CN216543750U - Board separator - Google Patents
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- CN216543750U CN216543750U CN202122474004.1U CN202122474004U CN216543750U CN 216543750 U CN216543750 U CN 216543750U CN 202122474004 U CN202122474004 U CN 202122474004U CN 216543750 U CN216543750 U CN 216543750U
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- assembly
- arranged outside
- breaking
- module
- tool assembly
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- 239000000463 material Substances 0.000 claims abstract description 29
- 238000001514 detection method Methods 0.000 claims abstract description 26
- 239000002699 waste material Substances 0.000 claims abstract description 4
- 230000000903 blocking effect Effects 0.000 claims description 7
- 239000004809 Teflon Substances 0.000 claims description 4
- 229920006362 Teflon® Polymers 0.000 claims description 4
- 230000007547 defect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052731 fluorine Inorganic materials 0.000 abstract description 3
- 239000011737 fluorine Substances 0.000 abstract description 3
- 238000003908 quality control method Methods 0.000 abstract description 3
- 230000003068 static effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000001179 sorption measurement Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
The utility model discloses a board separator, which is characterized by comprising the following components: a housing; the feeding conveying line tool assembly is positioned inside the shell; the three-shaft carrier assembly is arranged outside the feeding conveying line carrier assembly; the slitter edge breaking tool assembly is arranged outside the three-axis handling tool assembly; the single chip breaking assembly is arranged outside the waste edge breaking assembly; the U-shaped carrier assembly is arranged outside the single chip breaking assembly; the image detection tool assembly is arranged outside the U-shaped carrying tool assembly; the four-shaft manipulator material receiving assembly is arranged outside the image detection assembly; be located the four-axis manipulator and receive the outside material tray of receiving of worker's subassembly, this device automatic image detects has the effect of wrenching, further improves quality control, all use special fluorine dragon and prevent static material with the product contact surface, have reduced the product pollution rate.
Description
Technical Field
The utility model relates to the DBC board production and processing industry, in particular to a board separator.
Background
In the DBC board production and processing engineering, material distribution treatment is required, manual material separation is mostly adopted at present, and the manual material distribution has the following defects: the manual production efficiency is low, the labor cost is high, and the wrenching effect is uncontrollable; manual quality inspection is easy to make mistakes and omit; the product is easy to be damaged by oxidation pollution, electrostatic damage and the like due to insufficient manual protection.
Disclosure of Invention
The present invention is directed to a plate separator, which solves the above problems in the prior art.
In order to achieve the purpose, the utility model provides the following technical scheme:
a board separator, characterized in that the board separator includes:
a housing;
the feeding conveying line tool assembly is positioned inside the shell;
the three-shaft carrier assembly is arranged outside the feeding conveyor line assembly;
the slitter edge breaking tool assembly is arranged outside the three-axis carrying tool assembly;
the single-chip breaking assembly is arranged outside the waste edge breaking assembly;
a U-shaped carrier assembly disposed outside the single-piece break-off assembly;
the image detection tool assembly is arranged outside the U-shaped carrying tool assembly;
the four-shaft manipulator material receiving assembly is arranged outside the image detection assembly;
the receiving tray is located outside the four-shaft mechanical arm receiving tool assembly and used for collecting materials.
Compared with the prior art, the utility model has the beneficial effects that: this device has improved production efficiency, practices thrift the cost of labor, and automatic image detection has the effect of wrenching, further improves quality control, all use special fluorine dragon and prevent static material with the product contact surface, has reduced the product pollution rate, has higher practicality and market prospect, is fit for using widely on a large scale.
Drawings
Fig. 1 is a schematic structural view of a board separator.
Fig. 2 is a schematic structural diagram of a feeding and conveying line tool assembly in a plate separator.
Fig. 3 is a schematic structural view of a tri-axial handler assembly in a board separator.
FIG. 4 is a schematic view of a slitter edge breaking assembly in a plate separator.
FIG. 5 is a schematic diagram of a one-piece wrench assembly of a plate separator.
