CN216547160U - Battery core rubber coating and film tearing integrated machine - Google Patents
Battery core rubber coating and film tearing integrated machine Download PDFInfo
- Publication number
- CN216547160U CN216547160U CN202122936054.7U CN202122936054U CN216547160U CN 216547160 U CN216547160 U CN 216547160U CN 202122936054 U CN202122936054 U CN 202122936054U CN 216547160 U CN216547160 U CN 216547160U
- Authority
- CN
- China
- Prior art keywords
- film
- plate
- tearing
- battery core
- protective film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Battery Mounting, Suspending (AREA)
Abstract
本实用新型公开了一种电芯包胶撕膜一体机,包括机台,机台上设有转盘送料定位机构、翻转撕膜机构、贴保护膜机构、滚压除气泡机构、包胶机构和热压机构,第一机械手从转盘送料定位机构的一个工位上取电芯、并将电芯放置在翻转撕膜机构上,翻转撕膜机构将胶纸上的离型膜去除,贴保护膜机构吸取保护膜粘贴在翻转撕膜机构上的电芯上,本实用新型将贴保护膜、撕膜、包胶集中整合设置在一台设备上,贴胶后的电芯通过撕膜机构将双面胶上的离型膜撕掉,并且在包胶机构处进行包胶处理,撕膜机构采用双向双工位撕膜,一次性撕掉电芯上的两片离型膜,不需要重复对电芯定位撕膜。本实用新型还在机台上设置了热压机构,包胶后的电芯,通过热压机构热压15秒左右,既可以激活白胶粘性。
The utility model discloses an integrated machine for wrapping and tearing films of electric cells, comprising a machine table. The machine table is provided with a turntable feeding and positioning mechanism, a flip-film tearing mechanism, a protective film sticking mechanism, a rolling mechanism for removing air bubbles, a rubber-encapsulating mechanism and Hot pressing mechanism, the first manipulator takes the battery cell from a station of the turntable feeding and positioning mechanism, and places the battery core on the flipping and tearing film mechanism. The mechanism absorbs the protective film and sticks it on the battery core on the flipping and tearing film mechanism. The utility model integrates and integrates the sticking protective film, the tearing film and the glue on one device. The release film on the surface adhesive is torn off, and the coating is carried out at the coating mechanism. The film-tear mechanism adopts a two-way double-station tear-off film, and the two pieces of release film on the battery core are torn off at one time, and there is no need to repeat the process. Cell positioning tear film. The utility model is also provided with a hot-pressing mechanism on the machine table, and the glue-coated electric core can be hot-pressed by the hot-pressing mechanism for about 15 seconds, which can activate the viscosity of the white glue.
Description
技术领域technical field
本实用新型涉及电芯制作设备,特别涉及一种电芯包胶撕膜一体机。The utility model relates to electric core production equipment, in particular to an electric core glue-tear film integrated machine.
背景技术Background technique
锂电池的能量密度高、体积小,现已被广泛应用在电子仪表、数码、家电、移动电话、笔记本电脑等上,近年来在储能电源系统、电动汽车领域中开始使用。由于锂电池中不含有重金属镉,与镍镉电池相比,大大减少了对环境的污染。随着能源的紧缺和世界的环保方面的压力,锂电池的应用会越来越大。Lithium batteries have high energy density and small size, and have been widely used in electronic instruments, digital, home appliances, mobile phones, notebook computers, etc. In recent years, they have been used in energy storage power systems and electric vehicles. Since the lithium battery does not contain the heavy metal cadmium, compared with the nickel-cadmium battery, the pollution to the environment is greatly reduced. With the shortage of energy and the pressure of environmental protection in the world, the application of lithium batteries will become larger and larger.
国内生产的锂电池质量与容量不一致,与落后的工艺与设备有很大的关系,加快锂电池生产设备的研发,提高锂电池生产过程的自动化水平,很有必要。The quality and capacity of lithium batteries produced in China are inconsistent, which has a great relationship with the backward technology and equipment. It is necessary to speed up the research and development of lithium battery production equipment and improve the automation level of the lithium battery production process.
软包锂电池采用铝塑膜封装,铝塑膜的破损、折角、磨损都会导致电池失效。贴保护膜工艺非常重要,撕保护膜不能影响电池表面质量,不能有皱。锂电池在生产过程中要贴保护膜,最后要撕掉保护膜,现如今大部分生产厂家采用人工撕膜或者半自动撕膜,劳动强度大、撕膜效率低,而且撕膜和包胶分开两个设备进行,中转时间较长,影响生产效率。The soft-pack lithium battery is packaged with aluminum-plastic film, and the damage, bending and wear of the aluminum-plastic film will cause the battery to fail. The process of sticking the protective film is very important. The tearing of the protective film can not affect the surface quality of the battery, and there can be no wrinkles. In the production process of lithium batteries, a protective film must be attached, and finally the protective film must be torn off. Nowadays, most manufacturers use manual or semi-automatic tearing of the film, which is labor-intensive and low in tearing efficiency. It takes a long time for the transfer to be carried out in one equipment, which affects the production efficiency.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种电芯包胶撕膜一体机。In order to overcome the shortcomings and deficiencies existing in the prior art, the purpose of the present invention is to provide an integrated machine for wrapping and tearing films of battery cells.
