CN216544413U - A kind of insert encapsulation suspension feeding mould - Google Patents

A kind of insert encapsulation suspension feeding mould Download PDF

Info

Publication number
CN216544413U
CN216544413U CN202122402841.3U CN202122402841U CN216544413U CN 216544413 U CN216544413 U CN 216544413U CN 202122402841 U CN202122402841 U CN 202122402841U CN 216544413 U CN216544413 U CN 216544413U
Authority
CN
China
Prior art keywords
die
positioning
core
mold
forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN202122402841.3U
Other languages
Chinese (zh)
Inventor
魏俊峰
刘琮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Synergy Hanil Rubber & Plastic Technology Co ltd
Original Assignee
Suzhou Synergy Hanil Rubber & Plastic Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Synergy Hanil Rubber & Plastic Technology Co ltd filed Critical Suzhou Synergy Hanil Rubber & Plastic Technology Co ltd
Priority to CN202122402841.3U priority Critical patent/CN216544413U/en
Application granted granted Critical
Publication of CN216544413U publication Critical patent/CN216544413U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The utility model aims to provide an insert encapsulation suspension feeding die which is characterized in that: the device comprises a cover sealing die, a forming die, a die core positioning slide block, a forming die core and a die core lifting driver, wherein the cover sealing die is provided with two glue injection holes, four die closing pillars and four positioning pillars, the forming die is provided with four die closing holes, four die positioning holes, two forming die core fastening pins, a slide block limiting plate and a glue injection parting line, the die core positioning slide block is provided with a positioning needle lock pin and two side needles, the positioning needle lock pin is provided with three positioning needles, the forming die core is provided with a product clamping block, the product clamping block is provided with three product positioning holes and two side needle insertion holes, the whole die utilizes an edge non-functional surface adding material of a metal insert as a clamping position to enable a rubber coating surface of the metal insert to be suspended in a die cavity, the rubber coating effects of uniform rubber coating on the surface of a product and no thimble printing are realized, the rubber coating quality and the yield of the metal insert are improved, and the processing repair rate is reduced, thereby saving costs.

Description

一种嵌件包胶悬空进料模具A kind of insert and encapsulation suspension feeding mould

技术领域technical field

本实用新型涉及机械加工领域,尤其涉及一种嵌件包胶悬空进料模具。The utility model relates to the field of mechanical processing, in particular to an insert-coated rubber suspension feeding mould.

背景技术Background technique

液态硅胶英文简称为LSR,是一种可以备受消费者和厂家青睐的产品,液态硅胶是由硅胶制品制作而成,有良好的弹性和防水防潮性,耐酸、碱等多种化学物质的侵蚀,大多数的密封件的包胶注塑可以在生产加工的时候可达到一次成型、无废料及可自动化等优点,采用注塑的方式、大量、快速硫化、重复性机械生产,其产品表现为较好的热稳定性、抗寒性,优良的电绝缘性能,燃烧时不会产生有毒的物质,因此在健康用品、汽车、婴儿用品、医疗用品、潜水用品、厨房用具以及密封件等的生产设计中成为不可替代的材料;在LSR与金属件包胶作业中也是常用的加工方式,而现有对于金属件包胶的操作模式和方法都是使用顶针定位或夹持定位方式,定位位置无法包裹硅胶,无法实现金属件功能面的全包胶,同时也无法达到均匀包胶的效果;综上所述,需要开发和设计一套功能更全面的包胶进料模具,来解决金属件无法达到全面包胶、均匀包胶的问题,去提高金属件包胶质量和良品率。Liquid silica gel is abbreviated as LSR in English. It is a product that can be favored by consumers and manufacturers. Liquid silica gel is made of silica gel products. It has good elasticity, waterproof and moisture resistance, and is resistant to acid, alkali and other chemical substances. , The overmolding injection molding of most seals can achieve the advantages of one-time molding, no waste and automation during production and processing. The use of injection molding, mass, rapid vulcanization, and repetitive mechanical production, the performance of its products is better. High thermal stability, cold resistance, excellent electrical insulation performance, no toxic substances are produced when burning, so it is used in the production design of health products, automobiles, baby products, medical products, diving products, kitchen utensils and seals, etc. It has become an irreplaceable material; it is also a commonly used processing method in LSR and metal parts encapsulation operations, and the existing operation modes and methods for metal parts encapsulation use the thimble positioning or clamping positioning method, and the positioning position cannot wrap silicone , it is impossible to realize the full encapsulation of the functional surface of the metal parts, and at the same time, it cannot achieve the effect of uniform encapsulation; in summary, it is necessary to develop and design a set of more comprehensive encapsulation feed molds to solve the problem that the metal parts cannot be fully encapsulated. The problem of encapsulation and uniform encapsulation is to improve the quality and yield of metal parts.

实用新型内容Utility model content

本实用新型的目的是提供了一种适用于LSR与金属嵌件的包胶作业,利用金属嵌件边缘非功能面增加材料作为夹持位置,采用气缸配合顶针进行夹持定位,使得金属嵌件包胶面悬浮在模具型腔内,通过分型线位置进胶,进而实现产品上下面均匀包胶作业,也实现了产品表面均匀包胶、无顶针印的包胶效果,操作更加简单方便,提高金属嵌件包胶质量和良品率,减少加工返修率,从而节约成本的嵌件包胶悬空进料模具及其工作方法。The purpose of the present utility model is to provide a kind of coating operation suitable for LSR and metal inserts. The non-functional surface of the edge of the metal insert is used to increase the material as a clamping position, and a cylinder is used to cooperate with a thimble for clamping and positioning, so that the metal insert is clamped and positioned. The rubber-coated surface is suspended in the mold cavity, and the glue is fed through the parting line position, so as to realize the uniform coating operation on the top and bottom of the product, and also realize the coating effect of uniform coating on the product surface and no thimble printing. The operation is simpler and more convenient. Improve the quality and yield rate of metal insert encapsulation, reduce the processing repair rate, and thus save the cost of the insert encapsulation suspended feed mold and its working method.

