CN216539975U - A steam-water sampling pipe cleaning device for thermal power plants - Google Patents
A steam-water sampling pipe cleaning device for thermal power plants Download PDFInfo
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- 238000005070 sampling Methods 0.000 title claims abstract description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000004140 cleaning Methods 0.000 title claims abstract description 31
- 238000005192 partition Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- 239000007788 liquid Substances 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000001914 filtration Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 4
- 238000000354 decomposition reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
本实用新型公开了一种热电厂用汽水取样管道清理装置,属于管道清理技术领域。一种热电厂用汽水取样管道清理装置,包括箱体,还包括:电动伸缩杆,设置在所述箱体侧壁,且电动伸缩杆输出端安装有连接板;转轴,装配在所述连接板上,且与所述箱体滑动连接;毛刷,设置在所述转轴外壁上;过滤箱,安装在所述箱体上;收集框,插接在所述过滤箱内壁,且收集框的底部设置有过滤网;本实用新型,通过转轴带动毛刷在取样管道内旋转,并配合电动伸缩杆驱动毛刷在取样管道内往复运动,从而提高对结垢进行清理效果;通过抽水泵、过滤箱,并配合过滤箱与箱体相连通的导管一,进而实现对分解液进行过滤循环使用,从而减少资源浪费。
The utility model discloses a steam-water sampling pipe cleaning device for thermal power plants, which belongs to the technical field of pipe cleaning. A steam-water sampling pipe cleaning device for thermal power plants, comprising a box body, and further comprising: an electric telescopic rod, which is arranged on the side wall of the box body, and a connecting plate is installed at the output end of the electric telescopic rod; and a rotating shaft is assembled on the connecting plate , and is slidably connected with the box body; the brush is arranged on the outer wall of the rotating shaft; the filter box is installed on the box body; the collection frame is inserted into the inner wall of the filter box, and the bottom of the collection box is set There is a filter screen; the utility model drives the brush to rotate in the sampling pipe through the rotating shaft, and cooperates with the electric telescopic rod to drive the brush to reciprocate in the sampling pipe, so as to improve the cleaning effect of scaling; And cooperate with the conduit 1 which is connected with the filter box and the box body, so as to realize the filtration and recycling of the decomposed liquid, thereby reducing the waste of resources.
Description
技术领域technical field
本实用新型涉及管道清理技术领域,尤其涉及一种热电厂用汽水取样管道清理装置。The utility model relates to the technical field of pipeline cleaning, in particular to a steam-water sampling pipeline cleaning device for thermal power plants.
背景技术Background technique
随着社会的发展,各种大型的热电厂、化工厂、机械厂和冶炼厂都快速发展起来,在上述大型工厂运行时,往往会出现大量的水汽,水汽通过汽水取样管道进行收集冷却,根据目前国内热电厂、化工厂、机械厂、冶炼厂等企业所使用的水汽分析仪采样管线进行清理。With the development of society, various large thermal power plants, chemical plants, machinery plants and smelting plants have developed rapidly. When the above large plants are running, a large amount of water vapor often appears, and the water vapor is collected and cooled through the steam water sampling pipeline. According to the current Clean up the sampling lines of water vapor analyzers used by domestic thermal power plants, chemical plants, machinery factories, smelters and other enterprises.
