CN216547159U - Automatic film overturning and tearing mechanism - Google Patents
Automatic film overturning and tearing mechanism Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及锂电池生产制作设备,特别涉及一种自动翻转撕膜机构。The utility model relates to lithium battery production and manufacturing equipment, in particular to an automatic inversion and tearing mechanism.
背景技术Background technique
锂电池的能量密度高、体积小,现已被广泛应用在电子仪表、数码、家电、移动电话、笔记本电脑等上,近年来在储能电源系统、电动汽车领域中开始使用。由于锂电池中不含有重金属镉,与镍镉电池相比,大大减少了对环境的污染。随着能源的紧缺和世界的环保方面的压力,锂电池的应用会越来越大。Lithium batteries have high energy density and small size, and have been widely used in electronic instruments, digital, home appliances, mobile phones, notebook computers, etc. In recent years, they have been used in energy storage power systems and electric vehicles. Since the lithium battery does not contain the heavy metal cadmium, compared with the nickel-cadmium battery, the pollution to the environment is greatly reduced. With the shortage of energy and the pressure of environmental protection in the world, the application of lithium batteries will become larger and larger.
国内生产的锂电池质量与容量不一致,与落后的工艺与设备有很大的关系,加快锂电池生产设备的研发,提高锂电池生产过程的自动化水平,很有必要。The quality and capacity of lithium batteries produced in China are inconsistent, which has a great relationship with the backward technology and equipment. It is necessary to speed up the research and development of lithium battery production equipment and improve the automation level of the lithium battery production process.
软包锂电池采用铝塑膜封装,铝塑膜的破损,折角,磨损都会导致电池失效。贴离型膜工艺非常重要,撕离型膜不能影响电池表面质量,不能有皱。锂电池在生产过程中要贴离型膜,最后要撕掉离型膜,现如今大部分生产厂家采用人工撕膜或者半自动撕膜,劳动强度大、撕膜效率低。The soft-pack lithium battery is packaged with aluminum-plastic film, and the damage, bending and abrasion of the aluminum-plastic film will cause the battery to fail. The process of sticking the release film is very important. The peeling film cannot affect the surface quality of the battery and cannot have wrinkles. In the production process of lithium batteries, the release film must be attached, and finally the release film must be torn off. Nowadays, most manufacturers use manual or semi-automatic tearing of the film, which is labor-intensive and inefficient.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中存在的缺点和不足,本实用新型的目的在于提供一种自动翻转撕膜机构。本实用新型用于将电芯上粘贴的双面胶(VHB)上面的两个对称的半面离型膜撕掉,利用一个轴带动两个旋转齿轮运转,使两边同时撕下离型膜,有效提高效率。In order to overcome the shortcomings and deficiencies existing in the prior art, the purpose of the present invention is to provide an automatic reversing and tearing film mechanism. The utility model is used for tearing off the two symmetrical half-surface release films on the double-sided adhesive tape (VHB) pasted on the battery core, and uses one shaft to drive two rotating gears to run, so that the release films are torn off on both sides at the same time, effectively Improve efficiency.
本实用新型的目的通过下述技术方案实现:一种自动翻转撕膜机构,包括支撑板、顶板和侧支撑板,所述顶板连接在所述支撑板和所述侧支撑板上,所述支撑板上设有同步驱动机构,所述顶板的两侧分别对应设有左旋转组件和右旋转组件,所述顶板位于所述左旋转组件和所述右旋转组件之间设有撕膜孔,所述撕膜孔对应所述左旋转组件和所述右旋转组件的边缘设有缺口,所述侧支撑板的内侧面设有回转气缸,所述左旋转组件和所述右旋转组件上均设有撕膜支撑板,所述撕膜支撑板和所述回转气缸夹持离型膜、所述同步驱动机构同时带动所述左旋转组件和所述右旋转组件转动撕膜。The purpose of this utility model is achieved through the following technical solutions: an automatic flipping and tearing film mechanism, comprising a support plate, a top plate and a side support plate, the top plate is connected to the support plate and the side support plate, the support plate is The board is provided with a synchronous drive mechanism, the two sides of the top board are respectively provided with a left rotation component and a right rotation component, and the top board is provided with a tear film hole between the left rotation component and the right rotation component, so The tear film hole is provided with a gap corresponding to the edges of the left rotating assembly and the right rotating assembly, the inner side of the side support plate is provided with a rotary cylinder, and both the left rotating assembly and the right rotating assembly are provided with A tear-off film support plate, the tear-off film support plate and the rotary cylinder clamp the release film, and the synchronous drive mechanism simultaneously drives the left rotation assembly and the right rotation assembly to rotate the tear film.