本实用新型的技术方案为:一种嵌件包胶悬空进料模具,其特征在于:包括封盖模具、成型模具、模芯定位滑块、成型模芯和模芯升降驱动器,所述封盖模具上还设有两个注胶孔、四个合模支柱和四个定位支柱,所述两个注胶孔位于封盖模具的顶部,所述两个注胶孔均与封盖模具为固定连接,所述四个合模支柱分别位于封盖模具下部的四角位置处,所述四个合模支柱均与封盖模具为固定连接,所述四个定位支柱位于封盖模具的下部,并且所述四个定位支柱位于四个合模支柱的内侧,所述四个定位支柱均与封盖模具为固定连接,所述成型模具位于封盖模具的下部,所述成型模具与封盖模具为可拆卸连接,所述成型模具上还设有四个模具合模孔、四个模具定位孔、两个成型模芯紧固销、滑块限位板和注胶分型线,所述四个模具合模孔位于成型模具上部的四角位置处,所述四个模具合模孔均与成型模具为固定连接,所述四个模具合模孔在成型模具上的位置分布与四个合模支柱在封盖模具上的位置分布相同,所述四个模具定位孔位于成型模具的下部,并且所述四个模具定位孔位于四个模具合模孔的内侧,所述四个模具定位孔均与成型模具为固定连接,所述四个模具定位孔在成型模具上的位置分布与四个定位支柱在封盖模具上的位置分布相同,所述两个成型模芯紧固销水平平行位于成型模具的上部,所述两个成型模芯紧固销均与成型模具为可插拔连接,任意所述成型模芯紧固销上还设有限位滑孔和两个模芯紧固销限位块,所述限位滑孔位于成型模芯紧固销的中部,所述限位滑孔与成型模芯紧固销为固定连接,所述两个模芯紧固销限位块水平平行分别位于成型模芯紧固销的两侧,所述两个模芯紧固销限位块均与成型模具为固定连接,所述模芯定位滑块、滑块限位板全部位于两个成型模芯紧固销之间的位置处,并且所述模芯定位滑块位于成型模具的内侧,所述模芯定位滑块与成型模具为可插拔连接,所述滑块限位板位于模芯定位滑块的上部,所述滑块限位板与成型模具为固定连接,所述模芯定位滑块上还设有定位针锁销和两个侧针,所述定位针锁销位于模芯定位滑块的一侧,所述定位针锁销穿过模芯定位滑块为可插拔连接,所述定位针锁销上还设有三个定位针,所述三个定位针之间间隔相同的距离水平平行位于靠近成型模芯一侧的定位针锁销的一端,所述三个定位针均与定位针锁销为固定连接,所述两个侧针位于定位针锁销的两侧,所述两个侧针均穿过模芯定位滑块为可插拔连接,所述成型模芯位于成型模具内侧的中部,所述成型模芯与成型模具为活动连接,所述成型模芯上还设有产品夹持块,所述产品夹持块位于靠近模芯定位滑块位置处的成型模芯的一侧,所述产品夹持块与成型模芯为固定连接,所述产品夹持块上还设有三个产品定位孔和两个侧针插孔,所述三个产品定位孔之间间隔相同的距离水平平行位于产品夹持块一侧的中部,所述三个产品定位孔均与产品夹持块为固定连接,所述两个侧针插孔水平平行分别位于三个产品定位孔的两侧,所述两个侧针插孔均与产品夹持块为固定连接,所述两个侧针插孔在产品夹持块上的位置分布与两个侧针在模芯定位滑块上的位置分布相同,所述注胶分型线位于靠近成型模芯外侧的成型模具的上部,所述注胶分型线与成型模具为固定连接,所述模芯升降驱动器位于成型模具的下部,所述模芯升降驱动器与成型模具为固定连接,并且所述模芯升降驱动器的一端穿过成型模具并与成型模芯连接。The technical scheme of the utility model is as follows: an insert and encapsulation suspension feeding mold, which is characterized in that it comprises a capping mold, a forming mold, a mold core positioning slider, a forming mold core and a mold core lifting driver, and the cover There are also two injection holes, four clamping pillars and four positioning pillars on the mold. The two injection holes are located on the top of the capping mold, and the two injection holes are fixed with the capping mold. connection, the four clamping pillars are respectively located at the four corner positions of the lower part of the capping mold, the four clamping pillars are fixedly connected with the capping mold, and the four positioning pillars are located at the lower part of the capping mold, and The four positioning pillars are located on the inner side of the four clamping pillars, and the four positioning pillars are fixedly connected to the capping mold, the forming mold is located at the lower part of the capping mold, and the forming mold and the capping mold are Removable connection, the forming mold is also provided with four mold clamping holes, four mold positioning holes, two forming mold core fastening pins, a slider limit plate and an injection parting line. The mold clamping holes are located at the four corners of the upper part of the forming mold, the four mold clamping holes are fixedly connected to the forming mold, and the positions of the four mold clamping holes on the forming mold are distributed with the four clamping pillars. The position distribution on the capping mold is the same, the four mold positioning holes are located at the lower part of the forming mold, and the four mold positioning holes are located inside the four mold clamping holes, and the four mold positioning holes are The forming mold is fixedly connected, the position distribution of the four mold positioning holes on the forming mold is the same as the position distribution of the four positioning pillars on the capping mold, and the two forming core fastening pins are horizontally and parallel to the forming mold. The upper part of the mold core, the two forming core fastening pins are pluggable and connected to the forming mold, and any of the forming mold core fastening pins are also provided with limit sliding holes and two mold core fastening pin limit blocks , the limit sliding hole is located in the middle of the forming mold core fastening pin, the limit sliding hole and the forming mold core fastening pin are fixedly connected, and the two mold core fastening pin limit blocks are located horizontally and parallel respectively. Forming the two sides of the core tightening pin, the two core tightening pin limit blocks are fixedly connected to the forming die, and the core positioning sliders and the slider limit plates are all located on the two forming cores The position between the fastening pins, and the core positioning slider is located on the inner side of the forming mold, the core positioning slider and the forming mold are pluggable connections, and the slider limit plate is located in the core positioning On the upper part of the slider, the slider limit plate is fixedly connected with the molding die, and the mold core positioning slider is also provided with a positioning pin lock pin and two side pins, and the positioning pin lock pin is located in the mold core positioning On one side of the slider, the positioning pin locking pin passes through the mold core positioning slider for a pluggable connection, and there are three positioning pins on the positioning pin locking pin, and the three positioning pins are at the same interval. The distance is horizontal and parallel to one end of the positioning pin lock pin that is close to the side of the molding die core, the three positioning pins are fixedly connected to the positioning pin lock pin, and the two side pins are located on both sides of the positioning pin lock pin, so The two side pins pass through the mold core positioning slider for pluggable connection, the forming mold core is located in the middle of the inner side of the forming mold, and the forming mold core is connected to the forming mold. The tool is an active connection, and the forming die core is also provided with a product clamping block. The product clamping block is located on one side of the forming die core near the position of the die core positioning slider. The mold core is fixedly connected, and the product clamping block is also provided with three product positioning holes and two side pin insertion holes. The three product positioning holes are fixedly connected to the product clamping block, the two side pin insertion holes are horizontally and parallelly located on both sides of the three product positioning holes, and the two side pin insertion holes are It is fixedly connected with the product clamping block, and the position distribution of the two side needle sockets on the product clamping block is the same as the position distribution of the two side needles on the mold core positioning slider. The glue injection parting line It is located at the upper part of the forming mold close to the outside of the forming mold core. The injection parting line is fixedly connected to the forming mold. The core lifting driver is located at the lower part of the forming mold. , and one end of the core lifting driver passes through the forming die and is connected with the forming core.

进一步,所述两个成型模芯紧固销均为带有卡位顶柱的内嵌式模具键销。Further, the two forming mold core fastening pins are both in-line mold key pins with snap-in top posts.

进一步,所述模芯定位滑块为滑道式顶块。Further, the mold core positioning slider is a slide-type top block.

进一步,所述成型模芯为带有特氟龙涂层的模芯。Further, the forming mold core is a mold core with a Teflon coating.

进一步,所述模芯升降驱动器为电控液压式升降驱动装置。Further, the mold core lift driver is an electronically controlled hydraulic lift drive device.