目前现有的汽水取样管道清理装置,工厂在使用取样管道时环境较为复杂,管道内可能会结垢,通过传统水冲刷的方式不能有效对取样管道内壁的水垢进行冲刷清理,从而降低了取样管道清理的效果,且增加了水资源的浪费。At present, the existing soda and water sampling pipeline cleaning device has a complex environment when the factory uses the sampling pipeline, and the pipeline may be scaled. The traditional water flushing method cannot effectively wash and clean the scale on the inner wall of the sampling pipeline, thereby reducing the sampling pipeline. cleaning effect, and increase the waste of water resources.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中通过传统水冲刷的方式不能有效对取样管道内壁的水垢进行冲刷清理,从而降低了取样管道清理的效果,且增加了水资源的浪费的问题,而提出的一种热电厂用汽水取样管道清理装置。The purpose of this utility model is to solve the problem in the prior art that the scale on the inner wall of the sampling pipeline cannot be effectively washed and cleaned by the traditional water flushing method, thereby reducing the cleaning effect of the sampling pipeline and increasing the waste of water resources. A steam-water sampling pipe cleaning device for thermal power plants is proposed.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
一种热电厂用汽水取样管道清理装置,包括箱体,还包括:电动伸缩杆,设置在所述箱体侧壁,且电动伸缩杆输出端安装有连接板;转轴,装配在所述连接板上,且与所述箱体滑动连接;毛刷,设置在所述转轴外壁上;过滤箱,安装在所述箱体上;收集框,插接在所述过滤箱内壁,且收集框的底部设置有过滤网;导管一,其一端与过滤箱相连,另一端与箱体相连;抽水泵,安装在所述过滤箱上;导管二,其一端与箱体相连,另一端与抽水泵输入端相连,且抽水泵的输出端与过滤箱相连,其中,所述导管二内设有用于通过水压冲击驱动转轴转动的驱动部。A steam-water sampling pipe cleaning device for a thermal power plant, comprising a box body, and further comprising: an electric telescopic rod, which is arranged on the side wall of the box body, and a connecting plate is installed at the output end of the electric telescopic rod; and a rotating shaft is assembled on the connecting plate , and is slidably connected with the box body; the brush is arranged on the outer wall of the rotating shaft; the filter box is installed on the box body; the collection frame is inserted into the inner wall of the filter box, and the bottom of the collection box is set There is a filter screen; conduit one, one end of which is connected to the filter box, and the other end is connected to the box body; a suction pump is installed on the filter box; conduit two, one end of which is connected to the box body, and the other end is connected to the input end of the suction pump , and the output end of the suction pump is connected with the filter box, wherein the second conduit is provided with a driving part for driving the rotating shaft to rotate through the impact of water pressure.
为了驱动转轴转动,优选地,通过水压冲击驱动所述转轴转动的驱动部包括叶轮,所述叶轮设置在转轴贯穿与导管二内的一端上。In order to drive the rotating shaft to rotate, preferably, the driving part for driving the rotating shaft to rotate through hydraulic impact includes an impeller, and the impeller is arranged on one end of the rotating shaft passing through the second conduit.
优选地,所述箱体上装配有隔板,所述隔板上设置有用于对汽水取样管道进行夹持限位的夹持总成,所述箱体外壁设有用于驱动隔板移动的驱动组件。Preferably, the box body is equipped with a baffle plate, the baffle plate is provided with a clamping assembly for clamping and limiting the steam and water sampling pipe, and the outer wall of the box is provided with a drive for driving the baffle plate to move. components.
为了对汽水取样管道进行夹持限位,进一步地,所述夹持总成包括套环,所述套环装配在箱体内,所述套环内侧对称设置有两组夹持板,所述夹持板与套环之间连接有弹簧,所述套环与隔板之间通过支撑杆固定相连。In order to clamp and limit the soda water sampling pipe, further, the clamping assembly includes a collar, the collar is assembled in the box, and two sets of clamping plates are symmetrically arranged on the inner side of the collar. A spring is connected between the holding plate and the collar, and the collar and the baffle are fixedly connected by a support rod.
为了驱动隔板移动,更进一步地,驱动所述隔板移动的驱动组件包括气缸,所述气缸安装在箱体外壁两侧,所述气缸输出端与隔板固定相连。In order to drive the partition plate to move, further, the driving assembly for driving the partition plate to move includes a cylinder, the cylinder is installed on both sides of the outer wall of the box, and the output end of the cylinder is fixedly connected to the partition plate.
为了对箱体起到便于移动的作用,优选地,所述箱体底部装配有万向轮。In order to facilitate the movement of the box, preferably, the bottom of the box is equipped with a universal wheel.
为了增加箱体的密封性,进一步地,所述箱体侧壁设置有密封圈,所述密封圈与转轴外壁相贴。In order to increase the tightness of the box body, further, a sealing ring is provided on the side wall of the box body, and the sealing ring is in contact with the outer wall of the rotating shaft.
