36,顶板32位于左旋转组件35和右旋转组件36之间设有撕膜孔37,撕膜孔37对应左旋转组件35和右旋转组件36的边缘设有缺口38,侧支撑板33的内侧面设有回转气缸39,左旋转组件35和右旋转组件36上均设有撕膜支撑板310,撕膜支撑板310和回转气缸39夹持离型膜、同步驱动机构34同时带动左旋转组件35和右旋转组件36转动撕膜。利用一个同步驱动机构34同时带动两个旋转齿轮旋转,使覆盖在锂电池表面的双面胶离型膜撕下,两个旋转组件同时撕膜,一次性将VHB(双面胶)表面的离型膜撕下。有效减少人力,产能对应提高,运行平稳。As shown in Figure 7 and Figure 8, the reversing and tearing film mechanism 300 includes a supporting plate 31, a top plate 32 and a side supporting plate 33, the top plate 32 is connected to the supporting plate 31 and the side 3 supporting plate 3, and the supporting plate 31 is provided with a synchronous drive Mechanism 34, the two sides of the top plate 32 are respectively provided with a left rotating assembly 35 and a right rotating assembly 36, the top plate 32 is located between the left rotating assembly 35 and the right rotating assembly 36 and is provided with a tear film hole 37, and the tear film hole 37 corresponds to the left rotation The edges of the assembly 35 and the right rotating assembly 36 are provided with a gap 38, the inner side of the side support plate 33 is provided with a rotary cylinder 39, and the left rotating assembly 35 and the right rotating assembly 36 are provided with tearing film support plates 310, tearing film support plates 310 and the rotary cylinder 39 clamp the release film, and the synchronous drive mechanism 34 drives the left rotating assembly 35 and the right rotating assembly 36 to rotate the tear film at the same time. A synchronous drive mechanism 34 is used to drive two rotating gears to rotate at the same time, so that the double-sided adhesive release film covering the surface of the lithium battery is torn off. Tear off the film. Effectively reduce manpower, correspondingly increase production capacity, and run smoothly.

优选的,同步驱动机构34包括伺服电机341和主传动杆342,伺服电机341的输出轴上设有主动同步带轮343,主传动杆342的中部设有从动同步带轮344,主动同步带轮343和从动同步带轮344通过同步带345连接,主传动杆342的两端分别设有主传动齿轮346,主传动齿轮346能够传动左旋转组件35和右旋转组件36。Preferably, the synchronous drive mechanism 34 includes a servo motor 341 and a main transmission rod 342. An output shaft of the servo motor 341 is provided with an active synchronous pulley 343, and the middle of the main transmission rod 342 is provided with a driven synchronous pulley 344. The active synchronous belt The pulley 343 and the driven synchronous pulley 344 are connected by a synchronous belt 345. The two ends of the main transmission rod 342 are respectively provided with main transmission gears 346. The main transmission gears 346 can drive the left rotating assembly 35 and the right rotating assembly 36.

优选的,左旋转组件35和右旋转组件36均包括有旋转轴351,旋转轴351的一端设有从动齿轮352,从动齿轮352与主传动齿轮346啮合,撕膜支撑板310连接在旋转轴351上,撕膜支撑板310的端部设有锯齿端3101,撕膜支撑板310对应缺口38的位置设置。撕膜支撑板310沿着缺口38的位置向下旋转撕膜。Preferably, both the left rotating assembly 35 and the right rotating assembly 36 include a rotating shaft 351, one end of the rotating shaft 351 is provided with a driven gear 352, the driven gear 352 is meshed with the main transmission gear 346, and the tear film support plate 310 is connected to the rotating shaft 352. On the shaft 351 , the end of the tear-off film support plate 310 is provided with a serrated end 3101 , and the tear-off film support plate 310 is arranged at the position corresponding to the notch 38 . The tear film support plate 310 rotates the tear film downward along the position of the notch 38 .

优选的,回转气缸39的活塞杆端设有压爪391,回转气缸39带动压爪391运动能够与撕膜支撑板310上的锯齿端3101啮合、夹持离型膜。Preferably, the piston rod end of the rotary cylinder 39 is provided with a pressure claw 391, and the rotary cylinder 39 drives the pressure claw 391 to move to engage with the serrated end 3101 on the tear film support plate 310 to clamp the release film.