本实用新型的目的通过下述技术方案实现:一种电芯包胶撕膜一体机,包括机台,所述机台上设有转盘送料定位机构、翻转撕膜机构、贴保护膜机构、滚压除气泡机构、包胶机构和热压机构,第一机械手从所述转盘送料定位机构的一个工位上取电芯、并将电芯放置在所述翻转撕膜机构上,所述翻转撕膜机构将胶纸上的离型膜去除,所述贴保护膜机构吸取保护膜粘贴在所述翻转撕膜机构上的电芯上,所述第一机械手将已经贴胶的电芯搬运回所述转盘送料定位机构上,所述转盘送料定位机构将已经贴保护膜的电芯转动输送至除气泡工位,所述滚压除气泡机构对电芯表面的保护膜进行滚压除气泡,所述转盘送料定位机构将已经除气泡的电芯转动输送至翻面工位,所述翻面机构吸取电芯、并旋转180度翻面,第二机械手从所述翻面机构处取电芯、并将电芯放置在所述包胶机构的指定位置,所述包胶机构将粘贴在电芯表面的保护膜进行包胶,第三机械手将已经包胶的电芯搬运至所述热压机构上进行热压激活白胶。The purpose of the utility model is achieved through the following technical solutions: an integrated machine for wrapping and tearing films of electric cells, comprising a machine table, and the machine table is provided with a turntable feeding and positioning mechanism, a reversing and tearing film mechanism, a protective film sticking mechanism, and a rolling mechanism. A mechanism for removing air bubbles, an encapsulation mechanism and a hot-pressing mechanism, the first manipulator takes the battery cell from a station of the turntable feeding and positioning mechanism, and places the battery core on the inverting and tearing film mechanism. The film mechanism removes the release film on the adhesive tape, the protective film sticking mechanism absorbs the protective film and sticks the protective film on the cells on the flipping and tearing film mechanism, and the first manipulator transports the glued cells back to the place. On the rotary table feeding and positioning mechanism, the rotary table feeding and positioning mechanism rotates and transports the battery cell with the protective film attached to the air bubble removing station, and the rolling air bubble removing mechanism rolls the protective film on the surface of the battery cell to remove air bubbles, so The turntable feeding and positioning mechanism rotates and transports the cells that have been removed from the bubbles to the turning station. The turning mechanism absorbs the cells and rotates 180 degrees to turn them over. Place the cell in the designated position of the encapsulation mechanism, the encapsulation mechanism will encapsulate the protective film pasted on the surface of the cell, and the third manipulator will transport the encapsulated cell to the hot pressing mechanism Hot-press activated white glue.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述热压机构包括有多条热压通道,每条所述热压通道均包括有水平移动模组和下压模组,所述水平移动模组控制一载物台移动,所述载物台移动至所述下压模组指定位置时、所述下压模组控制热压板下压在所述载物台上的电芯上,所述热压板通过加热丝加热电芯表面的白胶,热压足够时间的电芯由水平移动模组送出、并由第四机械手搬运至下料输送线上。As an improvement of the utility model, the hot-pressing mechanism includes a plurality of hot-pressing channels, and each of the hot-pressing channels includes a horizontal moving module and a lower pressing module. The horizontal movement module controls the movement of a stage, and when the stage moves to the designated position of the pressing module, the pressing module controls the pressing force of the hot pressing plate on the stage. On the battery core, the hot pressing plate heats the white glue on the surface of the battery core through the heating wire, and the battery core that has been hot pressed for a sufficient time is sent out by the horizontal moving module and transported by the fourth manipulator to the unloading conveyor line.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述机台上还设有进料输送线、进料机械手、双工位交叉接料机构和上料机械手,所述进料输送线的出料端设有第二翻面机构,所述第二翻面机构从所述进料输送线上吸取电芯、并旋转180度翻面,所述进料机械手从所述第二翻面机构处吸取电芯、并将电芯放置在中转定位平台上对电芯进行定位,所述进料机械手将已经定位的电芯搬运至所述双工位交叉接料机构上,所述双工位交叉接料机构将电芯输送至上料机械手的取料位置,所述上料机械手取电芯、并将电芯放置在所述转盘送料定位机构上。As an improvement of the utility model, the machine is also provided with a feeding conveying line, a feeding manipulator, a double-station cross-feeding mechanism and a feeding manipulator. The discharge end of the conveying line is provided with a second turning mechanism, the second turning mechanism sucks the battery cells from the feeding conveying line, and rotates 180 degrees to turn over, and the feeding manipulator rotates from the second turning mechanism The turning mechanism sucks the cells and places them on the transfer positioning platform to position the cells. The double-station cross-feeding mechanism transports the cells to the reclaiming position of the feeding manipulator, and the feeding manipulator takes the cells and places the cells on the turntable feeding and positioning mechanism.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述双工位交叉接料机构包括两组伺服驱动模组,两组伺服驱动模组分别控制一治具升降机构移动,所述治具升降机构控制一治具板上升降,所述治具升降机构包括治具升降气缸安装板,所述治具升降气缸安装板上设有治具升降气缸,所述治具升降气缸的活塞杆端连接在所述治具板上,所述治具板上间隔设有多个电芯放置槽;As an improvement of the utility model, the double-station cross-feeding mechanism includes two sets of servo drive modules, and the two sets of servo drive modules respectively control the movement of a fixture lifting mechanism, so the The fixture lifting mechanism controls the lifting and lowering of a fixture plate, and the fixture lifting mechanism includes a fixture lifting cylinder mounting plate. The fixture lifting cylinder mounting plate is provided with a fixture lifting cylinder. The end of the piston rod is connected to the jig plate, and the jig plate is provided with a plurality of cell placement slots at intervals;