工作方法:work method:

整套模具安装在数控设备上,利用数控设备上的气缸控制开关来完成金属嵌件的注塑硫化包胶成型以及成品件的提取,具体操作步骤如下:The whole set of molds is installed on the numerical control equipment, and the cylinder control switch on the numerical control equipment is used to complete the injection molding, vulcanization and overmolding of metal inserts and the extraction of finished parts. The specific operation steps are as follows:

步骤一、模芯开启:按气缸控制开关上的“模芯开”按钮,此时,成型模具上部的两个成型模芯紧固销向外打开,并确认两个成型模芯紧固销打开到位,使得成型模芯的键销被开启,让成型模芯处于松开状态,便于模芯定位滑块与成型模芯的脱模;Step 1. Open the mold core: Press the "Mold Core Open" button on the cylinder control switch. At this time, the two forming core fastening pins on the upper part of the forming mold are opened outwards, and confirm that the two forming mold core fastening pins are open. In place, the key pin of the forming die core is opened, and the forming die core is in a loose state, which is convenient for the demoulding of the die core positioning slider and the forming die core;

步骤二、侧针开启:按气缸控制开关上的“侧针开”按钮,此时,模芯定位滑块一侧的两个侧针向外打开,并确认两个侧针打开到位,使得模芯定位滑块与成型模芯的合模状态被解除,便于成型模芯后续的顶出;Step 2. Side needle opening: Press the "side needle opening" button on the cylinder control switch. At this time, the two side needles on one side of the mold core positioning slider are opened outward, and confirm that the two side needles are opened in place, so that the mold core is opened. The clamping state of the core positioning slider and the forming core is released, which facilitates the subsequent ejection of the forming core;

步骤三、模芯定位滑块开启:按气缸控制开关上的“滑块开”按钮,此时,模芯定位滑块就会与成型模芯分离,并确认模芯定位滑块分离到位,实现模芯定位滑块与成型模芯的脱模;Step 3. Open the mold core positioning slider: press the "slider open" button on the cylinder control switch, at this time, the mold core positioning slider will be separated from the forming mold core, and confirm that the mold core positioning slider is separated in place to achieve The mold core positioning slider and the mold release of the forming mold core;

步骤四、成型模芯顶出:按气缸控制开关上的“顶出”按钮,此时,成型模具下部的模芯升降驱动器就会推动成型模芯向上升起,并确认成型模芯顶出到位,让成型模芯从成型模具的中部被顶出;Step 4. Forming core ejection: Press the "ejection" button on the cylinder control switch. At this time, the core lifting driver at the lower part of the forming mold will push the forming die core upward and confirm that the forming die core is pushed out in place. , let the forming core be ejected from the middle of the forming mold;

步骤五、定位针开启:按气缸控制开关上的“定位针进”按钮,此时,模芯定位滑块一侧的定位针锁销向成型模芯的位置顶出,随着定位针锁销的顶出,与该定位针锁销连接的三个定位针也会被顶出,这三个定位针与抬起状态的成型模芯一侧贴合,从而形成定位针与成型模芯连接的承载结构,以便于金属嵌件的定位摆放;Step 5. Open the positioning pin: press the "positioning pin in" button on the cylinder control switch. At this time, the positioning pin locking pin on the side of the mold core positioning slider is pushed out to the position of the forming mold core. The three positioning pins connected with the positioning pin lock pin will also be ejected, and these three positioning pins are attached to one side of the forming core in the raised state, thereby forming a connection between the positioning needle and the forming core. Bearing structure to facilitate the positioning and placement of metal inserts;

步骤六、金属嵌件装载:操作人员将需要进行注塑硫化的金属嵌件放到成型模芯上,由于定位针与成型模芯的贴合,使得操作人员快速准确地找到金属嵌件上的非功能面增加材料与成型模芯的贴合点,便于夹持位置的精准定位放置,确认需要进行注塑硫化的金属嵌件放置到位;Step 6. Loading of metal inserts: The operator places the metal insert that needs to be injected and vulcanized on the forming die core. Due to the fit between the positioning pin and the forming die core, the operator can quickly and accurately find the non-ferrous metal insert on the metal insert. The functional surface increases the bonding point between the material and the molding core, which facilitates the precise positioning and placement of the clamping position, and confirms that the metal inserts that need to be injected and vulcanized are placed in place;

步骤七、定位针撤出:按气缸控制开关上的“定位针出”按钮,此时,模芯定位滑块一侧的定位针锁销撤回,随着定位针锁销的撤回,与该定位针锁销连接的三个定位针也会被收纳在模芯定位滑块内侧,使得需要进行注塑硫化的金属嵌件贴合在成型模芯上;Step 7. Positioning pin withdrawal: Press the "positioning pin out" button on the cylinder control switch. At this time, the positioning pin lock pin on the side of the mold core positioning slider is withdrawn. The three positioning pins connected by the needle lock pins will also be accommodated inside the mold core positioning slider, so that the metal inserts that need to be injected and vulcanized are attached to the molding mold core;

步骤八、模芯定位滑块复位:按气缸控制开关上的“顶退”按钮,此时,成型模具下部的模芯升降驱动器就会拉动成型模芯向下移动,并确认成型模芯回落复位,让成型模芯退回到成型模具的中部,同时确认装载的需要进行注塑硫化的金属嵌件无变形;Step 8. Reset the mold core positioning slider: press the "top-back" button on the cylinder control switch. At this time, the mold core lift driver at the lower part of the forming mold will pull the forming mold core to move down, and confirm that the forming mold core falls back and resets. , let the forming core return to the middle of the forming mold, and at the same time confirm that the loaded metal inserts that need to be injected and vulcanized are not deformed;

步骤九、模芯定位滑块关闭:按气缸控制开关上的“滑块关”按钮,此时,模芯定位滑块就会与成型模芯合模,并确认模芯定位滑块合模到位,实现模芯定位滑块与成型模芯的贴合拼接;Step 9. The mold core positioning slider is closed: press the "slider off" button on the cylinder control switch. At this time, the mold core positioning slider will be closed with the forming mold core, and the mold core positioning slider will be confirmed in place. , to realize the bonding and splicing of the mold core positioning slider and the forming mold core;

步骤十、侧针关闭:按气缸控制开关上的“侧针关”按钮,此时,模芯定位滑块一侧的两个侧针向成型模芯中推进,并确认两个侧针插入到成型模芯中,使得模芯定位滑块与成型模芯合模的套准定位;Step 10. Side needle close: Press the "side needle close" button on the cylinder control switch. At this time, the two side needles on one side of the mold core positioning slider are pushed into the forming mold core, and confirm that the two side needles are inserted into the mold core. In the forming die core, the alignment and positioning of the die core positioning slider and the forming die core clamping;

步骤十一、注胶及取成品:将封盖模具与成型模具进行合模,通过封盖模具顶部的两个注胶孔向成型模具进行注胶,胶液沿着注胶分型线进入到成型模芯上的金属嵌件表面,从而完成金属嵌件的包胶硫化操作,随后,将封盖模具与成型模具开模,并确认移模到位,接着,按气缸控制开关上的“模芯开”按钮,确认两个成型模芯紧固销打开到位,再接着,按气缸控制开关上的“侧针开”按钮,确认两个侧针打开到位,然后,按气缸控制开关上的“滑块开”按钮,确认模芯定位滑块分离到位,再然后,按气缸控制开关上的“顶出”按钮,确认成型模芯顶出到位,最后,从成型模芯上取出包胶硫化成型后的产品,并取出注胶硫化的残余料头,进而完成操作。Step 11. Glue injection and finished product: Clamp the capping mould and the forming mould, inject glue into the forming mould through the two glue injection holes on the top of the capping mould, and the glue enters the mould along the parting line. The surface of the metal insert on the mold core is formed to complete the overmolding and vulcanization operation of the metal insert. Then, open the cover mold and the forming mold, and confirm that the mold is moved in place. Open” button, confirm that the two forming core fastening pins are opened in place, and then press the “side needle open” button on the cylinder control switch to confirm that the two side needles are opened in place, and then press the “slider” button on the cylinder control switch. Press the "Block Open" button to confirm that the mold core positioning slider is separated in place, and then press the "Eject" button on the cylinder control switch to confirm that the molding mold core is ejected in place. , and take out the residual material head of injection vulcanization, and then complete the operation.

