CN216523111U - Furnace discharging robot - Google Patents

Furnace discharging robot Download PDF

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Publication number
CN216523111U
CN216523111U CN202123152917.8U CN202123152917U CN216523111U CN 216523111 U CN216523111 U CN 216523111U CN 202123152917 U CN202123152917 U CN 202123152917U CN 216523111 U CN216523111 U CN 216523111U
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driving
rotary
walking
guide
slewing
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马琦
刘超
宋建建
谭建勋
宋旭智
汪立国
董云飞
于洪晨
金燕
姜海涛
刘罡
王维毅
隋成友
孙掖君
宋春波
韩守国
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Harbin Boshi Automation Co Ltd
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Harbin Boshi Automation Co Ltd
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Abstract

一种出炉机器人,属于冶炼设备技术领域。本实用新型包括环轨机构、纵移机构、回转机构、伸缩小臂和俯仰机构,所述环轨机构安装在基础平面的环形轨道上,纵移机构安装在环轨机构上,纵移机构在环轨机构上完成沿炉眼A方向的前后移动,回转机构设置在纵移机构上,伸缩小臂的前端与回转机构的前端铰接,伸缩小臂的后端与俯仰机构的输出端铰接,俯仰机构安装在回转机构上。本实用新型适用于旋转矿热炉的开眼和堵眼工作,可远程操控进行,提高了出炉作业的安全性,使炉前作业能够自动完成,降低了作业人员的劳动强度以及人力成本。

Figure 202123152917

The utility model relates to a smelting robot, which belongs to the technical field of smelting equipment. The utility model comprises a ring rail mechanism, a longitudinal moving mechanism, a slewing mechanism, a telescopic arm and a pitching mechanism. The ring rail mechanism is installed on the ring rail of the basic plane, the longitudinal movement mechanism is installed on the ring rail mechanism, and the longitudinal movement mechanism is located on the ring rail mechanism. The ring rail mechanism completes the forward and backward movement along the direction of furnace eye A, the slewing mechanism is arranged on the longitudinal movement mechanism, the front end of the telescopic arm is hinged with the front end of the slewing mechanism, the rear end of the telescopic arm is hinged with the output end of the pitching mechanism, and the pitching The mechanism is mounted on the slewing mechanism. The utility model is suitable for the opening and blocking work of the rotary submerged arc furnace, which can be remotely controlled, improves the safety of the unloading operation, enables automatic completion of the pre-furnace operation, and reduces the labor intensity and labor cost of the operators.

Figure 202123152917

Description

一种出炉机器人A baked robot

技术领域technical field

本实用新型涉及一种自动出炉机器人,属于冶炼设备技术领域。The utility model relates to an automatic furnace discharging robot, which belongs to the technical field of smelting equipment.

背景技术Background technique

在工业旋转矿热炉生产过程中,出炉是整个工艺过程中最为繁重的工序,现有的开炉眼、带钎出炉、堵眼及清理溜槽等工作普遍采用人工进行操作,由于出炉操作存在工作环境恶劣,温度高、烟尘大,易引发职业伤害等危害,故人工操作过程存在很多危险性。另外由于操作人员的操作水平、熟练程度参差不齐,在开眼、堵眼、带钎操作的过程中易引起炉液飞溅造成人员灼伤,此外人工开、堵眼操作时间较长,炉温降低明显,也不利于炉况的稳定。虽然目前也有很多专利探讨了矿热炉的自动开堵眼机,但由于工业旋转矿热炉的生产特殊性,使其不能完全替代人工操作,实现安全、自动生产。In the production process of the industrial rotary submerged arc furnace, the blasting is the most arduous process in the whole process. The existing work such as opening the furnace, tapping out the furnace with brazing, plugging the eye and cleaning the chute are generally operated manually. The environment is harsh, the temperature is high, the smoke and dust are large, and it is easy to cause occupational injuries and other hazards, so there are many dangers in the manual operation process. In addition, due to the uneven operation level and proficiency of the operators, it is easy to cause the furnace liquid to splash and cause burns during the opening, plugging, and brazing operations. In addition, the manual opening and plugging operations take a long time, and the furnace temperature decreases significantly. , is not conducive to the stability of furnace conditions. Although there are many patents discussing the automatic plugging machine for submerged arc furnaces, due to the production particularity of industrial rotary submerged arc furnaces, it cannot completely replace manual operation and realize safe and automatic production.