与现有技术相比,本实用新型提供了一种热电厂用汽水取样管道清理装置,具备以下有益效果:Compared with the prior art, the utility model provides a steam-water sampling pipe cleaning device for thermal power plants, which has the following beneficial effects:
1、该热电厂用汽水取样管道清理装置,通过将分解液排进过滤箱内,分解液落进收集框内,经过过滤网对其进行过滤,使其分解液中的结垢阻隔在收集框内,过滤后的分解液经过过滤箱与箱体相连通的导管一回流到箱体内,进而实现对分解液进行过滤循环使用,从而减少资源浪费。1. The steam-water sampling pipe cleaning device used in the thermal power plant discharges the decomposed liquid into the filter box, the decomposed liquid falls into the collection frame, and is filtered through the filter screen, so that the scaling in the decomposed liquid is blocked in the collection frame. , the filtered decomposed liquid is returned to the box through the conduit connecting the filter box and the box body, so as to realize the filtration and recycling of the decomposed liquid, thereby reducing the waste of resources.
2、该热电厂用汽水取样管道清理装置,通过水压冲击叶轮转动,叶轮驱动转轴转动,转轴带动毛刷同步转动,进而达到对取样管道内的结垢进行清理,并配合电动伸缩杆驱动连接板往复运动,连接板通过转轴带动毛刷在取样管道内旋转并往复运动,从而提高对结垢进行清理效果。2. The steam-water sampling pipe cleaning device used in the thermal power plant uses the water pressure to impact the rotation of the impeller, the impeller drives the rotating shaft to rotate, and the rotating shaft drives the brush to rotate synchronously, so as to clean the scale in the sampling pipe, and cooperate with the electric telescopic rod to drive the connecting plate Reciprocating motion, the connecting plate drives the brush to rotate and reciprocate in the sampling pipe through the rotating shaft, so as to improve the cleaning effect of scaling.
附图说明Description of drawings
图1为本实用新型提出的一种热电厂用汽水取样管道清理装置的结构示意图;Fig. 1 is the structural representation of a kind of steam-water sampling pipe cleaning device for thermal power plant proposed by the utility model;
图2为本实用新型提出的一种热电厂用汽水取样管道清理装置夹持总成的结构示意图。Fig. 2 is a schematic structural diagram of a clamping assembly of a steam-water sampling pipe cleaning device for a thermal power plant proposed by the utility model.
图中:1、箱体;101、万向轮;2、夹持总成;201、支撑杆;202、套环;203、夹持板;204、弹簧;3、气缸;301、隔板;4、过滤箱;401、收集框;402、过滤网;403、导管一;5、抽水泵;501、导管二;6、转轴;601、叶轮;7、电动伸缩杆;701、连接板;8、毛刷;801、密封圈。In the figure: 1. Box body; 101, Universal wheel; 2. Clamping assembly; 201, Support rod; 202, Ring; 203, Clamping plate; 204, Spring; 4. Filter box; 401, collection frame; 402, filter screen; 403, conduit one; 5, water pump; 501, conduit two; 6, rotating shaft; 601, impeller; 7, electric telescopic rod; 701, connecting plate; 8 , brush; 801, sealing ring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
实施例1:Example 1:
参照图1-2,一种热电厂用汽水取样管道清理装置,包括箱体1,还包括:电动伸缩杆7,设置在箱体1侧壁,且电动伸缩杆7输出端安装有连接板701;转轴6,装配在连接板701上,且与箱体1滑动连接;毛刷8,设置在转轴6外壁上;过滤箱4,安装在箱体1上;收集框401,插接在过滤箱4内壁,且收集框401的底部设置有过滤网402;导管一403,其一端与过滤箱4相连,另一端与箱体1相连;抽水泵5,安装在过滤箱4上;导管二501,其一端与箱体1相连,另一端与抽水泵5输入端相连,且抽水泵5的输出端与过滤箱4相连,其中,导管二501内设有用于通过水压冲击驱动转轴6转动的驱动部。1-2, a steam-water sampling pipe cleaning device for a thermal power plant includes a box body 1, and also includes: an electric telescopic rod 7, which is arranged on the side wall of the box body 1, and a connecting