作为本实用新型自动翻转撕膜机构的一种改进,所述同步驱动机构包括伺服电机和主传动杆,所述伺服电机的输出轴上设有主动同步带轮,所述主传动杆的中部设有从动同步带轮,所述主动同步带轮和所述从动同步带轮通过同步带连接,所述主传动杆的两端分别设有主传动齿轮,所述主传动齿轮能够传动所述左旋转组件和所述右旋转组件。As an improvement of the automatic inversion and tearing mechanism of the present invention, the synchronous drive mechanism includes a servo motor and a main transmission rod, an active synchronous pulley is arranged on the output shaft of the servo motor, and the middle of the main transmission rod is provided with an active synchronous pulley. There is a driven synchronous pulley, the active synchronous pulley and the driven synchronous pulley are connected by a synchronous belt, the two ends of the main transmission rod are respectively provided with main transmission gears, and the main transmission gears can drive the Left rotation assembly and the right rotation assembly.
作为本实用新型自动翻转撕膜机构的一种改进,所述左旋转组件和所述右旋转组件均包括有旋转轴,所述旋转轴的一端设有从动齿轮,所述从动齿轮与所述主传动齿轮啮合,所述撕膜支撑板连接在所述旋转轴上,所述撕膜支撑板的端部设有锯齿端,所述撕膜支撑板对应所述缺口的位置设置。撕膜支撑板沿着所述缺口的位置向下旋转撕膜。As an improvement of the automatic inversion and tearing mechanism of the present invention, both the left rotating assembly and the right rotating assembly include a rotating shaft, and one end of the rotating shaft is provided with a driven gear, and the driven gear is connected to the rotating shaft. The main transmission gear is meshed, the tearing film supporting plate is connected to the rotating shaft, the end of the tearing film supporting plate is provided with a serrated end, and the tearing film supporting plate is arranged at a position corresponding to the gap. The tear film support plate rotates the tear film downward along the position of the notch.
作为本实用新型自动翻转撕膜机构的一种改进,所述回转气缸的活塞杆端设有压爪,所述回转气缸带动所述压爪运动能够与所述撕膜支撑板上的锯齿端啮合、夹持离型膜。As an improvement of the automatic reversing and tearing film mechanism of the present invention, the piston rod end of the rotary cylinder is provided with a pressing claw, and the rotary cylinder drives the pressing claw to move and can engage with the sawtooth end on the tearing film support plate , Clamp the release film.
作为本实用新型自动翻转撕膜机构的一种改进,所述回转气缸带动所述压爪运动与所述撕膜支撑板上的锯齿端啮合、夹持离型膜,所述同步驱动机构带动所述左旋转组件和所述右旋转组件转动、所述左旋转组件和所述右旋转组件上的撕膜支撑板跟随转动撕膜。As an improvement of the automatic reversing and tearing film mechanism of the present invention, the rotary cylinder drives the pressing claw to move to engage with the serrated end on the tearing film support plate to clamp the release film, and the synchronous driving mechanism drives the The left rotating assembly and the right rotating assembly rotate, and the tearing film support plates on the left rotating assembly and the right rotating assembly follow the rotation of the tearing film.
作为本实用新型自动翻转撕膜机构的一种改进,所述左旋转组件顺时针旋转,所述右旋转组件逆时针旋转。As an improvement of the automatic inversion and tearing mechanism of the present invention, the left rotation component rotates clockwise, and the right rotation component rotates counterclockwise.
作为本实用新型自动翻转撕膜机构的一种改进,所述撕膜孔的正下方设有接膜口袋,离型膜从电池上撕下后直接掉落在所述接膜口袋内收集。接膜口袋的底部设有吸膜管道,吸膜管道连接吸膜机将接膜口袋内的离型膜吸走。As an improvement of the automatic inversion and tearing mechanism of the present utility model, a film connecting pocket is provided directly below the film tearing hole, and the release film is directly dropped from the battery after being torn off and collected in the film connecting pocket. The bottom of the film receiving bag is provided with a film suction pipe, which is connected to the film suction machine to suck away the release film in the film receiving bag.
作为本实用新型自动翻转撕膜机构的一种改进,还包括离子风扇,所述离子风扇设置在所述支撑板的一侧。离子风扇可以有效的防止撕膜过程中静电的产生。As an improvement of the automatic inversion and tearing mechanism of the present invention, an ion fan is also included, and the ion fan is arranged on one side of the support plate. The ion fan can effectively prevent the generation of static electricity during the tearing process.
本实用新型的有益效果在于:本实用新型利用机器自动撕膜来实现运行的。利用一个同步驱动机构同时带动两个旋转齿轮旋转,将覆盖在锂电池的双面胶(VHB0表面的离型膜撕下,两个旋转组件同时撕膜,一次性将VHB表面的离型膜撕下,离型膜撕下后就可以粘贴保护膜上去。有效减少人力,产能对应提高,运行平稳。本产品可以是双工位设置,同时实现两个锂电池撕膜动作。离子风扇对应两个工位吹离子风。The beneficial effect of the utility model is that the utility model realizes the operation by using the machine to automatically tear off the film. A synchronous drive mechanism is used to drive two rotating gears to rotate at the same time, tear off the release film on the surface of the double-sided tape (VHB0) covering the lithium battery, and the two rotating components simultaneously tear off the film, tearing the release film on the surface of the VHB at one time. After the release film is torn off, the protective film can be pasted on it. It can effectively reduce manpower, increase production capacity, and run smoothly. This product can be set in a double station, and can achieve two lithium battery film tearing actions at the same time. The ion fan corresponds to two The station blows ion wind.