Fig. 6 is a schematic structural view of a U-shaped carrier module in a board separator.
Fig. 7 is a schematic structural diagram of an image detection assembly in a board separator.
Fig. 8 is a schematic structural view of a four-axis manipulator material receiving assembly in a plate separator.
FIG. 9 is a schematic view of a receiving tray of the plate separator.
In the figure: 1-feeding conveying line tool assembly, 2-three-shaft carrier tool assembly, 3-slitter edge breaking tool assembly, 4-single-sheet breaking tool assembly, 5-U-shaped carrier tool assembly, 6-image detection tool assembly, 7-four-shaft mechanical arm receiving tool assembly, 8-receiving tray, 101-feeding blocking cylinder, 102-power motor, 103-antistatic synchronous belt, 104-in-place detection sensor, 201-three-shaft transplanting module, 202-antistatic suction disc, 301-translation module, 302-elastic centering mechanism, 303-clamping cylinder, 304-breaking cylinder, 305-Teflon cushion plate, 401-long-strip breaking feeding module, 402-long-strip limit adjusting module, 403-long-strip breaking mechanism, 404-single-sheet breaking feeding module, 405-a single chip limiting and adjusting module, 406-a single chip pulling-off mechanism, 501-a power servo motor, 502-a U-shaped carrying structure, 503-an anti-static sucker, 601-a detection camera, 602-an upper light source, 603-a lower light source, 701-a peripheral manipulator, 702-a manipulator material taking head, 801-a limiting frame and 802-a supporting and positioning tray.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In one embodiment of the present invention, a board separator includes: a housing; the feeding conveyor line tool assembly 1 is positioned inside the shell; the three-axis carrier assembly 2 is arranged outside the feeding conveyor line assembly 1; the slitter edge breaking tool assembly 3 is arranged outside the triaxial carrier assembly 2; the single-chip breaking assembly 4 is arranged outside the slitter edge breaking assembly 3; the U-shaped carrier assembly 5 is arranged outside the single chip breaker assembly 4, and the U-shaped carrier assembly 5 is arranged outside the single chip breaker assembly 4; the image detection tool assembly 6 is arranged outside the U-shaped carrier assembly 5, and the image detection tool assembly 6 is arranged outside the U-shaped carrier assembly 5; the four-shaft manipulator material receiving assembly 7 is arranged outside the image detection assembly 6, and the four-shaft manipulator material receiving assembly 7 is arranged outside the image detection assembly 6; the receiving tray 8 is located outside the four-axis manipulator receiving assembly 7 and used for collecting materials, after the materials are conveyed in place, the three-axis transporter assembly 2 adsorbs and conveys the whole plate to the slitter edge wrenching assembly 3, the slitter edge wrenching assembly 3 performs centering positioning on the products, the clamping cylinder clamps and clamps the slitter edge, the slitter edge is wrenched through rotation of the fulcrum shaft, the three-axis transporter assembly 2 adsorbs and conveys the whole plate to the single plate wrenching assembly 4, the single plate wrenching feeding module 404 divides the whole plate into long strips firstly and then performs single plate separation, the U-shaped transporter assembly 5 conveys DBC platelets to a turntable, the influence station detects the wrenching effect of the DBC platelets, the U-shaped transporter assembly 5 conveys the DBC platelets to the transfer module, and the four-axis manipulator receives the materials into the receiving tray 8.
In one embodiment of the utility model:
the material loading conveying line worker subassembly 1 includes: the feeding blocking cylinder 101 is arranged inside the shell, blocks a feeding plate and is provided with feeding buffer positions at intervals; the power motor 102 is arranged outside the feeding blocking cylinder 101 and used for conveying power supply; the anti-static synchronous belt 103 is connected with the power motor 102, and is used for conveying and protecting products; the in-place detection sensor 104 positioned in the feeding blocking cylinder 101 can sense the feeding position of the whole plate and give a material taking signal to the three-axis handling station.