两组所述治具升降机构在左右运动时、两个所述治具板的高度处于一高一低的错位状态,两个所述治具板在移动过程中互不干涉。When the two sets of jig lifting mechanisms move left and right, the heights of the two jig plates are in a dislocation state of one high and one low, and the two jig plates do not interfere with each other during the movement.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述转盘送料定位机构包括分度转盘,所述分度转盘上设有四个工位,四个工位分别是上料工位、贴保护膜工位、除气泡工位和翻转下料工位,四个工位上均设有由顶升气缸控制开合的夹块,所述分度转盘的底部设有分割器,所述分割器控制所述分度转盘每次旋转的角度为90度。As an improvement of the integrated machine for wrapping and tearing the film of the utility model, the turntable feeding and positioning mechanism comprises an indexing turntable, and the indexing turntable is provided with four workstations, and the four workstations are respectively feeding Position, sticking protective film station, de-bubble station and turning and unloading station, all four stations are equipped with clamping blocks controlled by the lifting cylinder, and the bottom of the indexing turntable is provided with a divider, The divider controls the angle of each rotation of the indexing turntable to be 90 degrees.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述机台上还设有CCD拍照机构,所述CCD拍照机构位于所述贴保护膜工位的正上方,所述CCD拍照机构对所述贴保护膜工位上的电芯位置进行拍照检测、确认电芯的放置位置,所述第一机械手将贴保护膜工位上的电芯搬运至所述翻转撕膜机构上进行贴胶、撕膜。As an improvement of the utility model of the integrated machine for wrapping and tearing films, the machine is also provided with a CCD photographing mechanism, the CCD photographing mechanism is located directly above the protective film sticking station, and the CCD photographs The mechanism takes pictures and detects the position of the battery cells on the protective film sticking station, and confirms the placement position of the battery cores. Glue, tear film.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述贴保护膜机构包括伺服驱动模组、由该伺服驱动模组控制移动的升降取料模组,所述升降取料模组包括取料气缸安装板,所述取料气缸安装板的两侧分别设有取料气缸,两个所述取料气缸的活塞杆端均设有取料吸盘。As an improvement of the utility model, the protective film sticking mechanism includes a servo drive module, a lifting and reclaiming module controlled and moved by the servo driving module, and the lifting and reclaiming module The group includes a reclaiming cylinder mounting plate, two sides of the reclaiming cylinder mounting plate are respectively provided with reclaiming cylinders, and both the piston rod ends of the two reclaiming cylinders are provided with reclaiming suction cups.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述翻转撕膜机构包括支撑板、顶板和侧支撑板,所述顶板连接在所述支撑板和所述侧支撑板上,所述支撑板上设有同步驱动机构,所述顶板的两侧分别对应设有左旋转组件和右旋转组件,所述顶板位于所述左旋转组件和所述右旋转组件之间设有撕膜孔,所述撕膜孔对应所述左旋转组件和所述右旋转组件的边缘设有缺口,所述侧支撑板的内侧面设有回转气缸,所述左旋转组件和所述右旋转组件上均设有撕膜支撑板,所述撕膜支撑板和所述回转气缸夹持离型膜、所述同步驱动机构同时带动所述左旋转组件和所述右旋转组件转动撕膜。As an improvement of the utility model, the inverting and tearing film mechanism includes a supporting plate, a top plate and a side supporting plate, and the top plate is connected to the supporting plate and the side supporting plate. The support plate is provided with a synchronous drive mechanism, the two sides of the top plate are respectively provided with a left rotating assembly and a right rotating assembly, and the top plate is provided with a tear film between the left rotating assembly and the right rotating assembly The tear-off hole is provided with a notch corresponding to the edges of the left rotating assembly and the right rotating assembly, the inner side of the side support plate is provided with a rotary cylinder, and the left rotating assembly and the right rotating assembly are Both are provided with a tear-off support plate, the tear-off support plate and the rotary cylinder clamp the release film, and the synchronous drive mechanism simultaneously drives the left rotation assembly and the right rotation assembly to rotate the tear film.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述同步驱动机构包括伺服电机和主传动杆,所述伺服电机的输出轴上设有主动同步带轮,所述主传动杆的中部设有从动同步带轮,所述主动同步带轮和所述从动同步带轮通过同步带连接,所述主传动杆的两端分别设有主传动齿轮,所述主传动齿轮能够传动所述左旋转组件和所述右旋转组件;As an improvement of the utility model, the synchronous drive mechanism includes a servo motor and a main transmission rod, an output shaft of the servo motor is provided with an active synchronous pulley, and the main transmission rod There is a driven synchronous pulley in the middle of the main transmission rod, the active synchronous pulley and the driven synchronous pulley are connected by a synchronous belt, and the two ends of the main transmission rod are respectively provided with main transmission gears, which can drive the left rotating assembly and the right rotating assembly;
所述左旋转组件和所述右旋转组件均包括有旋转轴,所述旋转轴的一端设有从动齿轮,所述从动齿轮与所述主传动齿轮啮合,所述撕膜支撑板连接在所述旋转轴上,所述撕膜支撑板的端部设有锯齿端,所述撕膜支撑板对应所述缺口的位置设置;Both the left rotating assembly and the right rotating assembly include a rotating shaft, one end of the rotating shaft is provided with a driven gear, the driven gear meshes with the main transmission gear, and the tear film support plate is connected to the On the rotating shaft, the end of the tear-off support plate is provided with a serrated end, and the tear-off support plate is set at the position corresponding to the gap;
所述回转气缸的活塞杆端设有压爪,所述回转气缸带动所述压爪运动能够与所述撕膜支撑板上的锯齿端啮合、夹持离型膜,所述同步驱动机构带动所述左旋转组件和所述右旋转组件转动、所述左旋转组件和所述右旋转组件上的撕膜支撑板跟随转动撕膜;The piston rod end of the rotary cylinder is provided with a pressure claw, and the rotary cylinder drives the pressure claw to move to engage with the sawtooth end on the tear film support plate and clamp the release film, and the synchronous drive mechanism drives the pressure claw. The left rotating assembly and the right rotating assembly rotate, and the tearing film support plates on the left rotating assembly and the right rotating assembly follow the rotation to tear the film;
所述撕膜孔的正下方设有接膜口袋,离型膜从电池上撕下后直接掉落在所述接膜口袋内收集;There is a film connection pocket directly below the tear film hole, and the release film is torn off from the battery and directly dropped into the film connection pocket for collection;
所述翻转撕膜机构还包括有离子风扇,所述离子风扇设置在所述支撑板的一侧。The reversing and tearing film mechanism also includes an ion fan, and the ion fan is arranged on one side of the support plate.