优选的,回转气缸39带动压爪391运动与撕膜支撑板310上的锯齿端3101啮合、夹持离型膜,同步驱动机构34带动左旋转组件35和右旋转组件36转动、左旋转组件35和右旋转组件36上的撕膜支撑板310跟随转动撕膜。Preferably, the rotary cylinder 39 drives the pressing claw 391 to move to engage with the serrated end 3101 on the tear-off film support plate 310 to clamp the release film, and the synchronous drive mechanism 34 drives the left rotating assembly 35 and the right rotating assembly 36 to rotate, and the left rotating assembly 35 And the tear film support plate 310 on the right rotating assembly 36 follows the rotation of the tear film.

优选的,左旋转组件35顺时针旋转,右旋转组件36逆时针旋转。Preferably, the left rotation component 35 rotates clockwise, and the right rotation component 36 rotates counterclockwise.

优选的,撕膜孔37的正下方设有接膜口袋311,薄膜从电池上撕下后直接掉落在接膜口袋311内收集。接膜口袋311的底部设有吸膜管道312,吸膜管道312连接吸膜机将接膜口袋311内的离型膜吸走。Preferably, a film connecting pocket 311 is provided directly below the tear-off hole 37 , and the film is directly dropped from the battery after being torn off and collected in the film connecting pocket 311 . The bottom of the film receiving pocket 311 is provided with a film suction pipe 312 , and the film suction pipe 312 is connected to the film suction machine to suck away the release film in the film receiving pocket 311 .

优选的,还包括离子风扇313,离子风扇313设置在支撑板1的一侧。离子风扇313可以有效的防止撕膜过程中静电的产生。Preferably, an ion fan 313 is also included, and the ion fan 313 is arranged on one side of the support plate 1 . The ion fan 313 can effectively prevent the generation of static electricity during the tearing process.

如图9-图12所示,包胶机构600包括电芯放置平台61,电芯放置平台61的两侧分别设有电芯定位机构62和折胶贴保护膜机构63,折胶贴保护膜机构63包括向上折叠机构64和水平折叠机构65,水平折叠机构65带动向上折叠机构64的水平移动,向上折叠机构64将胶纸向上折叠,水平折叠机构65带动向上折叠机构64水平移动推压胶纸贴在电芯放置平台61上的电芯上。电芯放置平台61上设有电芯放置工位。As shown in FIG. 9-FIG. 12, the encapsulation mechanism 600 includes a cell placement platform 61, and two sides of the cell placement platform 61 are respectively provided with a cell positioning mechanism 62 and a mechanism 63 for folding and pasting the protective film. The mechanism 63 includes an upward folding mechanism 64 and a horizontal folding mechanism 65. The horizontal folding mechanism 65 drives the horizontal movement of the upward folding mechanism 64, the upward folding mechanism 64 folds the adhesive tape upward, and the horizontal folding mechanism 65 drives the upward folding mechanism 64 to move horizontally to push the glue. The paper is attached to the cells on the cell placement platform 61 . The cell placement platform 61 is provided with a cell placement station.

优选的,向上折叠机构64包括折叠电机安装板641,折叠电机安装板641的一侧设有折叠电机642,折叠电机安装板641的另一侧设有垂直导轨和滑块,滑块连接丝杆螺母643,折叠电机642的输出轴通过同步轮和同步带连接一升降丝杆644,升降丝杆644与丝杆螺母643连接,丝杆螺母643上还连接有第二升降板645,第二升降板645上设有具有缓冲作用的折叠推块组件646。Preferably, the upward folding mechanism 64 includes a folding motor mounting plate 641, one side of the folding motor mounting plate 641 is provided with a folding motor 642, the other side of the folding motor mounting plate 641 is provided with a vertical guide rail and a slider, and the slider is connected with a screw rod Nut 643, the output shaft of the folding motor 642 is connected to a lifting screw 644 through a synchronous wheel and a timing belt, the lifting screw 644 is connected to the screw nut 643, and the screw nut 643 is also connected with a second lifting plate 645, the second lifting The plate 645 is provided with a folding push block assembly 646 with buffering function.