In one embodiment of the utility model:
the tri-axial carrier assembly 2 comprises: the three-axis transplanting module 201 can perform transverse movement, lifting and 90-degree rotation posture conversion on materials; the anti-static sucker 202 is connected with the triaxial transplanting module 201, adsorbs products, has a negative pressure detection function, and can monitor the adsorption state of the products in real time.
In one embodiment of the utility model:
the slitter edge breaking assembly 3 comprises: the translation module 301 and the double translation modules 301 feed synchronously, and the parameters can be adjusted to be compatible with DBC whole plates with different sizes; the elastic centering mechanism 302 is arranged outside the translation module 301 and used for centering and positioning the whole DBC plate; a clamping cylinder 303, wherein the clamping cylinder 303 is arranged outside the elastic centering mechanism 302; the snapping cylinder 304 is also arranged outside the translation module 301, the two cylinders simultaneously move, and rotary snapping power is provided through the fulcrum shaft to snap the waste edge; teflon backing plate 305, Teflon backing plate 305 links to each other with translation module 301, supports the material, prevents to scotch the material surface.
In one embodiment of the utility model:
the single blade wrench assembly 4 comprises: the strip breaking feeding module 401 is compatible with DBC small plates with different lengths and sizes through adjusting parameters; the long-strip limit adjusting module 402 is arranged outside the long-strip snapping feeding module 401, and can be compatible with DBC small plates with different lengths and sizes through adjusting parameters; a strip breaking mechanism 403, wherein the strip breaking mechanism 403 is connected with the strip limit adjusting module 402 to break the whole board into a DBC strip; the single-chip breaking feeding module 404 is connected with the long-strip breaking mechanism 403, and can be compatible with DBC small plates with different width sizes through adjusting parameters; the single-chip limiting and adjusting module 405 is connected with the single-chip breaking and feeding module 404, and can be compatible with DBC small plates with different width sizes through adjusting parameters; and a single chip breaking mechanism 406 positioned outside the single chip limit adjusting module 405 breaks the DBC strip into DBC small plates.
In one embodiment of the utility model:
the U-shaped carrier module 5 includes: a power servo motor 501; a U-shaped conveying structure 502 positioned outside the power servo motor 501 is used for finishing the rapid conveying between two fixed points of the DBC platelet; the anti-static sucker 503 is connected with the U-shaped carrying structure 502, can adsorb products, has a negative pressure detection function, and can monitor the adsorption state of the products in real time.
In one embodiment of the utility model:
the image detection tool assembly 6 includes: a detection camera 601 for edge break defect inspection; an upper light source 602 located outside the inspection camera 601 for product front lighting; and a lower light source 603 outside the upper light source 602 for product backside lighting.
In one embodiment of the utility model:
four-axis manipulator receives worker subassembly 7 includes: the peripheral manipulator 701 can provide freedom degrees of free lifting and translation in a certain area; the manipulator that is located manipulator 701 outside all around gets material head 702, but three cylinder independent control goes up and down, and three vacuum chuck independent control adsorbs, and possesses the negative pressure and detect the function, but real-time supervision product adsorption state.
In one embodiment of the utility model:
the material receiving tray 8 includes: a limiting frame 801; the supporting and positioning tray 802 positioned outside the limiting frame 801 can be switched to corresponding limiting frames according to different products to be produced, and the production requirements of different products can be met.
To sum up, this device has improved production efficiency, practices thrift the cost of labor, and automatic image detection has the effect of wrenching, further improves quality control, all use special fluorine dragon and prevent static material with the product contact surface, has reduced the product pollution rate, has higher practicality and market prospect, is fit for using widely on a large scale.