作为本实用新型电芯包胶撕膜一体机的一种改进,所述包胶机构包括电芯放置平台,所述电芯放置平台的两侧分别设有电芯定位机构和折胶贴保护膜机构,所述折胶贴保护膜机构包括向上折叠机构和水平折叠机构,所述水平折叠机构带动所述向上折叠机构的水平移动,所述向上折叠机构将保护膜向上折叠,所述水平折叠机构带动所述向上折叠机构水平移动推压保护膜贴在电芯上;As an improvement of the integrated machine for wrapping, gluing and tearing the film of the utility model, the wrapping mechanism includes a cell placement platform, and the two sides of the cell placement platform are respectively provided with a cell positioning mechanism and a protective film for folding and sticking. The mechanism for folding the protective film with adhesive tape includes an upward folding mechanism and a horizontal folding mechanism, the horizontal folding mechanism drives the horizontal movement of the upward folding mechanism, the upward folding mechanism folds the protective film upward, and the horizontal folding mechanism Drive the upward folding mechanism to move horizontally and push the protective film to stick on the battery cell;
所述向上折叠机构包括折叠电机安装板,所述折叠电机安装板的一侧设有折叠电机,所述折叠电机安装板的另一侧设有垂直导轨和滑块,所述滑块连接丝杆螺母,所述折叠电机的输出轴通过同步轮和同步带连接一升降丝杆,所述升降丝杆与所述丝杆螺母连接,所述丝杆螺母上还连接有升降板,所述升降板上设有具有缓冲作用的折叠推块组件;The upward folding mechanism includes a folding motor mounting plate, one side of the folding motor mounting plate is provided with a folding motor, and the other side of the folding motor mounting plate is provided with a vertical guide rail and a sliding block, and the sliding block is connected with a screw rod The output shaft of the folding motor is connected to a lifting screw through a synchronous wheel and a timing belt, the lifting screw is connected to the screw nut, and a lifting plate is also connected to the screw nut. There is a folding push block assembly with buffering effect on it;
所述折叠推块组件包括升降导轨和升降滑块,所述升降滑块上设有连接板,所述连接板的端部设有推块安装板,所述推块安装板上设有立板、导向块和滑动块,所述滑动块连接在所述导向块上,所述滑动块的一端设有折叠推块、另一端通过弹簧连接在所述立板上,所述推块安装板的一端通过弹簧连接螺栓连接在所述升降板上,所述弹簧连接螺栓上套设有缓冲弹簧;所述折叠推块的一端设有倒角斜面,所述折叠推块的端部与所述电芯放置平台的边缘之间具有间隙;The folding push block assembly includes a lifting guide rail and a lifting slider, the lifting slider is provided with a connecting plate, the end of the connecting plate is provided with a push block mounting plate, and the push block mounting plate is provided with a vertical plate , a guide block and a sliding block, the sliding block is connected to the guide block, one end of the sliding block is provided with a folding push block, and the other end is connected to the vertical plate through a spring, the push block mounting plate is One end is connected to the lifting plate by a spring connecting bolt, and a buffer spring is sleeved on the spring connecting bolt; There is a gap between the edges of the core placement platform;
所述水平折叠机构包括安装型材,所述安装型材上设有水平滑轨和水平滑块,所述安装型材的一端设有水平驱动电机,所述水平驱动电机通过同步轮和同步带连接有一水平驱动丝杆,所述水平驱动丝杆通过丝杆螺母连接所述水平滑块,所述折叠电机安装板的底部连接在所述水平滑块上;The horizontal folding mechanism includes an installation profile, a horizontal slide rail and a horizontal slider are arranged on the installation profile, and one end of the installation profile is provided with a horizontal drive motor, and the horizontal drive motor is connected by a synchronous wheel and a synchronous belt. a driving screw, the horizontal driving screw is connected to the horizontal slider through a screw nut, and the bottom of the folding motor mounting plate is connected to the horizontal slider;
所述电芯定位机构包括定位气缸安装板,所述定位气缸安装板上端设有位移气缸,所述位移气缸的活塞杆端设有水平连接板,所述水平连接板上设有下压定位机构;The cell positioning mechanism includes a positioning cylinder mounting plate, the upper end of the positioning cylinder mounting plate is provided with a displacement cylinder, the piston rod end of the displacement cylinder is provided with a horizontal connecting plate, and the horizontal connecting plate is provided with a pressing positioning mechanism ;
所述下压定位机构包括下压气缸安装板,所述下压气缸安装板上设有下压气缸,所述下压气缸的活塞杆端设有压块连接板,所述压块连接板的一侧设有滑动块和弹簧连接板,所述滑动块上设有下压板,所述下压板的上端通过第二弹簧连接在所述弹簧连接板上。The depressing positioning mechanism includes a depressing cylinder mounting plate, a depressing cylinder is provided on the depressing cylinder mounting plate, and a pressure block connecting plate is provided at the end of the piston rod of the depressing cylinder. A sliding block and a spring connecting plate are arranged on one side, a lower pressing plate is arranged on the sliding block, and the upper end of the lower pressing plate is connected to the spring connecting plate through a second spring.