本实用新型的有益效果在于:该嵌件包胶悬空进料模具适用于LSR与金属嵌件的包胶作业,整套模具利用金属嵌件边缘非功能面增加材料作为夹持位置,采用气缸配合顶针进行夹持定位,使得金属嵌件包胶面悬浮在模具型腔内,通过分型线位置进胶,进而实现产品上下面均匀包胶作业,也实现了产品表面均匀包胶、无顶针印的包胶效果,操作更加简单方便,提高金属嵌件包胶质量和良品率,减少加工返修率,从而节约成本。The beneficial effect of the utility model is that: the insert encapsulation suspension feeding mould is suitable for the encapsulation operation of LSR and metal insert, the whole set of mould uses the non-functional surface of the edge of the metal insert to increase the material as the clamping position, and adopts the cylinder to cooperate with the thimble. Clamping and positioning is carried out, so that the rubber-coated surface of the metal insert is suspended in the mold cavity, and the glue is fed through the parting line position, so as to realize the uniform coating operation on the top and bottom of the product, and also realize the uniform coating on the surface of the product without thimble printing. The lagging effect, the operation is more simple and convenient, the quality and yield of the metal inserts are improved, and the processing repair rate is reduced, thereby saving costs.

附图说明Description of drawings

图1为本实用新型的主视图。Fig. 1 is the front view of the utility model.

图2为本实用新型的封盖模具与成型模具分离状态示意图。FIG. 2 is a schematic diagram of the separation state of the capping mold and the forming mold of the present invention.

图3为本实用新型的成型模具结构示意图。Figure 3 is a schematic diagram of the structure of the molding die of the present invention.

图4为本实用新型的成型模芯顶出状态示意图。FIG. 4 is a schematic diagram of the ejecting state of the molding die core of the present invention.

图5为本实用新型的成型模具俯视结构示意图。FIG. 5 is a schematic top view of the structure of the molding die of the present invention.

其中:1、封盖模具 2、注胶孔 3、合模支柱Among them: 1. Covering mold 2. Injection hole 3. Clamping pillar

4、定位支柱 5、成型模具 6、模具合模孔4. Positioning pillar 5. Forming mold 6. Mold clamping hole

7、模具定位孔 8、成型模芯紧固销 9、限位滑孔7. Mould positioning hole 8. Forming core fastening pin 9. Limit sliding hole

10、模芯紧固销限位块 11、模芯定位滑块 12、滑块限位板10. The mold core fastening pin limit block 11. The mold core positioning slider 12. The slider limit plate

13、定位针锁销 14、定位针 15、侧针13. Positioning pin lock pin 14. Positioning pin 15. Side pin

16、成型模芯 17、产品夹持块 18、产品定位孔16. Forming die core 17. Product clamping block 18. Product positioning hole

19、侧针插孔 20、注胶分型线 21、模芯升降驱动器19. Side pin jack 20. Glue injection parting line 21. Mold core lift driver

具体实施方式Detailed ways

下面结合附图对本实用新型的具体实施方式做出简要说明。The specific embodiments of the present invention will be briefly described below with reference to the accompanying drawings.