通过水压冲击驱动转轴6转动的驱动部包括叶轮601,叶轮601设置在转轴6贯穿与导管二501内的一端上。The driving part that drives the rotating shaft 6 to rotate through hydraulic impact includes an
箱体1上装配有隔板301,隔板301上设置有用于对汽水取样管道进行夹持限位的夹持总成2,箱体1外壁设有用于驱动隔板301移动的驱动组件。The box body 1 is equipped with a
夹持总成2包括套环202,套环202装配在箱体1内,套环202内侧对称设置有两组夹持板203,夹持板203与套环202之间连接有弹簧204,套环202与隔板301之间通过支撑杆201固定相连。The
驱动隔板301移动的驱动组件包括气缸3,气缸3安装在箱体1外壁两侧,气缸3输出端与隔板301固定相连。The drive assembly that drives the
当需要对汽水取样管道进行清理时,首先向箱体1内部倒入分解液,然后,将取样管道插接到两组设置的套环202内,此时,夹持板203通过弹簧204压缩后的推力,推动夹持板203与取样管道外壁相贴,从而达到对取样管道进行夹持限位,随后,启动气缸3,气缸3推动隔板301向下移动与箱体1顶部相贴,同时,隔板301通过夹持总成2带动取样管道移动到箱体1内,此时,通过箱体1内的分解液对取样管道内的结垢进行分解;When it is necessary to clean the soda-water sampling pipe, first pour the decomposition liquid into the box 1, and then insert the sampling pipe into the two sets of
启动电动伸缩杆7、抽水泵5,电动伸缩杆7推动连接板701移动,连接板701通过转轴6推动毛刷8伸入取样管道内,此时,抽水泵5通过导管二501抽取箱体1内的分解液排进过滤箱4内,分解液落进收集框401内,经过过滤网402对其进行过滤,使其分解液中的结垢阻隔在收集框401内,过滤后的分解液经过过滤箱4与箱体1相连通的导管一403回流到箱体1内,进而实现对分解液进行过滤循环使用,从而减少资源浪费;Start the electric telescopic rod 7 and the suction pump 5, the electric telescopic rod 7 pushes the connecting
分解液在经过导管二501时,水压冲击叶轮601转动,叶轮601驱动转轴6转动,转轴6带动毛刷8同步转动,进而达到对取样管道内的结垢进行清理,与此同时,通过电动伸缩杆7驱动连接板701往复运动,连接板701通过转轴6带动毛刷8在取样管道内旋转并往复运动,从而提高对结垢进行清理效果。When the decomposed liquid passes through the
需要说明的是,导管二501采用的是可伸缩的软管,因此,不会对电动伸缩杆7驱动连接板701移动产生干涉。It should be noted that the
实施例2:Example 2:
参照图1-2,一种热电厂用汽水取样管道清理装置,与实施例1基本相同,更进一步的是,箱体1底部装配有万向轮101;通过万向轮101与地面接触,进而当需要对箱体1进行移动时,对其起到便于移动的效果,并在移动到指定地面后,通过万向轮101上的自锁结构,进而能够实现对箱体1起到限位作用。1-2, a steam-water sampling pipe cleaning device for thermal power plants is basically the same as Example 1, and further, the bottom of the box body 1 is equipped with a
实施例3:Example 3:
参照图1-2,一种热电厂用汽水取样管道清理装置,与实施例1基本相同,更进一步的是,箱体1侧壁设置有密封圈801,密封圈801与转轴6外壁相贴;转轴6在转动且在箱体1上往复滑动时,通过密封圈801与转轴6外壁相贴,进而增加了箱体1的密封性,避免箱体1内部的分解液出现泄漏。Referring to Figure 1-2, a steam-water sampling pipe cleaning device for thermal power plants is basically the same as Embodiment 1, and further, a sealing
本实用新型,通过转轴6带动毛刷8在取样管道内旋转,并配合电动伸缩杆7驱动毛刷8在取样管道内往复运动,从而提高对结垢进行清理效果;通过抽水泵5、过滤箱4,并配合过滤箱4与箱体1相连通的导管一403,进而实现对分解液进行过滤循环使用,从而减少资源浪费。In the utility model, the rotating shaft 6 drives the brush 8 to rotate in the sampling pipe, and cooperates with the electric telescopic rod 7 to drive the brush 8 to reciprocate in the sampling pipe, thereby improving the cleaning effect of scaling; 4, and cooperate with the conduit 1 403 that communicates with the filter box 4 and the box body 1, so as to realize the filtration and recycling of the decomposed liquid, thereby reducing the waste of resources.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (7)
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