优选的,折叠推块组件646包括升降导轨和升降滑块,升降滑块上设有连接板6461,连接板6461的端部设有推块安装板6462,推块安装板6462上设有立板6463、导向块6464和滑动块6465,滑动块6465连接在导向块6464上,滑动块6465的一端设有折叠推块6466、另一端通过弹簧6469连接在立板6463上,推块安装板6462的一端通过弹簧连接螺栓6467连接在第二升降板645上,弹簧连接螺栓6467上套设有缓冲弹簧。Preferably, the folding push block assembly 646 includes a lifting guide rail and a lifting slider, the lifting slider is provided with a connecting plate 6461, the end of the connecting plate 6461 is provided with a push block mounting plate 6462, and the push block mounting plate 6462 is provided with a vertical plate 6463, guide block 6464 and sliding block 6465. The sliding block 6465 is connected to the guide block 6464. One end of the sliding block 6465 is provided with a folding push block 6466, and the other end is connected to the vertical plate 6463 through a spring 6469. One end is connected to the second lifting plate 645 through a spring connecting bolt 6467, and a buffer spring is sleeved on the spring connecting bolt 6467.

优选的,折叠推块6466的一端设有倒角斜面6468,折叠推块6466的端部与电芯放置平台61的边缘之间具有间隙。折叠推块6466与电芯放置平台64之间预留间隙,是给保护膜预留位置折叠粘贴,在薄膜向上折叠后、水平推动薄膜粘贴电芯表面时,能够将预留的保护膜带动拉紧粘贴。Preferably, one end of the folding push block 6466 is provided with a chamfered slope 6468 , and there is a gap between the end of the folding push block 6466 and the edge of the cell placement platform 61 . A gap is reserved between the folding push block 6466 and the battery cell placement platform 64, which is to reserve a place for the protective film to be folded and pasted. After the film is folded upward and the film is horizontally pushed to the surface of the battery cell, the reserved protective film can be driven and pulled. Paste tightly.

优选的,水平折叠机构65包括安装型材651,安装型材651上设有水平滑轨和水平滑块,安装型材651的一端设有水平驱动电机652,水平驱动电机652通过同步轮和同步带连接有一水平驱动丝杆,水平驱动丝杆通过丝杆螺母连接水平滑块,折叠电机安装板641的底部连接在水平滑块上。Preferably, the horizontal folding mechanism 65 includes an installation profile 651, the installation profile 651 is provided with a horizontal slide rail and a horizontal slider, one end of the installation profile 651 is provided with a horizontal drive motor 652, and the horizontal drive motor 652 is connected to a synchronous wheel and a synchronous belt. The horizontal driving screw is connected to the horizontal slider through the screw nut, and the bottom of the folding motor mounting plate 641 is connected to the horizontal slider.

优选的,电芯定位机构62包括定位气缸安装板621,定位气缸安装板621上端设有位移气缸622,位移气缸622的活塞杆端设有水平连接板623,水平连接板623上设有下压定位机构624。Preferably, the cell positioning mechanism 62 includes a positioning cylinder mounting plate 621, the upper end of the positioning cylinder mounting plate 621 is provided with a displacement cylinder 622, the piston rod end of the displacement cylinder 622 is provided with a horizontal connecting plate 623, and the horizontal connecting plate 623 is provided with a downward pressure Positioning mechanism 624 .

优选的,下压定位机构624包括下压气缸安装板6241,下压气缸安装板6241上设有下压气缸6242,下压气缸6242的活塞杆端设有压块连接板6243,压块连接板6243的一侧设有滑动块6244和弹簧连接板6245,滑动块6244上设有下压板6246,下压板6246的上端通过第二弹簧6247连接在弹簧连接板6245上。Preferably, the depressing positioning mechanism 624 includes a depressing cylinder mounting plate 6241, a depressing cylinder 6242 is arranged on the depressing cylinder mounting plate 6241, and a pressure block connecting plate 6243 is provided on the piston rod end of the depressing cylinder 6242. One side of the 6243 is provided with a sliding block 6244 and a spring connecting plate 6245. The sliding block 6244 is provided with a lower pressing plate 6246, and the upper end of the lower pressing plate 6246 is connected to the spring connecting plate 6245 through a second spring 6247.

优选的,电芯放置平台61上设有两个电芯放置工位66,电芯放置平台61的两侧对应两个电芯放置工位66的位置分别设有电芯定位机构62和折胶贴保护膜机构63。Preferably, two cell placement stations 66 are provided on the cell placement platform 61 , and a cell positioning mechanism 62 and a folding glue are respectively provided on both sides of the cell placement platform 61 corresponding to the positions of the two cell placement stations 66 . A protective film mechanism 63 is attached.