The working principle of the utility model is as follows: after the complete board is conveyed in place, the three-axis carrier assembly 2 carries the complete board to the slitter edge wrenching assembly 3 in an adsorption mode, the slitter edge wrenching assembly 3 performs centering positioning on a product, the clamping cylinder clamps and clamps the slitter edge tightly, the slitter edge is wrenched through rotation of the fulcrum shaft, the three-axis carrier assembly 2 carries the complete board to the single-chip wrenching assembly 4 in an adsorption mode, the single-chip wrenching feeding module 404 divides the complete board into long strips firstly, then single-chip separation is performed, the U-shaped carrier assembly 5 carries the DBC platelets to the turntable, the influence of the station on the wrenching effect detection of the DBC platelets is affected, the U-shaped carrier assembly 5 carries the DBC platelets to the transfer module, and the four-axis manipulator receives the material to the material receiving tray 8.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. A board separator, characterized in that the board separator includes:
a housing;
the feeding conveying line tool assembly is positioned inside the shell;
the three-shaft carrier assembly is arranged outside the feeding conveyor line assembly;
the slitter edge breaking tool assembly is arranged outside the three-axis carrying tool assembly;
the single-chip breaking assembly is arranged outside the waste edge breaking assembly;
a U-shaped carrier assembly disposed outside the single-piece break-off assembly;
the image detection tool assembly is arranged outside the U-shaped carrying tool assembly;
the four-shaft manipulator material receiving assembly is arranged outside the image detection assembly;
the receiving tray is located outside the four-shaft mechanical arm receiving tool assembly and used for collecting materials.
2. The board separator of claim 1, wherein the loading conveyor lineer assembly comprises:
the feeding blocking cylinder is arranged inside the shell;
the power motor is arranged outside the feeding blocking cylinder and used for conveying power supply;
the anti-static synchronous belt is connected with the power motor;
and the in-place detection sensor is positioned inside the feeding blocking cylinder.
3. The board separator of claim 1, wherein the tri-axial handler assembly comprises:
a three-axis transplanting module;
and the anti-static sucker is connected with the triaxial transplanting module.
4. The board separator of claim 1, wherein the slitter edge break tool assembly comprises:
a translation module;
the elastic centering mechanism is arranged outside the translation module and used for centering and positioning the whole DBC plate;
the clamping cylinder is arranged outside the elastic centering mechanism;
the breaking cylinder is also arranged outside the translation module;
the Teflon cushion plate is connected with the translation module.
5. The board separator of claim 1, wherein the one-piece wrench assembly comprises:
a strip breaking feeding module;
the strip limiting and adjusting module is arranged outside the strip snapping and feeding module;
the strip breaking mechanism is connected with the strip limiting and adjusting module;
the single-piece breaking feeding module is connected with the long-strip breaking mechanism;
the single-chip limiting and adjusting module is connected with the single-chip breaking and feeding module;
and the single plate breaking mechanism is positioned outside the single plate limiting and adjusting module.
6. The board separator of claim 1, wherein the U-shaped handler assembly comprises:
a power servo motor;
the U-shaped carrying structure is positioned outside the power servo motor;
and the anti-static sucker is connected with the U-shaped carrying structure.
7. The plate separator of claim 1, wherein the image detection tool assembly comprises:
the detection camera is used for detecting the edge breakage defects;
the upper light source is positioned outside the detection camera and used for polishing the front side of the product;
and the lower light source is positioned outside the upper light source and used for polishing the back surface of the product.
8. The board separator of claim 1, characterized in that, four-axis manipulator material receiving work subassembly includes:
a peripheral manipulator;
and the manipulator taking head part is positioned outside the surrounding manipulators.
9. The board separator of claim 1, wherein the collection tray comprises:
a limiting frame;
and the supporting and positioning tray is positioned outside the limiting frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122474004.1U CN216543750U (en) | 2021-10-14 | 2021-10-14 | Board separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122474004.1U CN216543750U (en) | 2021-10-14 | 2021-10-14 | Board separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216543750U true CN216543750U (en) | 2022-05-17 |
Family
ID=81566069
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122474004.1U Active CN216543750U (en) | 2021-10-14 | 2021-10-14 | Board separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216543750U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116079835A (en) * | 2023-02-27 | 2023-05-09 | 智汇轩田智能系统(杭州)有限公司 | Board separator |
-
2021
- 2021-10-14 CN CN202122474004.1U patent/CN216543750U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116079835A (en) * | 2023-02-27 | 2023-05-09 | 智汇轩田智能系统(杭州)有限公司 | Board separator |
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