如图1、图2、图3、图4、图5所示一种嵌件包胶悬空进料模具,其特征在于:包括封盖模具1、成型模具5、模芯定位滑块11、成型模芯16和模芯升降驱动器21,所述封盖模具1上还设有两个注胶孔2、四个合模支柱3和四个定位支柱4,所述两个注胶孔2位于封盖模具1的顶部,所述两个注胶孔2均与封盖模具1为固定连接,所述四个合模支柱3分别位于封盖模具1下部的四角位置处,所述四个合模支柱3均与封盖模具1为固定连接,所述四个定位支柱4位于封盖模具1的下部,并且所述四个定位支柱4位于四个合模支柱3的内侧,所述四个定位支柱4均与封盖模具1为固定连接,所述成型模具5位于封盖模具1的下部,所述成型模具5与封盖模具1为可拆卸连接,所述成型模具5上还设有四个模具合模孔6、四个模具定位孔7、两个成型模芯紧固销8、滑块限位板12和注胶分型线20,所述四个模具合模孔6位于成型模具5上部的四角位置处,所述四个模具合模孔6均与成型模具5为固定连接,所述四个模具合模孔6在成型模具5上的位置分布与四个合模支柱3在封盖模具1上的位置分布相同,所述四个模具定位孔7位于成型模具5的下部,并且所述四个模具定位孔7位于四个模具合模孔6的内侧,所述四个模具定位孔7均与成型模具5为固定连接,所述四个模具定位孔7在成型模具5上的位置分布与四个定位支柱4在封盖模具1上的位置分布相同,所述两个成型模芯紧固销8水平平行位于成型模具5的上部,所述两个成型模芯紧固销8均与成型模具5为可插拔连接,任意所述成型模芯紧固销8上还设有限位滑孔9和两个模芯紧固销限位块10,所述限位滑孔9位于成型模芯紧固销8的中部,所述限位滑孔9与成型模芯紧固销8为固定连接,所述两个模芯紧固销限位块10水平平行分别位于成型模芯紧固销8的两侧,所述两个模芯紧固销限位块10均与成型模具5为固定连接,所述模芯定位滑块11、滑块限位板12全部位于两个成型模芯紧固销8之间的位置处,并且所述模芯定位滑块11位于成型模具5的内侧,所述模芯定位滑块11与成型模具5为可插拔连接,所述滑块限位板12位于模芯定位滑块11的上部,所述滑块限位板12与成型模具5为固定连接,所述模芯定位滑块11上还设有定位针锁销13和两个侧针15,所述定位针锁销13位于模芯定位滑块11的一侧,所述定位针锁销13穿过模芯定位滑块11为可插拔连接,所述定位针锁销13上还设有三个定位针14,所述三个定位针14之间间隔相同的距离水平平行位于靠近成型模芯16一侧的定位针锁销13的一端,所述三个定位针14均与定位针锁销13为固定连接,所述两个侧针15位于定位针锁销13的两侧,所述两个侧针15均穿过模芯定位滑块11为可插拔连接,所述成型模芯16位于成型模具5内侧的中部,所述成型模芯16与成型模具5为活动连接,所述成型模芯16上还设有产品夹持块17,所述产品夹持块17位于靠近模芯定位滑块11位置处的成型模芯16的一侧,所述产品夹持块17与成型模芯16为固定连接,所述产品夹持块17上还设有三个产品定位孔18和两个侧针插孔19,所述三个产品定位孔18之间间隔相同的距离水平平行位于产品夹持块17一侧的中部,所述三个产品定位孔18均与产品夹持块17为固定连接,所述两个侧针插孔19水平平行分别位于三个产品定位孔18的两侧,所述两个侧针插孔19均与产品夹持块17为固定连接,所述两个侧针插孔19在产品夹持块17上的位置分布与两个侧针15在模芯定位滑块11上的位置分布相同,所述注胶分型线20位于靠近成型模芯16外侧的成型模具5的上部,所述注胶分型线20与成型模具5为固定连接,所述模芯升降驱动器21位于成型模具5的下部,所述模芯升降驱动器21与成型模具5为固定连接,并且所述模芯升降驱动器21的一端穿过成型模具5并与成型模芯16连接。所述两个成型模芯紧固销8均为带有卡位顶柱的内嵌式模具键销。所述模芯定位滑块11为滑道式顶块。所述成型模芯16为带有特氟龙涂层的模芯。所述模芯升降驱动器21为电控液压式升降驱动装置。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, an insert-encapsulated suspension feeding mold is characterized in that it includes a capping mold 1, a forming mold 5, a mold core positioning slider 11, a forming The mold core 16 and the mold core lift driver 21 are also provided with two glue injection holes 2, four mold clamping pillars 3 and four positioning pillars 4 on the cover mold 1, and the two glue injection holes 2 are located in the sealing On the top of the cover mold 1, the two injection holes 2 are fixedly connected with the cover mold 1, and the four mold clamping pillars 3 are respectively located at the four corners of the lower part of the cover mold 1. The four mold clamping The pillars 3 are all fixedly connected with the capping mold 1, the four positioning pillars 4 are located at the lower part of the capping mold 1, and the four positioning pillars 4 are located inside the four clamping pillars 3, and the four positioning pillars 4 are located at the inner side of the four clamping pillars 3. The pillars 4 are fixedly connected to the capping die 1, the forming die 5 is located at the lower part of the capping die 1, the forming die 5 is detachably connected to the capping die 1, and the forming die 5 is also provided with four A mold clamping hole 6, four mold positioning holes 7, two forming core fastening pins 8, a slider limit plate 12 and an injection parting line 20, the four mold clamping holes 6 are located in the forming mold At the four corner positions of the upper part, the four mold clamping holes 6 are fixedly connected with the forming mold 5, and the positions of the four mold clamping holes 6 on the forming mold 5 are distributed with the four clamping pillars 3. The position distribution on the capping mold 1 is the same, the four mold positioning holes 7 are located at the lower part of the forming mold 5, and the four mold positioning holes 7 are located inside the four mold clamping holes 6, and the four mold positioning holes 7 The positioning holes 7 are all fixedly connected with the molding die 5. The position distribution of the four mold positioning holes 7 on the molding die 5 is the same as the position distribution of the four positioning pillars 4 on the capping die 1. The two molding The core tightening pins 8 are located horizontally and in parallel on the upper part of the forming die 5, the two forming core tightening pins 8 are pluggable and connected to the forming die 5, and any of the forming core tightening pins 8 are also provided. There are limited sliding holes 9 and two mold core fastening pin limit blocks 10. The limiting sliding holes 9 are located in the middle of the forming mold core fastening pins 8, and the limiting sliding holes 9 are connected to the forming mold core fastening pins. 8 is a fixed connection, the two mold core fastening pin limit blocks 10 are located on both sides of the forming mold core fastening pin 8 horizontally and parallel, and the two mold core fastening pin limit blocks 10 are both connected to the forming mold. 5 is a fixed connection, the mold core positioning slider 11 and the slider limit plate 12 are all located between the two forming mold core fastening pins 8, and the mold core positioning slider 11 is located in the forming mold 5. The inner side of the mold core positioning slider 11 and the forming mold 5 are pluggable and connected, the slider limit plate 12 is located on the upper part of the mold core positioning slider 11, and the slider limit plate 12 is connected to the forming mold. 5 is a fixed connection. The core positioning slider 11 is also provided with a positioning pin locking pin 13 and two side pins 15. The positioning pin locking pin 13 is located on one side of the core positioning slider 11. The positioning The needle lock pin 13 is pluggable and connected through the mold core positioning slider 11. The positioning needle lock pin 13 is also provided with three positioning pins 14, and the three positioning pins 14 are spaced between the three positioning pins 14. The three positioning pins 14 are fixedly connected with the positioning pin locking pin 13, and the two side pins 15 are located at the positioning pin locking pin 13 at the same distance horizontally and parallel to one end of the positioning pin locking pin 13 on the side of the molding die core 16. On both sides of the needle lock pin 13 , the two side needles 15 pass through the mold core positioning slider 11 for pluggable connection, the forming mold core 16 is located in the middle of the inner side of the forming mold 5 , and the forming mold core 16 The forming die 5 is movably connected, and the forming die core 16 is also provided with a product clamping block 17, and the product clamping block 17 is located on one side of the forming die core 16 near the die core positioning slider 11, The product clamping block 17 is fixedly connected to the molding die core 16 , and the product clamping block 17 is further provided with three product positioning holes 18 and two side pin insertion holes 19 . The three product positioning holes 18 are fixedly connected to the product holding block 17, and the two side pin insertion holes 19 are located horizontally and parallel, respectively. On both sides of the three product positioning holes 18 , the two side pin insertion holes 19 are fixedly connected to the product clamping block 17 , and the position distribution of the two side pin insertion holes 19 on the product clamping block 17 is the same as that of the product clamping block 17 . The position distribution of the two side needles 15 on the core positioning slider 11 is the same, the injection parting line 20 is located at the upper part of the forming mold 5 near the outer side of the forming core 16, and the injection parting line 20 is connected with the molding The mold 5 is fixedly connected, the core lifting driver 21 is located at the lower part of the forming mold 5 , the core lifting driver 21 is fixedly connected with the forming mold 5 , and one end of the core lifting driver 21 passes through the forming mold 5 And it is connected with the forming core 16 . The two forming die core fastening pins 8 are both in-line die key pins with clamping top posts. The core positioning slider 11 is a slide-type top block. The forming core 16 is a core with Teflon coating. The core lifting driver 21 is an electronically controlled hydraulic lifting driving device.

工作方式:该嵌件包胶悬空进料模具适用于LSR与金属嵌件的包胶作业,整体主要包括封盖模具1、成型模具5、模芯定位滑块11、成型模芯16和模芯升降驱动器21,其中,封盖模具1上还设有两个注胶孔2、四个合模支柱3和四个定位支柱4,而成型模具5上还设有四个模具合模孔6、四个模具定位孔7、两个成型模芯紧固销8、滑块限位板12和注胶分型线20,该封盖模具1与成型模具5之间用于合模脱模以及金属嵌件的注胶硫化,当封盖模具1、成型模具5进行合模的时候,封盖模具1下部四角位置处装有的合模支柱3的位置关系与成型模具5四角位置处的模具合模孔6的位置关系对应,并进行相互套准,用于封盖模具1、成型模具5的合模定位,而封盖模具1下部四角位置处装有的定位支柱4的位置关系与成型模具5四角位置处的模具定位孔7的位置关系对应,同样也能够进行相互套准,则是用于封盖模具1、成型模具5的精准定位,起到纠偏的作用;整套模具安装在数控设备上,利用数控设备上的气缸控制开关来完成金属嵌件的注塑硫化包胶成型以及成品件的提取,具体操作步骤如下:Working method: This insert encapsulation suspended feed mold is suitable for the encapsulation operation of LSR and metal inserts. The whole mainly includes capping mold 1, forming mold 5, mold core positioning slider 11, forming mold core 16 and mold core. The lift driver 21, wherein, the capping mold 1 is also provided with two injection holes 2, four mold clamping pillars 3 and four positioning pillars 4, and the forming mold 5 is also provided with four mold clamping holes 6, Four mold positioning holes 7, two forming mold core fastening pins 8, slider limit plate 12 and plastic injection parting line 20, the cover mold 1 and the forming mold 5 are used for mold clamping and demoulding and metal For the injection and vulcanization of the insert, when the cover mold 1 and the forming mold 5 are closed, the positional relationship between the mold clamping pillars 3 installed at the lower four corners of the cover mold 1 and the mold at the four corners of the forming mold 5 are matched. The positional relationship of the die holes 6 corresponds to each other, and they are aligned with each other, which is used for the clamping and positioning of the capping die 1 and the forming die 5, and the positional relationship of the positioning pillars 4 installed at the lower four corners of the capping die 1 is the same as that of the forming die. 5 The positional relationship of the mold positioning holes 7 at the four corners corresponds to each other, and can also be aligned with each other, which is used for the precise positioning of the capping mold 1 and the forming mold 5, which plays a role in correcting deviation; the whole set of molds is installed in the numerical control equipment. On, the cylinder control switch on the numerical control equipment is used to complete the injection molding and vulcanization of the metal insert and the extraction of the finished part. The specific operation steps are as follows:

步骤一、模芯开启:按气缸控制开关上的“模芯开”按钮,此时,成型模具5上部的两个成型模芯紧固销8向外打开,每个成型模芯紧固销8采用带有卡位顶柱的内嵌式模具键销,当两个成型模芯紧固销8向外打开时,每个成型模芯紧固销8的内嵌式模具键销也会在成型模具5中被打开,使得每个成型模芯紧固销8的内嵌式模具键销脱离与成型模芯16的固定,并且每个成型模芯紧固销8上还设有限位滑孔9和两个模芯紧固销限位块10,每个成型模芯紧固销8以限位滑孔9为移动支点,利用左右两侧的模芯紧固销限位块10作为移动轨迹的定位,使得每个成型模芯紧固销8的水平移动更加精准规范,操作人员并确认两个成型模芯紧固销8打开到位,使得成型模芯16的键销被开启,让成型模芯16处于松开状态,便于模芯定位滑块11与成型模芯16的脱模。Step 1. Open the mold core: Press the "Mold Core Open" button on the air cylinder control switch. At this time, the two forming mold core fastening pins 8 on the upper part of the forming mold 5 are opened outward, and each forming mold core fastening pin 8 is opened. Using an inline mold key pin with a snap top post, when the two forming mold core fastening pins 8 are opened outward, the inline mold key pins of each forming mold core fastening pin 8 will also be formed. The mold 5 is opened, so that the embedded mold key pins of each molding core fastening pin 8 are released from the fixing with the molding core 16, and each molding core fastening pin 8 is also provided with a limit sliding hole 9 And two mold core fastening pin limit blocks 10, each forming mold core fastening pin 8 takes the limit sliding hole 9 as the moving fulcrum, and uses the mold core fastening pin limit blocks 10 on the left and right sides as the movement track. Positioning makes the horizontal movement of each forming core tightening pin 8 more precise and standardized, and the operator confirms that the two forming core tightening pins 8 are opened in place, so that the key pins of the forming core 16 are opened, allowing the forming core 16 is in a loosened state, which facilitates demolding of the core positioning slider 11 and the forming core 16 .

步骤二、侧针开启:该模芯定位滑块11采用滑道式顶块,其滑道结构使得模芯定位滑块11能够沿着滑道水平移动,规范了模芯定位滑块11与成型模芯16合模脱模的移动轨迹,并且在模芯定位滑块11上还设有定位针锁销13和两个侧针15,其中,定位针锁销13用于金属嵌件装载在成型模芯16上的位置锁定,而这两个侧针15则是用于模芯定位滑块11与成型模芯16的定位合模,按气缸控制开关上的“侧针开”按钮,此时,模芯定位滑块11一侧的两个侧针15向外打开,并确认两个侧针15打开到位,使得模芯定位滑块11与成型模芯16的合模状态被解除,便于成型模芯16后续的顶出。Step 2. Side needle opening: The core positioning slider 11 adopts a slide-type top block, and its slideway structure enables the core positioning slider 11 to move horizontally along the slideway, which regulates the core positioning slider 11 and the molding process. The mold core 16 is a moving track of mold clamping and demolding, and a positioning pin lock pin 13 and two side pins 15 are also provided on the mold core positioning slider 11. The position on the mold core 16 is locked, and the two side needles 15 are used for the positioning and clamping of the mold core positioning slider 11 and the forming mold core 16. Press the "side needle open" button on the cylinder control switch, at this time , the two side needles 15 on one side of the core positioning slider 11 are opened outward, and confirm that the two side needles 15 are opened in place, so that the clamping state between the core positioning slider 11 and the molding core 16 is released, which is convenient for molding The mold core 16 is subsequently ejected.

步骤三、模芯定位滑块开启:按气缸控制开关上的“滑块开”按钮,此时,模芯定位滑块11就会与成型模芯16分离,并确认模芯定位滑块11分离到位,实现模芯定位滑块11与成型模芯16的脱模。Step 3. Open the mold core positioning slider: press the "slider open" button on the cylinder control switch. At this time, the mold core positioning slider 11 will be separated from the forming mold core 16, and confirm that the mold core positioning slider 11 is separated. In place, the mold core positioning slider 11 and the forming mold core 16 are demolded.

步骤四、成型模芯顶出:按气缸控制开关上的“顶出”按钮,此时,成型模具5下部的模芯升降驱动器21就会推动成型模芯16向上升起,该模芯升降驱动器21采用电控液压式升降驱动装置,使得成型模芯16的顶出进程更加平稳缓和,并确认成型模芯16顶出到位,让成型模芯16从成型模具5的中部被顶出。Step 4. Eject the molding core: Press the "Eject" button on the cylinder control switch. At this time, the core lifting driver 21 at the lower part of the molding die 5 will push the molding core 16 upward, and the core lifting driver 21 The electronically controlled hydraulic lift drive device is used to make the ejection process of the molding die core 16 more stable and gentle, and confirm that the molding die core 16 is pushed out in place, so that the molding die core 16 is ejected from the middle of the molding die 5 .

步骤五、定位针开启:按气缸控制开关上的“定位针进”按钮,此时,模芯定位滑块11一侧的定位针锁销13向成型模芯16的位置顶出,在定位针锁销13上还设有三个定位针14,这三个定位针14分布在定位针锁销13一端靠近成型模芯16的位置处,随着定位针锁销13的顶出,与该定位针锁销13连接的三个定位针14也会被顶出,这三个定位针14与抬起状态的成型模芯16一侧贴合,从而形成定位针14与成型模芯16连接的承载结构,以便于金属嵌件的定位摆放。Step 5. Open the positioning pin: press the "positioning pin in" button on the cylinder control switch, at this time, the positioning pin lock pin 13 on the side of the mold core positioning slider 11 is pushed out to the position of the forming mold core 16, and the positioning pin The locking pin 13 is also provided with three positioning pins 14. The three positioning pins 14 are distributed at the position where one end of the positioning pin locking pin 13 is close to the molding die core 16. The three positioning pins 14 connected to the locking pin 13 will also be pushed out, and these three positioning pins 14 are attached to one side of the forming die core 16 in the raised state, thereby forming a bearing structure in which the positioning pins 14 are connected to the forming die core 16 . , to facilitate the positioning and placement of metal inserts.

步骤六、金属嵌件装载:操作人员将需要进行注塑硫化的金属嵌件放到成型模芯16上,在成型模芯16上还设有产品夹持块17,用于金属嵌件上的非功能面增加材料的定位卡装,并且在产品夹持块17上还设有三个产品定位孔18和两个侧针插孔19,其中,被顶出状态下的成型模芯16一侧的三个产品定位孔18的位置关系与三个定位针14的位置关系相互套准,当三个定位针14与成型模芯16贴合时,是将这三个定位针14插入到产品夹持块17一侧的三个产品定位孔18中,由于定位针14与成型模芯16的贴合,使得操作人员快速准确地找到金属嵌件上的非功能面增加材料与成型模芯16的贴合点,便于夹持位置的精准定位放置,确认需要进行注塑硫化的金属嵌件放置到位,而产品夹持块17的两个侧针插孔19则是当成型模芯16下降复位后,用于两个侧针15的插入,实现模芯定位滑块11与成型模芯16的精准合模和脱模。Step 6. Loading of metal inserts: The operator places the metal inserts that need to be injected and vulcanized on the molding die core 16, and a product clamping block 17 is also provided on the molding die core 16 for non-metallic inserts on the metal inserts. The function surface increases the positioning and clamping of the material, and the product clamping block 17 is also provided with three product positioning holes 18 and two side needle insertion holes 19, wherein the three product positioning holes 18 on the side of the forming die core 16 in the ejected state are provided. The positional relationship of the product positioning holes 18 is aligned with the positional relationship of the three positioning pins 14. When the three positioning pins 14 are attached to the molding die core 16, the three positioning pins 14 are inserted into the product holding block. In the three product positioning holes 18 on one side of 17, due to the fit of the positioning pins 14 and the forming core 16, the operator can quickly and accurately find the non-functional surface on the metal insert to increase the fit between the material and the forming core 16. It is convenient for the precise positioning and placement of the clamping position, and it is confirmed that the metal inserts that need to be injected and vulcanized are placed in place. The insertion of the two side needles 15 realizes precise mold clamping and demolding between the mold core positioning slider 11 and the forming mold core 16 .