本实用新型的有益效果在于:本实用新型将撕离型膜、贴保护膜、包胶集中整合设置在一台设备上,贴胶后的电芯通过撕膜机构将离型膜撕掉,并且在包胶机构处进行包胶处理,撕膜机构采用双向双工位撕膜,一次性撕掉电芯上的两片薄膜,不需要重复对电芯定位撕膜。本实用新型还在机台上设置了热压机构,包胶后的电芯,通过热压机构热压15秒左右,既可以激活白胶粘性。本实用新型还设置了各个工位之间的搬运使用的机械手、用于产品定位的转接定位平台等机构设置,使本设备能够全自动化生产,提高生产效率,免去中间人工搬运时间。The beneficial effects of the utility model are as follows: the utility model integrates and integrates the tear-off film, the protective film and the encapsulation on one device, and the battery core after the glue is torn off the release film by the tear-off mechanism, and The plastic wrapping process is carried out at the plastic wrapping mechanism. The film tearing mechanism adopts a two-way double-station tearing film to tear off the two films on the cell at one time, without repeating the positioning and tearing of the cell. The utility model is also provided with a hot-pressing mechanism on the machine table, and the glue-coated electric core can be hot-pressed by the hot-pressing mechanism for about 15 seconds, which can activate the viscosity of the white glue. The utility model is also provided with mechanical arms used for handling between various stations, a transfer positioning platform used for product positioning, etc., so that the equipment can be fully automated, improve production efficiency, and eliminate intermediate manual handling time.
附图说明Description of drawings
图1是本实用新型的立体图;Fig. 1 is the perspective view of the present utility model;
图2是本实用新型的俯视图;Fig. 2 is the top view of the present utility model;
图3是本实用新型的主视图;Fig. 3 is the front view of the present utility model;
图4是本实用新型滚压除气泡机构的立体图;Fig. 4 is the perspective view of the rolling-pressing bubble removing mechanism of the present invention;
图5是本实用新型滚压除气泡机构的主视图;Fig. 5 is the front view of the rolling-pressing bubble removing mechanism of the present invention;
图6是本实用新型滚压除气泡机构的侧视图;Fig. 6 is the side view of the rolling-pressing bubble removing mechanism of the present utility model;
图7是本实用新型翻转撕膜机构的立体图;Fig. 7 is the perspective view of the utility model inverting and tearing film mechanism;
图8是本实用新型翻转撕膜机构的剖视图;Fig. 8 is the sectional view of the present utility model inverting and tearing film mechanism;
图9是本实用新型包胶机构的立体图;Fig. 9 is the perspective view of the encapsulation mechanism of the present utility model;
图10是本实用新型的主视图;Figure 10 is a front view of the present utility model;
图11是本实用新型包胶机构的电芯定位机构的主视图;FIG. 11 is a front view of the cell positioning mechanism of the rubber encapsulation mechanism of the present invention;
图12是本实用新型包胶机构的向上折叠机构的主视图;Fig. 12 is the front view of the upward folding mechanism of the encapsulation mechanism of the present invention;
图13是本实用新型双工位交叉接料机构的局部结构示意图。Fig. 13 is a partial structural schematic diagram of the dual-station cross-feeding mechanism of the present invention.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, rear...) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本实用新型中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围内。In addition, the descriptions involving "first", "second", etc. in the present invention are only for description purposes, and should not be understood as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
如图1、图2和图3所示,一种电芯包胶撕膜一体机,包括机台100,机台100上设有转盘送料定位机构200、翻转撕膜机构300、贴保护膜机构400、滚压除气泡机构500、包胶机构600和热压机构700,第一机械手800从转盘送料定位机构200的一个工位上取电芯、并将电芯放置在翻转撕膜机构300上,翻转撕膜机构300将胶纸上的离型膜去除,贴保护膜机构400吸取保护膜粘贴在翻转撕膜机构300上的电芯上,第一机械手800将已经贴胶的电芯搬运回转盘送料定位机构200上,转盘送料定位机构200将已经贴保护膜的电芯转动输送至除气泡工位,滚压除气泡机构500对电芯表面的保护膜进行滚压除气泡,转盘送料定位机构200将已经除气泡的电芯转动输送至翻面工位,翻面机构900吸取电芯、并旋转180度翻面,第二机械手101从翻面机构处取电芯、并将电芯放置在包胶机构600的指定位置,包胶机构600将粘贴在电芯表面的保护膜进行包胶,第三机械手102将已经包胶的电芯搬运至热压机构700上进行热压激活白胶。As shown in Fig. 1, Fig. 2 and Fig. 3, an all-in-one machine for wrapping and tearing film for battery cells includes a machine table 100. The machine table 100 is provided with a turntable feeding and