实用新型内容Utility model content

本实用新型研发目的是为了解决上述技术问题,在下文中给出了关于本实用新型的简要概述,以便提供关于本实用新型的某些方面的基本理解。应当理解,这个概述并不是关于本实用新型的穷举性概述。它并不是意图确定本实用新型的关键或重要部分,也不是意图限定本实用新型的范围。The purpose of research and development of the present invention is to solve the above-mentioned technical problems, and a brief overview of the present invention is given below in order to provide a basic understanding of certain aspects of the present invention. It should be understood that this summary is not an exhaustive overview of the invention. It is not intended to identify key or essential parts of the present invention, nor is it intended to limit the scope of the present invention.

本实用新型的技术方案:The technical scheme of the present utility model:

一种出炉机器人,包括环轨机构、纵移机构、回转机构、伸缩小臂、俯仰机构和送料机构,所述环轨机构安装在基础平面的轨道上,纵移机构安装在环轨机构上,纵移机构在环轨机构上完成沿炉眼A方向的前后移动,回转机构设置在纵移机构上,伸缩小臂的前端与回转机构的前端铰接,伸缩小臂的后端与俯仰机构的输出端铰接,俯仰机构安装在回转机构上,所述送料机构安装在回转机构上。A baking robot includes a ring rail mechanism, a longitudinal movement mechanism, a slewing mechanism, a telescopic arm, a pitching mechanism and a feeding mechanism, wherein the ring rail mechanism is installed on a track of a base plane, and the longitudinal movement mechanism is installed on the ring rail mechanism, The longitudinal movement mechanism completes the forward and backward movement along the direction of furnace eye A on the ring rail mechanism. The slewing mechanism is arranged on the longitudinal movement mechanism. The ends are hinged, the pitching mechanism is installed on the slewing mechanism, and the feeding mechanism is installed on the slewing mechanism.

纵移机构通过驱动齿轮与环轨机构上的齿条完成沿炉眼A方向的前后移动,回转机构设置在纵移机构上,可实现旋转运动,伸缩小臂的前端与回转机构的前端铰接,伸缩小臂的后端通过俯仰机构的一端铰接,俯仰机构的另一端与回转机构的后端铰接。The longitudinal movement mechanism completes the forward and backward movement along the direction of furnace eye A by driving the gear and the rack on the ring rail mechanism. The slewing mechanism is arranged on the longitudinal movement mechanism to realize rotational movement. The front end of the telescopic arm is hinged with the front end of the slewing mechanism. The rear end of the telescopic arm is hinged with one end of the pitching mechanism, and the other end of the pitching mechanism is hinged with the rear end of the slewing mechanism.

进一步地:所述环轨机构包括移动平台和驱动组件,所述移动平台的底部安装有驱动组件,驱动组件包括电机及减速器、轮轴箱和驱动轮,驱动轮通过轴承和转轴转动安装在轮轴箱内,电机及减速器用于驱动驱动轮转动。Further: the ring rail mechanism includes a mobile platform and a drive assembly, the bottom of the mobile platform is installed with a drive assembly, the drive assembly includes a motor and a reducer, an axle box and a drive wheel, and the drive wheel is rotatably installed on the axle through a bearing and a rotating shaft. Inside the box, the motor and reducer are used to drive the drive wheel to rotate.

进一步地:所述纵移机构包括纵移平台、纵移行走轮、纵移导轨、纵移减速机、纵移驱动齿轮和纵移齿条,纵移行走轮安装在纵移平台上,所述移动平台上安装有两条平行设置的纵移导轨,在两条纵移导轨之间安装有纵移齿条,所述纵移平台通过纵移行走轮配合安装在纵移导轨上,所述纵移减速机安装在纵移平台上,纵移减速机的输出端安装有纵移驱动齿轮,纵移驱动齿轮与纵移齿条啮合安装。Further: the longitudinal movement mechanism includes a longitudinal movement platform, a longitudinal movement walking wheel, a longitudinal movement guide rail, a longitudinal movement reducer, a longitudinal movement driving gear and a longitudinal movement rack, and the longitudinal movement walking wheel is installed on the longitudinal movement platform. Two parallel longitudinal guide rails are installed on the mobile platform, and a longitudinal movement rack is installed between the two longitudinal movement guide rails. The shift reducer is installed on the longitudinal shift platform, and the longitudinal shift drive gear is installed at the output end of the longitudinal shift reducer, and the longitudinal shift drive gear is meshed with the longitudinal shift rack.