步骤七、定位针撤出:按气缸控制开关上的“定位针出”按钮,此时,模芯定位滑块11一侧的定位针锁销13撤回,随着定位针锁销13的撤回,与该定位针锁销13连接的三个定位针14也会被收纳在模芯定位滑块11内侧,使得需要进行注塑硫化的金属嵌件贴合在成型模芯16上。Step 7. Withdrawing of the positioning needle: Press the "positioning needle out" button on the cylinder control switch, at this time, the positioning needle locking pin 13 on the side of the mold core positioning slider 11 is withdrawn, and with the withdrawal of the positioning needle locking pin 13, The three positioning pins 14 connected with the positioning pin locking pins 13 are also accommodated inside the mold core positioning slider 11 , so that the metal inserts that need to be injection-vulcanized are attached to the molding mold core 16 .

步骤八、模芯定位滑块复位:按气缸控制开关上的“顶退”按钮,此时,成型模具5下部的模芯升降驱动器21就会拉动成型模芯16向下移动,并确认成型模芯16回落复位,让成型模芯16退回到成型模具5的中部,同时确认装载的需要进行注塑硫化的金属嵌件无变形。Step 8. Reset the mold core positioning slider: Press the "top-back" button on the cylinder control switch. At this time, the mold core lift driver 21 at the lower part of the forming mold 5 will pull the forming mold core 16 to move down, and confirm the forming mold. The core 16 is lowered and reset, so that the forming die core 16 is returned to the middle of the forming die 5, and at the same time, it is confirmed that the loaded metal insert that needs to be injected and vulcanized is not deformed.

步骤九、模芯定位滑块关闭:按气缸控制开关上的“滑块关”按钮,此时,模芯定位滑块11就会与成型模芯16合模,并确认模芯定位滑块11合模到位,实现模芯定位滑块11与成型模芯16的贴合拼接。Step 9. The mold core positioning slider is closed: press the "slider off" button on the cylinder control switch. At this time, the mold core positioning slider 11 will be closed with the forming mold core 16, and the mold core positioning slider 11 will be confirmed. When the mold is closed in place, the mold core positioning slider 11 and the forming mold core 16 are attached and spliced together.

步骤十、侧针关闭:按气缸控制开关上的“侧针关”按钮,此时,模芯定位滑块11一侧的两个侧针15向成型模芯16中推进,并确认两个侧针15插入到成型模芯16中,使得模芯定位滑块11与成型模芯16合模的套准定位。Step 10. Side needle close: Press the "side needle close" button on the cylinder control switch, at this time, the two side needles 15 on one side of the mold core positioning slider 11 are pushed into the forming mold core 16, and confirm the two sides The needle 15 is inserted into the forming core 16, so that the core positioning slider 11 is positioned in register with the forming core 16 for clamping.

步骤十一、注胶及取成品:将封盖模具1与成型模具5进行合模,通过封盖模具1顶部的两个注胶孔2向成型模具5进行注胶,胶液沿着注胶分型线20进入到成型模芯16上的金属嵌件表面,从而完成金属嵌件的包胶硫化操作,随后,将封盖模具1与成型模具5开模,并确认移模到位,接着,按气缸控制开关上的“模芯开”按钮,确认两个成型模芯紧固销8打开到位,再接着,按气缸控制开关上的“侧针开”按钮,确认两个侧针15打开到位,然后,按气缸控制开关上的“滑块开”按钮,确认模芯定位滑块11分离到位,再然后,按气缸控制开关上的“顶出”按钮,确认成型模芯16顶出到位,最后,从成型模芯16上取出包胶硫化成型后的产品,该成型模芯16采用带有特氟龙涂层的模芯,避免包胶成品的粘连,并取出注胶硫化的残余料头,进而完成操作,在包胶后再把多余的金属材料通过CNC切除,实现产品表面均匀包胶、无顶针印。Step 11. Glue injection and take out the finished product: Clamp the capping mould 1 and the forming mould 5, inject glue into the forming mould 5 through the two glue injection holes 2 on the top of the capping mould 1, and inject the glue along the glue. The parting line 20 enters the surface of the metal insert on the forming core 16, thereby completing the overmolding and vulcanization operation of the metal insert. Then, the capping mold 1 and the forming mold 5 are opened, and the mold is confirmed to be in place, then, Press the "core open" button on the cylinder control switch to confirm that the two forming core fastening pins 8 are opened in place, and then press the "side needle open" button on the cylinder control switch to confirm that the two side needles 15 are opened in place , and then, press the "slider open" button on the cylinder control switch to confirm that the mold core positioning slider 11 is separated in place, and then press the "ejection" button on the cylinder control switch to confirm that the forming mold core 16 is ejected in place, Finally, the overmolded and vulcanized product is taken out from the molding die core 16. The molding die core 16 adopts a core with a Teflon coating to avoid the sticking of the overmolded finished product, and the residual material head of injection vulcanization is taken out. , and then complete the operation. After encapsulation, the excess metal material is cut off by CNC to achieve uniform encapsulation on the surface of the product and no thimble marks.

整套模具利用金属嵌件边缘非功能面增加材料作为夹持位置,采用气缸配合顶针进行夹持定位,使得金属嵌件包胶面悬浮在模具型腔内,通过分型线位置进胶,进而实现产品上下面均匀包胶作业,也实现了产品表面均匀包胶、无顶针印的包胶效果,操作更加简单方便,提高金属嵌件包胶质量和良品率,减少加工返修率,从而节约成本。The whole set of molds uses the non-functional surface of the edge of the metal insert to increase the material as the clamping position, and uses the cylinder to cooperate with the ejector pin for clamping and positioning, so that the rubber-coated surface of the metal insert is suspended in the mold cavity, and the glue is fed through the parting line position, thereby realizing The upper and lower parts of the product are uniformly coated, and the coating effect of uniform coating on the surface of the product and no thimble printing is also realized. The operation is simpler and more convenient, the quality and yield of the metal inserts are improved, and the processing and repair rate is reduced, thereby saving costs.

在本实用新型的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“内”、“外”、“顶部”、“底部”、“端部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", The orientation or positional relationship indicated by "vertical", "horizontal", "inner", "outer", "top", "bottom", "end", etc. is based on the orientation or positional relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

以上对本实用新型的一个实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content is only a preferred embodiment of the present invention, and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present utility model should still belong to the scope of the patent of the present utility model.