第一机械手800包括有X轴驱动模组、Y轴驱动模组和Z轴驱动模组,X轴驱动模组控制Y轴驱动模组的前后移动,Y轴驱动模组控制Z轴驱动模组的左右移动,Z轴驱动模组控制取料吸盘上下移动取料。X轴驱动模组、Y轴驱动模组和Z轴驱动模组均采用电机传动丝杆的方式控制移动。The
如图4、图5和图6所示,滚压除气泡机构500包括安装板51,安装板51的两侧分别设有水平直线导轨52,水平直线导轨52通过水平直线滑块连接有两组Z轴驱动机构53,两组Z轴驱动机构53均控制一具有缓冲作用的滚压组件54,安装板51上还设有两组水平驱动机构55,其中一组水平驱动机构55控制其中一侧的两个Z轴驱动机构53水平移动,另一组水平驱动机构55控制另一侧的两个Z轴驱动机构53水平移动。安装板51连接在一立板56上。As shown in Figure 4, Figure 5 and Figure 6, the rolling
优选的,两组Z轴驱动机构53的运动方向是由中间向两端运动。两组Z轴驱动机构53控制滚压组件54下压在电池表面,水平驱动机构55控制两组Z轴驱动机构53向两端移动,滚压组件4滚压电池表面的保护膜,将保护膜与电池之间的气泡排除。Preferably, the movement directions of the two sets of Z-
优选的,两组水平驱动机构55均包括传动丝杆551和伺服电机552,传动丝杆551具有两个螺纹传动段,两个螺纹传动段的螺纹方向相反,两个螺纹传动段上均螺接有丝杆螺母553,伺服电机552通过同步轮和同步带控制传动丝杆551的转动,伺服电机552正向控制传动丝杆551转动时、两个丝杆螺母553由中间向两端移动,伺服电机552反向控制传动丝杆551转动时、两个丝杆螺母553由两端向中间移动。Preferably, the two sets of
优选的,同一侧的两组Z轴驱动机构53分别连接在丝杆螺母553上。丝杆螺母553带动Z轴驱动机构53沿着水平直线导轨52移动。Preferably, the two groups of Z-
优选的,滚压组件54包括滑轨连接座541,滑轨连接座541的一侧设有垂直滑轨542,滑轨连接座541的顶部设有连接块543,垂直滑轨542上设有滑块544,滑块544上设有安装座545,安装座545的底部设有滚轮连接座546,滚轮连接座546上安装有滚轮547,安装545座的顶部设有缓冲弹簧548,缓冲弹簧548的另一端连接在连接块543上。滚压组件54下压的过程中由缓冲弹簧548提供缓冲压力,能够对电池表面进行保护。Preferably, the rolling
优选的,Z轴驱动机构53包括伺服电机安装座51,伺服电机安装座531上设有Z轴伺服电机532,Z轴伺服电机532的输出轴上连接有升降丝杆533,升降丝杆533通过丝杆螺母连接升降板534,升降板534的底部连接滑轨连接座541。Preferably, the Z-
优选的,热压机构700包括有多条热压通道,每条热压通道均包括有水平移动模组71和下压模组72,水平移动模组71控制一载物台73移动,载物台73移动至下压模组72指定位置时、下压模组72控制热压板74下压在载物台73上的电芯上,热压板74通过加热丝加热电芯表面的白胶,热压15秒后、电芯由水平移动模组71送出、并由第四机械手103搬运至下料输送线104上。Preferably, the hot-pressing
第二机械手101、第三机械手102和第四机械手103均包括有水平驱动模组和升降取料模组,水平驱动模组采用电机传动丝杆的方式带动升降取料模组的左右移动,升降取料模组采用气缸控制吸盘吸取电芯。The
优选的,机台100上还设有进料输送线105、进料机械手106、双工位交叉接料机构107和上料机械手108,进料输送线105的出料端设有第二翻面机构109,第二翻面机构109从进料输送线105上吸取电芯、并旋转180度翻面,进料机械手106从第二翻面机构109处吸取电芯、并将电芯放置在中转定位平台1012上对电芯进行定位,进料机械手将已经定位的电芯搬运至双工位交叉接料机构上,双工位交叉接料机构107将电芯输送至上料机械手108的取料位置,上料机械手108取电芯、并将电芯放置在转盘送料定位机构200上。机台1对应双工位交叉接料机构107的上方设置有等离子清洗机构1011,等离子清洗机构1011对电芯的表面进行清理,提高粘贴粘性。Preferably, the
翻面机构900和第二翻面机构109均包括有升降取料气缸和旋转电机,旋转电机的输出轴上设置有取料板,取料板上设置有吸盘,升降取料气缸控制旋转电机的升降取料,旋转电机控制取料板取料后转动180度将电芯翻面。下料输送线104和进料输送线105均采用电机驱动输送带的方式送料,并利用传感器感应电芯的方式控制电机的开启和关闭。The
如图13所示,双工位交叉接料机构107包括两组伺服驱动模组1071,两组伺服驱动模组1071分别控制一治具升降机构1072移动,治具升降机构1072控制一治具板1073上升降,治具升降机构1072包括治具升降气缸安装板,治具升降气缸安装板上设有治具升降气缸,治具升降气缸的活塞杆端连接在治具板1073上,治具板1073上间隔设有多个电芯放置槽;As shown in FIG. 13 , the double-
两组治具升降机构1072在左右运动时、两个治具板1073的高度处于一高一低的错位状态,两个治具板1073在移动过程中互不干涉。When the two sets of
优选的,转盘送料定位机构200包括分度转盘201,分度转盘201上设有四个工位,四个工位分别是上料工位202、贴保护膜工位203、除气泡工位204和翻转下料工位205,四个工位上均设有由顶升气缸控制开合的夹块,分度转盘201的底部设有分割器,分割器控制分度转盘201每次旋转的角度为90度。Preferably, the turntable feeding and
优选的,机台100上还设有CCD拍照机构1010,CCD拍照机构1010位于贴保护膜工位的正上方,CCD拍照机构对贴保护膜工位上的电芯位置进行拍照检测、确认电芯的放置位置,第一机械手800将贴保护膜工位上的电芯搬运至翻转撕膜机构上进行贴胶、撕膜。电芯贴保护膜后、由第一机械手800将电芯搬运回贴保护膜工位203上。Preferably, the
优选的,贴保护膜机构400包括伺服驱动模组401、由该伺服驱动模组401控制移动的升降取料模组402,升降取料模组402包括取料气缸安装板,取料气缸安装板的两侧分别设有取料气缸,两个取料气缸的活塞杆端均设有取料吸盘。伺服驱动模组401包括伺服电机和由该伺服电机控制的丝杆。Preferably, the protective
如图7和图8所示,翻转撕膜机构300包括支撑板31、顶板32和侧支撑板33,顶板32连接在支撑板31和侧3支撑板3上,支撑板31上设有同步驱动机构34,顶板32的两侧分别对应设有左旋转组件35和右旋转组件36,顶板32位于左旋转组件35和右旋转组件36之间设有撕膜孔37,撕膜孔37对应左旋转组件35和右旋转组件36的边缘设有缺口38,侧支撑板33的内侧面设有回转气缸39,左旋转组件35和右旋转组件36上均设有撕膜支撑板310,撕膜支撑板310和回转气缸39夹持离型膜、同步驱动机构34同时带动左旋转组件35和右旋转组件36转动撕膜。利用一个同步驱动机构34同时带动两个旋转齿轮旋转,使覆盖在锂电池表面的双面胶离型膜撕下,两个旋转组件同时撕膜,一次性将VHB(双面胶)表面的离型膜撕下。有效减少人力,产能对应提高,运行平稳。As shown in Figure 7 and Figure 8, the reversing and tearing