进一步地:所述回转机构包括回转减速机和支撑架,回转减速机一端与纵移平台连接,回转减速机另一端与支撑架连接。Further: the slewing mechanism includes a slewing reducer and a support frame, one end of the slewing reducer is connected with the longitudinal moving platform, and the other end of the slewing reducer is connected with the support frame.

进一步地:所述伸缩小臂包括驱动电机、小臂支架、第一导轨、导向轮、移动罩和夹取机构,所述小臂支架的两侧分别安装有第一导轨,移动罩上安装有导向轮,移动罩通过导向轮配合安装在第一导轨上,所述夹取机构固定安装在移动罩上,所述小臂支架的两端分别安装有主动链轮和从动链轮,驱动电机固定安装在小臂支架的端部,驱动电机与主动链轮配合安装,主动链轮和从动链轮上配合安装有链条,链条的两端分别固定安装在移动罩上。Further: the telescopic forearm includes a drive motor, a forearm support, a first guide rail, a guide wheel, a moving cover and a clamping mechanism, the first guide rails are respectively installed on both sides of the forearm support, and the moving cover is installed with a first guide rail. Guide wheel, the moving cover is installed on the first guide rail through the guide wheel, the clamping mechanism is fixedly installed on the moving cover, the two ends of the forearm bracket are respectively installed with a driving sprocket and a driven sprocket, and the driving motor It is fixedly installed at the end of the forearm bracket, the drive motor is installed in cooperation with the driving sprocket, the driving sprocket and the driven sprocket are matched with a chain, and the two ends of the chain are respectively fixed and installed on the moving cover.

进一步地:所述俯仰机构包括俯仰伸缩推杆和推杆座,俯仰伸缩推杆通过推杆座安装在回转机构的支撑架上,伸缩小臂的前端具有前铰接点,伸缩小臂通过前铰接点与回转机构的支撑架铰接安装,伸缩小臂的后端具有后铰接点,俯仰伸缩推杆的输出端与后铰接点铰接安装。Further: the pitching mechanism includes a pitching telescopic push rod and a push rod seat, the pitching telescopic push rod is installed on the support frame of the slewing mechanism through the push rod seat, the front end of the telescopic arm has a front hinge point, and the telescopic arm is hinged through the front The point is hingedly installed with the support frame of the slewing mechanism, the rear end of the telescopic arm has a rear hinge point, and the output end of the pitching telescopic push rod is hingedly mounted with the rear hinge point.

进一步地:所述夹取机构包括驱动气缸、工具座和夹爪,工具座的前端内部为外喇叭口形锥孔结构,工具座上设置有夹爪,夹爪的后端与驱动气缸的输出端杠杆铰接。驱动气缸固定安装在移动罩上。Further: the clamping mechanism includes a driving cylinder, a tool seat and a clamping jaw, the inside of the front end of the tool seat is an outer bell mouth conical hole structure, the tool seat is provided with a clamping jaw, and the rear end of the clamping jaw is connected to the output end of the driving cylinder. Lever hinged. The drive cylinder is fixedly mounted on the moving cover.

进一步地:所述送料机构包括传输机构和回转料仓,回转料仓固定安装在支撑架上;Further: the feeding mechanism includes a transmission mechanism and a revolving silo, and the revolving silo is fixedly installed on the support frame;

所述传输机构包括行走梁、导向机构、导向链轮、传输减速机、主动传输链轮、传输链条和送料斗,导向机构安装在支撑架上,行走梁滑动安装在导向机构上,所述导向链轮和传输减速机安装在支撑架上,传输减速机的输出端安装有主动传输链轮,传输链条依次与导向链轮和主动传输链轮配合安装,传输链条的两端固定在行走梁的左右两端,所述送料斗通过送料斗铰接座铰接安装在行走梁的右端;The transmission mechanism includes a walking beam, a guiding mechanism, a guiding sprocket, a transmission reducer, an active transmission sprocket, a transmission chain and a feeding hopper. The guiding mechanism is installed on the support frame, and the walking beam is slidably installed on the guiding mechanism. The sprocket and the transmission reducer are installed on the support frame, and the output end of the transmission reducer is installed with an active transmission sprocket. The transmission chain is installed in sequence with the guide sprocket and the active transmission sprocket. At the left and right ends, the feeding hopper is hingedly installed on the right end of the walking beam through the feeding hopper hinge seat;