优选的,电芯放置平台61两侧的两个折胶贴保护膜机构63同时贴保护膜,电芯放置平台61两侧的两个电芯定位机构62同时下压定位电芯。采用了双向同时折叠包胶的方式进行包裹保护膜,包裹效率更高,而且驱动部分均采用了电机驱动丝杆的方式带动移动,传动的精度更高。Preferably, the two folded and pasted protective film mechanisms 63 on both sides of the cell placement platform 61 simultaneously attach the protective film, and the two cell positioning mechanisms 62 on both sides of the cell placement platform 61 simultaneously press down and position the cells. The protective film is wrapped by two-way folding and encapsulation at the same time, which has higher wrapping efficiency, and the driving part adopts the method of motor-driven screw to drive the movement, and the transmission accuracy is higher.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和结构的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同范围限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and structures of the present invention , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. A battery core rubber coating and film tearing integrated machine comprises a machine table and is characterized in that a turntable feeding and positioning mechanism, an overturning and film tearing mechanism, a protective film pasting mechanism, a rolling bubble removing mechanism, a rubber coating mechanism and a hot pressing mechanism are arranged on the machine table, a first mechanical hand takes a battery core from one station of the turntable feeding and positioning mechanism and places the battery core on the overturning and film tearing mechanism, the overturning and film tearing mechanism removes a release film on adhesive paper, the protective film pasting mechanism absorbs a protective film to be pasted on the battery core on the overturning and film tearing mechanism, the first mechanical hand carries the pasted battery core back to the turntable feeding and positioning mechanism, the turntable feeding and positioning mechanism rotates and conveys the battery core to which the protective film is pasted to a bubble removing station, the rolling bubble removing mechanism carries out rolling bubble removing on the protective film on the surface of the battery core, and the turntable feeding and positioning mechanism rotates and conveys the bubble removed battery core to a face overturning station, the turning mechanism absorbs the battery core and rotates the battery core for 180 degrees to turn over, the second mechanical arm takes the battery core from the turning mechanism and places the battery core at the appointed position of the rubber coating mechanism, the rubber coating mechanism coats the protective film adhered to the surface of the battery core, and the third mechanical arm carries the rubber coated battery core to the hot pressing mechanism to carry out hot pressing and activate white glue.
2. The all-in-one machine for encapsulating and tearing the battery cell according to claim 1, wherein the hot-pressing mechanism comprises a plurality of hot-pressing channels, each hot-pressing channel comprises a horizontal moving module and a pressing module, the horizontal moving module controls a stage to move, when the stage moves to a position specified by the pressing module, the pressing module controls the hot-pressing plate to press down on the battery cell on the stage, the hot-pressing plate heats the white glue on the surface of the battery cell through a heating wire, and the battery cell which is hot-pressed for a sufficient time is sent out by the horizontal moving module and is carried to a blanking conveying line by a fourth manipulator.
3. The all-in-one machine for encapsulating and tearing the battery core according to claim 1, wherein a feeding conveyor line, a feeding manipulator, a double-station cross material receiving mechanism and a feeding manipulator are further arranged on the machine table, a second turnover mechanism is arranged at a discharging end of the feeding conveyor line, the second turnover mechanism sucks the battery core from the feeding conveyor line and rotates for 180 degrees to turn over, the feeding manipulator sucks the battery core from the second turnover mechanism and places the battery core on a transfer positioning platform to position the battery core, the feeding manipulator transports the positioned battery core to the double-station cross material receiving mechanism, the double-station cross material receiving mechanism transports the battery core to a material taking position of the feeding manipulator, and the feeding manipulator takes the battery core and places the battery core on the turntable feeding positioning mechanism.
4. The all-in-one machine for coating rubber and tearing films on battery cells according to claim 3, wherein the double-station cross material receiving mechanism comprises two groups of servo driving modules, the two groups of servo driving modules respectively control a jig lifting mechanism to move, the jig lifting mechanism controls lifting on a jig plate, the jig lifting mechanism comprises a jig lifting cylinder mounting plate, a jig lifting cylinder is arranged on the jig lifting cylinder mounting plate, the piston rod end of the jig lifting cylinder is connected to the jig plate, and a plurality of battery cell placing grooves are arranged on the jig plate at intervals;
when the two groups of jig lifting mechanisms move left and right, the heights of the two jig plates are in a staggered state of high and low, and the two jig plates do not interfere with each other in the moving process.
5. The all-in-one machine for encapsulating and tearing the battery core according to claim 1, wherein the turntable feeding and positioning mechanism comprises an indexing turntable, the indexing turntable is provided with four stations, the four stations are a feeding station, a protective film pasting station, a bubble removing station and an overturning and discharging station, the four stations are provided with clamp blocks controlled to be opened and closed by a jacking cylinder, a divider is arranged at the bottom of the indexing turntable, and the divider controls the indexing turntable to rotate at 90 degrees each time.
6. The all-in-one machine for wrapping and tearing the battery cell rubber coating according to claim 5, wherein a CCD photographing mechanism is further arranged on the machine table and located right above the station for attaching the protective film, the CCD photographing mechanism performs photographing detection on the position of the battery cell on the station for attaching the protective film and confirms the placement position of the battery cell, and the first manipulator carries the battery cell on the station for attaching the protective film to the overturning and tearing mechanism for tearing the release film and attaching the protective film.
7. The all-in-one machine for coating rubber on an electric core and tearing a film of claim 1, wherein the mechanism for sticking the protective film comprises a servo driving module and a lifting material taking module controlled by the servo driving module to move, the lifting material taking module comprises a material taking cylinder mounting plate, material taking cylinders are respectively arranged on two sides of the material taking cylinder mounting plate, and material taking suckers are respectively arranged at piston rod ends of the two material taking cylinders.