优选的,同步驱动机构34包括伺服电机341和主传动杆342,伺服电机341的输出轴上设有主动同步带轮343,主传动杆342的中部设有从动同步带轮344,主动同步带轮343和从动同步带轮344通过同步带345连接,主传动杆342的两端分别设有主传动齿轮346,主传动齿轮346能够传动左旋转组件35和右旋转组件36。Preferably, the
优选的,左旋转组件35和右旋转组件36均包括有旋转轴351,旋转轴351的一端设有从动齿轮352,从动齿轮352与主传动齿轮346啮合,撕膜支撑板310连接在旋转轴351上,撕膜支撑板310的端部设有锯齿端3101,撕膜支撑板310对应缺口38的位置设置。撕膜支撑板310沿着缺口38的位置向下旋转撕膜。Preferably, both the left rotating
优选的,回转气缸39的活塞杆端设有压爪391,回转气缸39带动压爪391运动能够与撕膜支撑板310上的锯齿端3101啮合、夹持离型膜。Preferably, the piston rod end of the
优选的,回转气缸39带动压爪391运动与撕膜支撑板310上的锯齿端3101啮合、夹持离型膜,同步驱动机构34带动左旋转组件35和右旋转组件36转动、左旋转组件35和右旋转组件36上的撕膜支撑板310跟随转动撕膜。Preferably, the
优选的,左旋转组件35顺时针旋转,右旋转组件36逆时针旋转。Preferably, the
优选的,撕膜孔37的正下方设有接膜口袋311,薄膜从电池上撕下后直接掉落在接膜口袋311内收集。接膜口袋311的底部设有吸膜管道312,吸膜管道312连接吸膜机将接膜口袋311内的离型膜吸走。Preferably, a
优选的,还包括离子风扇313,离子风扇313设置在支撑板1的一侧。离子风扇313可以有效的防止撕膜过程中静电的产生。Preferably, an
如图9-图12所示,包胶机构600包括电芯放置平台61,电芯放置平台61的两侧分别设有电芯定位机构62和折胶贴保护膜机构63,折胶贴保护膜机构63包括向上折叠机构64和水平折叠机构65,水平折叠机构65带动向上折叠机构64的水平移动,向上折叠机构64将胶纸向上折叠,水平折叠机构65带动向上折叠机构64水平移动推压胶纸贴在电芯放置平台61上的电芯上。电芯放置平台61上设有电芯放置工位。As shown in FIG. 9-FIG. 12, the
优选的,向上折叠机构64包括折叠电机安装板641,折叠电机安装板641的一侧设有折叠电机642,折叠电机安装板641的另一侧设有垂直导轨和滑块,滑块连接丝杆螺母643,折叠电机642的输出轴通过同步轮和同步带连接一升降丝杆644,升降丝杆644与丝杆螺母643连接,丝杆螺母643上还连接有第二升降板645,第二升降板645上设有具有缓冲作用的折叠推块组件646。Preferably, the
优选的,折叠推块组件646包括升降导轨和升降滑块,升降滑块上设有连接板6461,连接板6461的端部设有推块安装板6462,推块安装板6462上设有立板6463、导向块6464和滑动块6465,滑动块6465连接在导向块6464上,滑动块6465的一端设有折叠推块6466、另一端通过弹簧6469连接在立板6463上,推块安装板6462的一端通过弹簧连接螺栓6467连接在第二升降板645上,弹簧连接螺栓6467上套设有缓冲弹簧。Preferably, the folding
优选的,折叠推块6466的一端设有倒角斜面6468,折叠推块6466的端部与电芯放置平台61的边缘之间具有间隙。折叠推块6466与电芯放置平台64之间预留间隙,是给保护膜预留位置折叠粘贴,在薄膜向上折叠后、水平推动薄膜粘贴电芯表面时,能够将预留的保护膜带动拉紧粘贴。Preferably, one end of the folding push block 6466 is provided with a
优选的,水平折叠机构65包括安装型材651,安装型材651上设有水平滑轨和水平滑块,安装型材651的一端设有水平驱动电机652,水平驱动电机652通过同步轮和同步带连接有一水平驱动丝杆,水平驱动丝杆通过丝杆螺母连接水平滑块,折叠电机安装板641的底部连接在水平滑块上。Preferably, the
优选的,电芯定位机构62包括定位气缸安装板621,定位气缸安装板621上端设有位移气缸622,位移气缸622的活塞杆端设有水平连接板623,水平连接板623上设有下压定位机构624。Preferably, the
优选的,下压定位机构624包括下压气缸安装板6241,下压气缸安装板6241上设有下压气缸6242,下压气缸6242的活塞杆端设有压块连接板6243,压块连接板6243的一侧设有滑动块6244和弹簧连接板6245,滑动块6244上设有下压板6246,下压板6246的上端通过第二弹簧6247连接在弹簧连接板6245上。Preferably, the
优选的,电芯放置平台61上设有两个电芯放置工位66,电芯放置平台61的两侧对应两个电芯放置工位66的位置分别设有电芯定位机构62和折胶贴保护膜机构63。Preferably, two
优选的,电芯放置平台61两侧的两个折胶贴保护膜机构63同时贴保护膜,电芯放置平台61两侧的两个电芯定位机构62同时下压定位电芯。采用了双向同时折叠包胶的方式进行包裹保护膜,包裹效率更高,而且驱动部分均采用了电机驱动丝杆的方式带动移动,传动的精度更高。Preferably, the two folded and pasted protective film mechanisms 63 on both sides of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和结构的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同范围限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and structures of the present invention , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122936054.7U CN216547160U (en) | 2021-11-26 | 2021-11-26 | Battery core rubber coating and film tearing integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122936054.7U CN216547160U (en) | 2021-11-26 | 2021-11-26 | Battery core rubber coating and film tearing integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216547160U true CN216547160U (en) | 2022-05-17 |
Family
ID=81578630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122936054.7U Active CN216547160U (en) | 2021-11-26 | 2021-11-26 | Battery core rubber coating and film tearing integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216547160U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115158822A (en) * | 2022-09-06 | 2022-10-11 | 苏州隆成电子设备有限公司 | Automatic positioning double-sided film tearing and throwing mechanism |