所述导向机构包括导向槽,导向槽为空心槽结构,在导向槽的两侧安装有导向轮组,所述行走梁安装在导向槽内,导向轮组用于支撑行走梁在导向槽内滑动;The guide mechanism includes a guide groove, the guide groove is a hollow groove structure, a guide wheel group is installed on both sides of the guide groove, the walking beam is installed in the guide groove, and the guide wheel group is used to support the walking beam to slide in the guide groove. ;

所述回转料仓包括内围板、外围板、底座、托料盘、回转行走机构和推料气缸,回转料仓通过底座固定安装在支撑架上,内围板、外围板和底座形成回转行走空间,所述回转行走机构安装在回转行走空间内,回转行走机构上安装有多个托料盘,所述回转行走机构包括多个承托座,相邻的两个承托座通过第一销轴建立铰接关系,第一销轴上端安装有回转行走轴承,所述回转行走轴承沿着内围板的侧壁滚动,底座上安装有回转驱动减速机,回转驱动减速机的输出端安装有驱动转盘,所述驱动转盘的外壁上阵列加工有多个第一凹槽,第一凹槽与第一销轴相配合安装,所述推料气缸安装在底座上,行走梁的一端安装有限位块,限位块通过弹簧与行走梁建立安装关系,钢丝绳的一端连接在送料斗的底部,钢丝绳的另一端穿过行走梁与限位块连接。The rotary silo includes an inner wall, an outer plate, a base, a tray, a rotary walking mechanism and a pushing cylinder. The rotary silo is fixedly installed on the support frame through the base, and the inner wall, the outer plate and the base form a rotary walking. space, the rotary traveling mechanism is installed in the rotary traveling space, and a plurality of trays are installed on the rotary traveling mechanism. The rotary traveling mechanism includes a plurality of bearing seats, and two adjacent bearing seats pass through the first pin The shaft establishes a hinged relationship, the upper end of the first pin shaft is installed with a slewing running bearing, the slewing running bearing rolls along the side wall of the inner wall, a slewing drive reducer is installed on the base, and the output end of the slewing drive reducer is installed with a drive A turntable, the outer wall of the drive turntable is machined with a plurality of first grooves in an array, the first grooves are installed in cooperation with the first pin shaft, the pushing cylinder is installed on the base, and one end of the walking beam is installed with a limit block , the limit block establishes an installation relationship with the walking beam through the spring, one end of the wire rope is connected to the bottom of the feeding hopper, and the other end of the steel wire rope is connected to the limit block through the walking beam.

所述承托座包括上U形架和下U形架,上U形架和下U形架内安装有圆环柱体,所述托料盘固定安装在圆环柱体上。The support base includes an upper U-shaped frame and a lower U-shaped frame, a circular cylinder is installed in the upper U-shaped frame and the lower U-shaped frame, and the material tray is fixedly installed on the circular cylinder.

本实用新型具有以下有益效果:The utility model has the following beneficial effects:

1.本实用新型提出的一种出炉机器人,适用于旋转矿热炉的开眼和堵眼工作,可远程操控进行,提高了出炉作业的安全性,使炉前作业能够自动完成,降低了作业人员的劳动强度以及人力成本;1. A kind of unloading robot proposed by the utility model is suitable for the opening and blocking work of the rotary submerged arc furnace, which can be remotely controlled, improves the safety of the unloading operation, enables the automatic completion of the work before the furnace, and reduces the number of operators. labor intensity and labor cost;

2.本实用新型通过环轨机构、纵移机构、回转机构、伸缩小臂、俯仰机构和送料机构之间的相互配合,自动完成取放工具、任意调整开眼/堵眼位置,自动开眼、堵眼工作,通过各零部件的配合具有机械结构设计巧妙、机械结构紧凑、占用空间小、机械化程度高、实用性强的优点;2. The utility model automatically completes the pick-and-place tool, arbitrarily adjusts the opening/blocking position, automatically opens the eyes, blocks Eye work, through the cooperation of various parts, has the advantages of ingenious mechanical structure design, compact mechanical structure, small footprint, high degree of mechanization, and strong practicability;