Claims (5)

1. The utility model provides a unsettled feeding die of inserts rubber coating which characterized in that: the forming die comprises a sealing cover die, a forming die, a die core positioning slide block, a forming die core and a die core lifting driver, wherein two glue injection holes, four die closing pillars and four positioning pillars are further formed in the sealing cover die, the two glue injection holes are formed in the top of the sealing cover die and fixedly connected with the sealing cover die, the four die closing pillars are respectively located at four corners of the lower portion of the sealing cover die and fixedly connected with the sealing cover die, the four positioning pillars are located at the lower portion of the sealing cover die and located on the inner sides of the four die closing pillars, the four positioning pillars are fixedly connected with the sealing cover die, the forming die is located at the lower portion of the sealing cover die and detachably connected with the sealing cover die, and the forming die is further provided with four die closing holes, four die positioning holes, The four die closing holes are positioned at the four corners of the upper part of the forming die and are fixedly connected with the forming die, the position distribution of the four die closing holes on the forming die is the same as the position distribution of the four die closing pillars on the sealing cover die, the four die positioning holes are positioned at the lower part of the forming die and are positioned at the inner sides of the four die closing holes, the four die positioning holes are fixedly connected with the forming die, the position distribution of the four die positioning holes on the forming die is the same as the position distribution of the four positioning pillars on the sealing cover die, the two forming die core fastening pins are horizontally and parallelly positioned at the upper part of the forming die and are connected with the forming die in a pluggable way, optionally, a limiting slide hole and two die core fastening pin limiting blocks are further arranged on the forming die core fastening pin, the limiting slide hole is positioned in the middle of the forming die core fastening pin, the limiting slide hole and the forming die core fastening pin are fixedly connected, the two die core fastening pin limiting blocks are horizontally and parallelly positioned on two sides of the forming die core fastening pin respectively, the two die core fastening pin limiting blocks are fixedly connected with the forming die, the die core positioning sliding block and the sliding block limiting plate are all positioned at a position between the two forming die core fastening pins, the die core positioning sliding block is positioned on the inner side of the forming die, the die core positioning sliding block and the forming die are connected in a pluggable manner, the sliding block limiting plate is positioned on the upper portion of the die core positioning sliding block, the sliding block limiting plate is fixedly connected with the forming die, and the die core positioning sliding block is further provided with a positioning needle locking pin and two side needles, the positioning pin lockpin is positioned at one side of the mold core positioning slide block, the positioning pin lockpin passes through the mold core positioning slide block and is connected in a pluggable manner, three positioning pins are further arranged on the positioning pin lockpin, the three positioning pins are horizontally and parallelly positioned at one end of the positioning pin lockpin close to one side of the molding mold core at the same interval, the three positioning pins are all fixedly connected with the positioning pin lockpin, the two side pins are positioned at two sides of the positioning pin lockpin, the two side pins are all connected in a pluggable manner after passing through the mold core positioning slide block, the molding mold core is positioned at the middle part of the inner side of the molding mold, the molding mold core is movably connected with the molding mold, a product clamping block is further arranged on the molding mold core, the product clamping block is positioned at one side of the molding mold core close to the position of the mold core positioning slide block, the product clamping block is fixedly connected with the molding mold core, and three product positioning holes and two side pin jacks are further arranged on the product clamping block, the three product positioning holes are horizontally and parallelly arranged in the middle of one side of the product clamping block at the same interval, the three product positioning holes are fixedly connected with the product clamping block, the two side needle jacks are horizontally and parallelly positioned at two sides of the three product positioning holes respectively, the two side needle jacks are fixedly connected with the product clamping block, the position distribution of the two side needle jacks on the product clamping block is the same as the position distribution of the two side needles on the mold core positioning slide block, the glue injection parting line is positioned at the upper part of the forming die close to the outer side of the forming die core, the glue injection parting line is fixedly connected with the forming die, the mold core lifting driver is positioned at the lower part of the forming mold, the mold core lifting driver is fixedly connected with the forming mold, and one end of the mold core lifting driver penetrates through the forming mold and is connected with the forming mold core.
2. The insert-encapsulated aerial feed mold of claim 1, wherein: and the two molding mold core fastening pins are embedded mold key pins with clamping top columns.
3. The insert-encapsulated aerial feed mold of claim 1, wherein: the mold core positioning slide block is a slide way type top block.
4. The insert-encapsulated aerial feed mold of claim 1, wherein: the molding mold core is a mold core with a Teflon coating.
5. The insert-encapsulated aerial feed mold of claim 1, wherein: the mold core lifting driver is an electric control hydraulic lifting driving device.
CN202122402841.3U 2021-10-07 2021-10-07 A kind of insert encapsulation suspension feeding mould Withdrawn - After Issue CN216544413U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122402841.3U CN216544413U (en) 2021-10-07 2021-10-07 A kind of insert encapsulation suspension feeding mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122402841.3U CN216544413U (en) 2021-10-07 2021-10-07 A kind of insert encapsulation suspension feeding mould

Publications (1)

Publication Number Publication Date
CN216544413U true CN216544413U (en) 2022-05-17

Family

ID=81566537

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122402841.3U Withdrawn - After Issue CN216544413U (en) 2021-10-07 2021-10-07 A kind of insert encapsulation suspension feeding mould

Country Status (1)

Country Link
CN (1) CN216544413U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113843977A (en) * 2021-10-07 2021-12-28 苏州三卓韩一橡塑科技有限公司 A kind of insert and encapsulation suspended feed mold and its working method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113843977A (en) * 2021-10-07 2021-12-28 苏州三卓韩一橡塑科技有限公司 A kind of insert and encapsulation suspended feed mold and its working method
CN113843977B (en) * 2021-10-07 2025-05-13 苏州三卓韩一橡塑科技有限公司 An insert-encapsulated suspended feeding mold and a working method thereof

Similar Documents

Publication Publication Date Title
CN216544413U (en) A kind of insert encapsulation suspension feeding mould
CN113843977A (en) A kind of insert and encapsulation suspended feed mold and its working method
CN202412613U (en) An injection mold for the cover of the manipulator remote control
CN209289668U (en) One-piece multi-terminal embedded injection mold
CN212860230U (en) Injection mold for processing stirrer shell
CN102441967A (en) One-mould multi-cavity three-plate mould device
CN108297341A (en) A metal embedded movable positioning injection molding method and its mold
CN208305655U (en) A kind of electric connector mold of board-like ejection
CN114347358B (en) Manufacturing equipment and forming method of hollow plastic part with uniform wall thickness
CN207859360U (en) A kind of injection mold of plastic bottle lid
CN216683053U (en) Manufacturing equipment for hollow plastic parts with uniform wall thickness
CN205033499U (en) Sensor injection mould
CN223657529U (en) Copper bar injection molding sliding block
CN223545664U (en) Outer slide block core-pulling die of electric vehicle plastic part
CN218985576U (en) An injection mold with good molding effect and easy demoulding
CN216127656U (en) Vagina electrode plastic base mould
CN221518596U (en) Binding post apron injection mold for passenger train
CN221437104U (en) Injection mold capable of automatically demolding without ejector pins
CN222832259U (en) Ejector pin mechanism of injection molding mold for lampshade of electric vehicle
CN216658691U (en) Multiple forming die
CN210733133U (en) Glue sealing device of injection mold
CN213733233U (en) Slide advances gluey formula cell-phone back lid mould
CN222727194U (en) An injection mold convenient for positioning terminal connector in mold
CN217514445U (en) Glue injection opening structure of glue injection mold
CN205951203U (en) Runner automatic cutout's mould

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20220517

Effective date of abandoning: 20250513

AV01 Patent right actively abandoned

Granted publication date: 20220517

Effective date of abandoning: 20250513