附图说明Description of drawings
图1是本实用新型的立体图;Fig. 1 is the perspective view of the present utility model;
图2是本实用新型的剖视图;Fig. 2 is the sectional view of the present utility model;
附图标记为:1、支撑板2、顶板3、侧支撑板4、同步驱动机构5、左旋转组件6、右旋转组件7、撕膜孔8、缺口9、回转气缸10、撕膜支撑板11、接膜口袋12、吸膜管道13、离子风扇41、伺服电机42、主传动杆43、主动同步带轮44、从动同步带轮45、同步带46、主传动齿轮101、锯齿端91、压爪。Reference numerals are: 1, support plate 2,
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, rear...) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本实用新型中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围内。In addition, the descriptions involving "first", "second", etc. in the present invention are only for description purposes, and should not be understood as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present utility model.
如图1和图2所示,一种自动翻转撕膜机构,包括支撑板1、顶板2和侧支撑板3,顶板2连接在支撑板1和侧支撑板3上,支撑板1上设有同步驱动机构4,顶板2的两侧分别对应设有左旋转组件5和右旋转组件6,顶板2位于左旋转组件5和右旋转组件6之间设有撕膜孔7,撕膜孔7对应左旋转组件5和右旋转组件6的边缘设有缺口8,侧支撑板3的内侧面设有回转气缸9,左旋转组件5和右旋转组件6上均设有撕膜支撑板10,撕膜支撑板10和回转气缸9夹持离型膜、同步驱动机构4同时带动左旋转组件5和右旋转组件6转动撕膜。As shown in Fig. 1 and Fig. 2, a kind of automatic reversal and tearing film mechanism comprises support plate 1, top plate 2 and
优选的,同步驱动机构4包括伺服电机41和主传动杆42,伺服电机41的输出轴上设有主动同步带轮43,主传动杆42的中部设有从动同步带轮44,主动同步带轮43和从动同步带轮44通过同步带45连接,主传动杆42的两端分别设有主传动齿轮46,主传动齿轮46能够传动左旋转组件5和右旋转组件6。Preferably, the
优选的,左旋转组件5和右旋转组件6均包括有旋转轴51,旋转轴1的一端设有从动齿轮52,从动齿轮52与主传动齿轮46啮合,撕膜支撑板10连接在旋转轴51上,撕膜支撑板10的端部设有锯齿端101,撕膜支撑板10对应缺口8的位置设置。撕膜支撑板10沿着缺口8的位置向下旋转撕膜。Preferably, both the left rotating
优选的,回转气缸9的活塞杆端设有压爪91,回转气缸9带动压爪91运动能够与撕膜支撑板10上的锯齿端101啮合、夹持离型膜。Preferably, the piston rod end of the
优选的,回转气缸9带动压爪91运动与撕膜支撑板10上的锯齿端101啮合、夹持离型膜,同步驱动机构4带动左旋转组件5和右旋转组件6转动、左旋转组件5和右旋转组件6上的撕膜支撑板10跟随转动撕膜。Preferably, the
优选的,左旋转组件5顺时针旋转,右旋转组件6逆时针旋转。Preferably, the
优选的,撕膜孔7的正下方设有接膜口袋11,离型膜从电池上撕下后直接掉落在接膜口袋11内收集。接膜口袋11的底部设有吸膜管道12,吸膜管道12连接吸膜机将接膜口袋11内的离型膜吸走。Preferably, a film-
优选的,还包括离子风扇13,离子风扇13设置在支撑板1的一侧。离子风扇13可以有效的防止撕膜过程中静电的产生。Preferably, an ion fan 13 is also included, and the ion fan 13 is arranged on one side of the support plate 1 . The ion fan 13 can effectively prevent the generation of static electricity in the process of tearing the film.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和结构的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同范围限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and structures of the present invention , substitutions and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Effective date of registration: 20250603 Address after: No. 2889, East South Second Ring Road, Jintan District, Changzhou City, Jiangsu Province, 213251 Patentee after: Dongbo Intelligent Equipment (Changzhou) Co.,Ltd. Country or region after: China Address before: 215000 No. 4, Hefeng Road, Suzhou Industrial Park, Suzhou, Jiangsu, China Patentee before: SUZHOU DUBEISITE INTELLIGENT EQUIPMENT Co.,Ltd. Country or region before: China |