8. The all-in-one machine for encapsulation and tearing of battery cores of claim 1, wherein the overturning and tearing mechanism comprises a support plate, a top plate and side support plates, the top plate is connected with the supporting plate and the side supporting plates, the supporting plate is provided with a synchronous driving mechanism, a left rotating component and a right rotating component are respectively and correspondingly arranged on two sides of the top plate, a film tearing hole is arranged between the left rotating component and the right rotating component on the top plate, the edges of the film tearing hole corresponding to the left rotating component and the right rotating component are provided with notches, the inner side surface of the side supporting plate is provided with a rotary cylinder, the left rotating assembly and the right rotating assembly are respectively provided with a film tearing support plate, the film tearing support plates are connected with the rotary cylinder clamping film and the synchronous driving mechanism simultaneously drives the left rotating assembly and the right rotating assembly to rotate and tear the film.
9. The all-in-one machine for wrapping and tearing the battery cell of claim 8, wherein the synchronous driving mechanism comprises a servo motor and a main transmission rod, a driving synchronous pulley is arranged on an output shaft of the servo motor, a driven synchronous pulley is arranged in the middle of the main transmission rod, the driving synchronous pulley and the driven synchronous pulley are connected through a synchronous belt, a main transmission gear is respectively arranged at two ends of the main transmission rod, and the main transmission gear can drive the left rotating assembly and the right rotating assembly;
the left rotating assembly and the right rotating assembly respectively comprise a rotating shaft, one end of the rotating shaft is provided with a driven gear, the driven gear is meshed with the main transmission gear, the film tearing support plate is connected to the rotating shaft, the end part of the film tearing support plate is provided with a saw-tooth end, and the film tearing support plate is arranged corresponding to the position of the notch;
a piston rod end of the rotary cylinder is provided with a pressing claw, the rotary cylinder drives the pressing claw to move, the pressing claw can be meshed with a sawtooth end on the film tearing support plate to clamp a release film, the synchronous driving mechanism drives the left rotary assembly and the right rotary assembly to rotate, and the film tearing support plate on the left rotary assembly and the right rotary assembly rotates to tear the film along with the rotation;
a film connecting pocket is arranged right below the film tearing hole, and a release film directly falls into the film connecting pocket for collection after being torn from the battery;
the membrane overturning and tearing mechanism further comprises an ion fan, and the ion fan is arranged on one side of the supporting plate.
10. The all-in-one machine for coating and tearing the battery cell of claim 1, wherein the coating mechanism comprises a battery cell placing platform, a battery cell positioning mechanism and a protective film folding and pasting mechanism are respectively arranged on two sides of the battery cell placing platform, the protective film folding and pasting mechanism comprises an upward folding mechanism and a horizontal folding mechanism, the horizontal folding mechanism drives the upward folding mechanism to horizontally move, the upward folding mechanism folds the protective film upwards, and the horizontal folding mechanism drives the upward folding mechanism to horizontally move to push and press the protective film to be pasted on the battery cell;
the upward folding mechanism comprises a folding motor mounting plate, a folding motor is arranged on one side of the folding motor mounting plate, a vertical guide rail and a sliding block are arranged on the other side of the folding motor mounting plate, the sliding block is connected with a lead screw nut, an output shaft of the folding motor is connected with a lifting lead screw through a synchronous wheel and a synchronous belt, the lifting lead screw is connected with the lead screw nut, a lifting plate is further connected onto the lead screw nut, and a folding push block assembly with a buffering effect is arranged on the lifting plate;
the foldable push block assembly comprises a lifting guide rail and a lifting slide block, a connecting plate is arranged on the lifting slide block, a push block mounting plate is arranged at the end part of the connecting plate, a vertical plate, a guide block and a slide block are arranged on the push block mounting plate, the slide block is connected to the guide block, one end of the slide block is provided with a foldable push block, the other end of the slide block is connected to the vertical plate through a spring, one end of the push block mounting plate is connected to the lifting plate through a spring connecting bolt, and a buffer spring is sleeved on the spring connecting bolt; a chamfer inclined plane is arranged at one end of the folding push block, and a gap is formed between the end part of the folding push block and the edge of the battery cell placing platform;
the horizontal folding mechanism comprises an installation section, a horizontal sliding rail and a horizontal sliding block are arranged on the installation section, a horizontal driving motor is arranged at one end of the installation section, the horizontal driving motor is connected with a horizontal driving screw rod through a synchronous wheel and a synchronous belt, the horizontal driving screw rod is connected with the horizontal sliding block through a screw rod nut, and the bottom of the installation plate of the folding motor is connected to the horizontal sliding block;
the battery cell positioning mechanism comprises a positioning cylinder mounting plate, a displacement cylinder is arranged at the upper end of the positioning cylinder mounting plate, a horizontal connecting plate is arranged at the piston rod end of the displacement cylinder, and a pressing positioning mechanism is arranged on the horizontal connecting plate;
the lower pressing positioning mechanism comprises a lower pressing cylinder mounting plate, a lower pressing cylinder is arranged on the lower pressing cylinder mounting plate, a press block connecting plate is arranged at the end of a piston rod of the lower pressing cylinder, a sliding block and a spring connecting plate are arranged on one side of the press block connecting plate, a lower pressing plate is arranged on the sliding block, and the upper end of the lower pressing plate is connected onto the spring connecting plate through a second spring.
CN202122936054.7U 2021-11-26 2021-11-26 Battery core rubber coating and film tearing integrated machine Active CN216547160U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122936054.7U CN216547160U (en) 2021-11-26 2021-11-26 Battery core rubber coating and film tearing integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122936054.7U CN216547160U (en) 2021-11-26 2021-11-26 Battery core rubber coating and film tearing integrated machine