3.本实用新型利用机器人的工作范围大、高柔性的特点,实现开眼和堵眼操作的自动化,使开炉眼、清理炉眼、带钎出炉、堵炉眼等操作能够自动完成;3. The utility model utilizes the characteristics of large working range and high flexibility of the robot to realize the automation of opening and closing the eyes, so that the operations such as opening the furnace eyes, cleaning the furnace eyes, taking out the furnace with brazing, and blocking the furnace eyes can be completed automatically;

4.本实用新型的出炉机器人空间占用少,轻量化随车布置,减少外接管线布置,便于现场调试和日常维护,作业现场更加整洁;4. The baking robot of the utility model occupies less space, is light-weighted on-board layout, reduces the layout of external pipelines, facilitates on-site debugging and daily maintenance, and makes the job site more tidy;

5.本实用新型的伸缩小臂与回转机构进行了巧妙的组装结合,通过简单的链传动方式实现了夹取机构的直线运动,并在夹取机构的作用下实现自由抓取开眼工具钎或堵眼捣实钎,完成开炉眼和堵眼作业;5. The telescopic arm and the slewing mechanism of the present invention are assembled and combined ingeniously, and the linear motion of the gripping mechanism is realized through a simple chain drive, and under the action of the gripping mechanism, the eye-opening tool can be freely grasped or drilled. Plug the hole and ram the drill to complete the opening and plugging operations;

6.本实用新型的送料机构采用了往复送料方式,在回转料仓、传输机构和推料气缸的配合作用下,实现连续的输送堵眼物料,快速完成堵眼工作。6. The feeding mechanism of the present utility model adopts the reciprocating feeding method. Under the cooperative action of the rotary silo, the transmission mechanism and the pushing cylinder, the material can be continuously conveyed and the plugging can be completed quickly.

附图说明Description of drawings

图1是一种出炉机器人的立体图;Fig. 1 is a perspective view of a furnace robot;

图2是移动平台的立体图;2 is a perspective view of a mobile platform;

图3是环轨驱动组件的立体图;Figure 3 is a perspective view of the ring rail drive assembly;

图4是纵移机构的立体图;Fig. 4 is the perspective view of the longitudinal movement mechanism;

图5是支撑架的立体图;5 is a perspective view of a support frame;

图6是图5的主视图;Fig. 6 is the front view of Fig. 5;

图7是伸缩小臂的立体图;Figure 7 is a perspective view of a telescopic arm;

图8是伸缩小臂的主视图;Figure 8 is a front view of the telescopic arm;

图9是夹取机构的主视图;Figure 9 is a front view of the gripping mechanism;

图10是俯仰机构的立体图;Figure 10 is a perspective view of a pitch mechanism;

图11是具体实施方式八中出炉机器人的立体图;11 is a perspective view of a baking robot in the eighth embodiment;

图12是送料机构的立体图;Figure 12 is a perspective view of the feeding mechanism;

图13是图12中A处的放大示意图;Fig. 13 is the enlarged schematic diagram of A place in Fig. 12;

图14是导向机构在支撑架上的安装示意图;Figure 14 is a schematic view of the installation of the guide mechanism on the support frame;

图15是导向槽的立体图;Figure 15 is a perspective view of the guide groove;

图16是回转料仓的立体图;Figure 16 is a perspective view of a rotary silo;

图17是回转行走机构的立体图;Figure 17 is a perspective view of a slewing running mechanism;

图18是送料斗的翻转结构示意图一;Figure 18 is a schematic diagram of the overturning structure of the feeding hopper one;

图19是送料斗的翻转结构示意图二;Figure 19 is a schematic view of the flipping structure of the feeding hopper II;

图20是行走梁与限位块的安装关系局部图;Figure 20 is a partial view of the installation relationship between the walking beam and the limit block;

图21是一种出炉机器人的工作状态示意图;Figure 21 is a schematic diagram of the working state of a furnace robot;