| CN115377506A (en) * | 2022-08-04 | 2022-11-22 | 广州明珞装备股份有限公司 | A battery module processing equipment, its use method, and workbench |
| CN116654363A (en) * | 2023-05-16 | 2023-08-29 | 苏州清越光电科技股份有限公司 | Attaching method and attaching device of display panel |
| CN119262421A (en) * | 2024-10-15 | 2025-01-07 | 苏州德机自动化科技有限公司 | A smart watch film assembly device |
-
2021
- 2021-11-26 CN CN202122936054.7U patent/CN216547160U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115377506A (en) * | 2022-08-04 | 2022-11-22 | 广州明珞装备股份有限公司 | A battery module processing equipment, its use method, and workbench |
| CN115158822A (en) * | 2022-09-06 | 2022-10-11 | 苏州隆成电子设备有限公司 | Automatic positioning double-sided film tearing and throwing mechanism |
| CN116654363A (en) * | 2023-05-16 | 2023-08-29 | 苏州清越光电科技股份有限公司 | Attaching method and attaching device of display panel |
| CN119262421A (en) * | 2024-10-15 | 2025-01-07 | 苏州德机自动化科技有限公司 | A smart watch film assembly device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN216547160U (en) | Battery core rubber coating and film tearing integrated machine | |
| CN114142100B (en) | Battery cell encapsulation and film tearing integrated machine | |
| CN202721233U (en) | A lithium battery automatic side glue machine | |
| CN107697347B (en) | Automatic film pasting and automatic discharging equipment used for automatic turnover of lithium batteries | |
| CN207282630U (en) | Power battery automatic core gluing machine | |
| CN205177950U (en) | Automatic rubberizing of power battery and bales catch holder device | |
| CN116835044B (en) | A four-channel power battery adhesive production line | |
| CN207542336U (en) | Gluing equipment is wrapped up in polymer battery rubberizing | |
| CN111791573B (en) | Film tearing machine | |
| CN109093450B (en) | Welding production line and production process of soft-package battery switching piece | |
| CN115196334A (en) | A fully automatic production line for non-standard photovoltaic modules | |
| WO2025050891A1 (en) | Lamination system | |
| CN110867531A (en) | OLED FPC laminating equipment | |
| CN115504007B (en) | Sticking machine and sticking method | |
| CN110436181B (en) | Lithium battery core test transfer equipment | |
| CN207558983U (en) | A kind of automation attaches PC film equipments | |
| CN120004059B (en) | Automatic rubberizing equipment of square electric core | |
| CN115771640A (en) | Preparation device and preparation method of heat insulation cover | |
| CN115663293A (en) | An L-shaped battery gluer | |
| CN211197848U (en) | Unloading mechanism on electricity core | |
| CN202826634U (en) | Automatic battery laminator | |
| CN216671845U (en) | Lithium battery tab gummed paper equipment | |
| CN113964366B (en) | Automatic tail glue pasting and corner pressing machine for battery | |
| CN216272343U (en) | Automatic pad pasting structure of cell-phone center | |
| CN115739657A (en) | Electricity core dyestripping and malleation equipment of leaking hunting |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20250603 Address after: No. 2889, East South Second Ring Road, Jintan District, Changzhou City, Jiangsu Province, 213251 Patentee after: Dongbo Intelligent Equipment (Changzhou) Co.,Ltd. Country or region after: China Address before: 215000 No. 4, Hefeng Road, Suzhou Industrial Park, Suzhou, Jiangsu, China Patentee before: SUZHOU DUBEISITE INTELLIGENT EQUIPMENT Co.,Ltd. Country or region before: China |