Publications (1)

Publication Number Publication Date
CN216547160U true CN216547160U (en) 2022-05-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115158822A (en) * 2022-09-06 2022-10-11 苏州隆成电子设备有限公司 Automatic positioning double-sided film tearing and throwing mechanism
CN115377506A (en) * 2022-08-04 2022-11-22 广州明珞装备股份有限公司 A battery module processing equipment, its use method, and workbench
CN116654363A (en) * 2023-05-16 2023-08-29 苏州清越光电科技股份有限公司 Attaching method and attaching device of display panel
CN119262421A (en) * 2024-10-15 2025-01-07 苏州德机自动化科技有限公司 A smart watch film assembly device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115377506A (en) * 2022-08-04 2022-11-22 广州明珞装备股份有限公司 A battery module processing equipment, its use method, and workbench
CN115158822A (en) * 2022-09-06 2022-10-11 苏州隆成电子设备有限公司 Automatic positioning double-sided film tearing and throwing mechanism
CN116654363A (en) * 2023-05-16 2023-08-29 苏州清越光电科技股份有限公司 Attaching method and attaching device of display panel
CN119262421A (en) * 2024-10-15 2025-01-07 苏州德机自动化科技有限公司 A smart watch film assembly device

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Effective date of registration: 20250603

Address after: No. 2889, East South Second Ring Road, Jintan District, Changzhou City, Jiangsu Province, 213251

Patentee after: Dongbo Intelligent Equipment (Changzhou) Co.,Ltd.

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Address before: 215000 No. 4, Hefeng Road, Suzhou Industrial Park, Suzhou, Jiangsu, China

Patentee before: SUZHOU DUBEISITE INTELLIGENT EQUIPMENT Co.,Ltd.

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