图中1-环轨机构,2-纵移机构,3-回转机构,4-伸缩小臂,5-俯仰机构,6-送料机构, 7-工具架,8-开眼工具钎,9-堵眼捣实钎,11-移动平台,12-环轨驱动组件,121-电机及减速器,122-轮轴箱,123-驱动轮,21-纵移平台,22-纵移行走轮,23-纵移导轨,24-纵移减速机,25-纵移驱动齿轮,26-纵移齿条,27-纵移行走轮座,31-回转减速机,32-支撑架, 41-驱动电机,42-小臂支架,43-第一导轨,44-导向轮,45-移动罩,46-夹取机构,47-主动链轮,48-从动链轮,49-链条,51-俯仰伸缩推杆,52-推杆座,53-前铰接点,54-后铰接点,461-驱动气缸,462-工具座,463-钢钎夹取座,464-夹爪,465-第一铰接座,466-第一连杆,467-第二铰接座,468-自锁钩,61-传输机构,62-回转料仓,611-行走梁,612-导向机构,613-导向链轮,614-传输减速机,616-主动传输链轮,617-传输链条,618-送料斗, 619-送料斗铰接座,621-内围板,622-外围板,623-底座,624-托料盘,625-回转行走机构, 626-回转驱动减速机,627-驱动转盘,628-第一凹槽,629-推料气缸,6251-承托座,6252- 第一销轴,6253-回转行走轴承,6121-导向槽,6122-导向轮组,62511-上U形架,62512- 下U形架,62513-圆环柱体。In the figure, 1-ring rail mechanism, 2-longitudinal moving mechanism, 3-slewing mechanism, 4-telescopic arm, 5-pitch mechanism, 6-feeding mechanism, 7-tool holder, 8-eye opening tool drill, 9-plugging hole Tamping drill, 11- mobile platform, 12- ring rail drive assembly, 121- motor and reducer, 122- axle box, 123- driving wheel, 21- longitudinal shifting platform, 22- longitudinal shifting traveling wheel, 23- longitudinal shifting Guide rail, 24-longitudinal movement reducer, 25-longitudinal movement drive gear, 26-longitudinal movement rack, 27-longitudinal movement walking wheel seat, 31-slewing reducer, 32-support frame, 41-drive motor, 42-small Arm bracket, 43-first guide rail, 44-guide wheel, 45-moving cover, 46-clamping mechanism, 47-drive sprocket, 48-driven sprocket, 49-chain, 51-pitch telescopic push rod, 52 -Push rod seat, 53-Front hinge point, 54-Rear hinge point, 461-Drive cylinder, 462-Tool seat, 463-Steel clamping seat, 464-Clamping jaw, 465-First hinge seat, 466-Second A connecting rod, 467-Second hinged seat, 468-Self-locking hook, 61-Transmission mechanism, 62-Rotary silo, 611-Walking beam, 612-Guide mechanism, 613-Guide sprocket, 614-Transmission reducer, 616-active transmission sprocket, 617-transmission chain, 618-feeding hopper, 619-feeding hopper hinged seat, 621-inner wall, 622-peripheral plate, 623-base, 624-support tray, 625-rotary running mechanism , 626- slewing drive reducer, 627- drive turntable, 628- first groove, 629- push cylinder, 6251- bearing seat, 6252- first pin, 6253- slewing travel bearing, 6121- guide groove, 6122-guide wheel set, 62511-upper U-shaped frame, 62512-lower U-shaped frame, 62513-circular cylinder.

具体实施方式Detailed ways

为使本实用新型的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本实用新型。但是应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the objectives, technical solutions and advantages of the present utility model more clear, the present utility model will be described below through the specific embodiments shown in the accompanying drawings. It should be understood, however, that these descriptions are only exemplary and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the present invention.

本实用新型所提到的连接分为固定连接和可拆卸连接,所述固定连接即为不可拆卸连接包括但不限于折边连接、铆钉连接、粘结连接和焊接连接等常规固定连接方式,所述可拆卸连接包括但不限于螺纹连接、卡扣连接、销钉连接和铰链连接等常规拆卸方式,未明确限定具体连接方式时,默认为总能在现有连接方式中找到至少一种连接方式能够实现该功能,本领域技术人员可根据需要自行选择。例如:固定连接选择焊接连接,可拆卸连接选择铰链连接。The connection mentioned in the present invention is divided into fixed connection and detachable connection. The fixed connection is non-detachable connection, including but not limited to conventional fixed connection methods such as folded connection, rivet connection, adhesive connection and welding connection. The detachable connection includes but is not limited to conventional disassembly methods such as screw connection, snap connection, pin connection and hinge connection. When the specific connection method is not clearly defined, the default is that at least one connection method can always be found in the existing connection methods. To realize this function, those skilled in the art can choose according to their needs. For example: Welded connection is selected for fixed connection, and hinged connection is selected for detachable connection.

具体实施方式一:结合图1-图18说明本实施方式,本实施方式的一种出炉机器人,包括环轨机构1、纵移机构2、回转机构3、伸缩小臂4、俯仰机构5和送料机构6,所述环轨机构1安装在基础平面的轨道上,纵移机构2安装在环轨机构1上,纵移机构2在环轨机构1上完成沿炉眼A方向的前后移动,回转机构3设置在纵移机构2上,伸缩小臂4的前端与回转机构3的前端铰接,伸缩小臂4的后端与俯仰机构5的输出端铰接,俯仰机构5安装在回转机构3 上,所述送料机构6安装在回转机构3上。Embodiment 1: This embodiment is described with reference to FIGS. 1 to 18 . A baking robot of this embodiment includes a ring rail mechanism 1, a longitudinal movement mechanism 2, a slewing mechanism 3, a telescopic arm 4, a pitch mechanism 5 and a feeding mechanism. Mechanism 6, the ring rail mechanism 1 is installed on the track of the base plane, the longitudinal movement mechanism 2 is installed on the ring rail mechanism 1, and the longitudinal movement mechanism 2 completes the front and rear movement along the direction of the furnace eye A on the ring rail mechanism 1, and rotates The mechanism 3 is arranged on the longitudinal movement mechanism 2, the front end of the telescopic arm 4 is hinged with the front end of the slewing mechanism 3, the rear end of the telescopic arm 4 is hinged with the output end of the pitching mechanism 5, and the pitching mechanism 5 is installed on the slewing mechanism 3, The feeding mechanism 6 is installed on the rotating mechanism 3 .

纵移机构2通过通过驱动齿轮与环轨机构1上的齿条完成沿炉眼A方向的前后移动,回转机构3设置在纵移机构2上,可实现旋转运动,伸缩小臂4的前端与回转机构3的前端铰接,伸缩小臂4的后端通过俯仰机构5的一端铰接,俯仰机构5的另一端与回转机构3的后端铰接。The longitudinal movement mechanism 2 completes the forward and backward movement along the direction of the furnace eye A by driving the gear and the rack on the ring rail mechanism 1. The slewing mechanism 3 is arranged on the longitudinal movement mechanism 2 and can realize rotational movement. The front end of the slewing mechanism 3 is hinged, the rear end of the telescopic arm 4 is hinged through one end of the pitching mechanism 5 , and the other end of the pitching mechanism 5 is hinged with the rear end of the slewing mechanism 3 .

在本实施方式中,在工业旋转矿热炉生产过程中,在炉体的侧壁上具有一个孔,该孔为冶炼后的出炉孔,在本技术领域称之为“炉眼”,开眼的目的是为了在冶炼完成后,将炉内的液态物自“炉眼”排放,而堵眼的目的是为了再次进行冶炼,且防止冶炼过程中工业炉内的液态物倾洒而出。In this embodiment, during the production process of the industrial rotary submerged arc furnace, there is a hole on the side wall of the furnace body. The purpose is to discharge the liquid material in the furnace from the "furnace hole" after the smelting is completed, and the purpose of plugging the hole is to carry out the smelting again and prevent the liquid material in the industrial furnace from pouring out during the smelting process.

本实施方式在工业冶炼炉的外周设置安装轨道,在轨道上安装有环轨机构1,环轨机构 1沿轨道运行,将机器人与需要开眼或堵眼的工业炉实现对正调节工作;纵移机构2安装在环轨机构1上,通过驱动齿轮与环轨机构1上的齿条完成沿炉眼方向的前后移动;回转机构3 安装在纵移机构2上,用于实现伸缩小臂4的360°回转动作,通过伸缩小臂4抓取开眼工具钎8或堵眼捣实钎9,完成开眼/堵眼工作;俯仰机构5用于调整伸缩小臂4的俯仰高度,配合纵移机构2完成炉眼对正工作;送料机构6用于将堵眼物料送至炉内,配合伸缩小臂4抓取的捣实钎将物料捣实,以便封住炉眼。In this embodiment, an installation track is set on the outer periphery of the industrial smelting furnace, and a ring-rail mechanism 1 is installed on the track. The ring-rail mechanism 1 runs along the track to realize the alignment adjustment work between the robot and the industrial furnace that needs to be opened or blocked; The mechanism 2 is installed on the ring rail mechanism 1, and the front and rear movement along the furnace eye direction is completed by driving the gear and the rack on the ring rail mechanism 1; 360° swivel action, grab the eye-opening tool drill 8 or the plugging and tamping drill 9 through the telescopic arm 4 to complete the eye opening/clogging work; the pitch mechanism 5 is used to adjust the pitch height of the telescopic arm 4, and cooperates with the longitudinal movement mechanism 2 The furnace eye alignment work is completed; the feeding mechanism 6 is used to send the eye-blocking material into the furnace, and cooperate with the tamping drill grasped by the telescopic arm 4 to tamper the material so as to seal the furnace eye.

本实施方式的一种出炉机器人通过环轨机构1、纵移机构2、回转机构3、伸缩小臂4、俯仰机构5和送料机构6之间的相互配合,自动完成取放工具、调整开眼/堵眼位置,自动开眼、堵眼工作,通过各零部件的配合具有机械结构设计巧妙、机械结构紧凑、占用空间小、机械化程度高、实用性强的优点。In the present embodiment, a furnace robot automatically completes the picking and placing of tools, adjustment of the opening/opening/removal tool through the cooperation between the ring rail mechanism 1, the longitudinal movement mechanism 2, the slewing mechanism 3, the telescopic arm 4, the pitching mechanism 5 and the feeding mechanism 6. The position of eye plugging, automatic eye opening and eye plugging work, through the cooperation of various parts, has the advantages of ingenious mechanical structure design, compact mechanical structure, small space occupation, high degree of mechanization, and strong practicability.

具体实施方式二:结合图1-图18说明本实施方式,本实施方式的一种出炉机器人,所述环轨机构1包括移动平台11和驱动组件12,在移动平台11的四个端脚处安装有驱动组件 12,驱动组件12包括电机及减速器121、轮轴箱122和驱动轮123,驱动轮123通过轴承和转轴转动安装在轮轴箱122内,电机及减速器121用于驱动驱动轮123转动,如此设置,电机及减速器121转动带动安装在轮轴箱122内的驱动轮123滚动,驱动轮123在具体实施方式一中的轨道上滚动,进而实现了移动平台11在轨道上的行走,除此之外,在轮轴箱122上还安装有钢刷,通过钢刷能够刷除轨道上的杂质和尘埃,提高轨道的清洁度,降低因工作环境影响环轨机构1正常工作的风险。Specific embodiment 2: This embodiment is described with reference to FIGS. 1 to 18 . In this embodiment, a baking robot is described. The ring-rail mechanism 1 includes a mobile platform 11 and a drive assembly 12 . At the four end feet of the mobile platform 11 A drive assembly 12 is installed. The drive assembly 12 includes a motor and a reducer 121, an axle box 122 and a drive wheel 123. The drive wheel 123 is rotatably installed in the axle box 122 through a bearing and a rotating shaft. The motor and the reducer 121 are used to drive the drive wheel 123. Rotating, set in this way, the rotation of the motor and the reducer 121 drives the driving wheel 123 installed in the axle box 122 to roll, and the driving wheel 123 rolls on the track in the first embodiment, thereby realizing the walking of the mobile platform 11 on the track, In addition, a steel brush is also installed on the axle box 122 , which can remove impurities and dust on the track, improve the cleanliness of the track, and reduce the risk of the normal operation of the ring rail mechanism 1 being affected by the working environment.

具体实施方式三:结合图1-图18说明本实施方式,本实施方式的一种出炉机器人,所述纵移机构2包括纵移平台21、纵移行走轮22、纵移导轨23、纵移减速机24、纵移驱动齿轮25和纵移齿条26,纵移平台21是钢结构平台,所述纵移行走轮22安装在纵移平台21上,所述移动平台11上安装有两条平行设置的纵移导轨23,在两条纵移导轨23之间安装有纵移齿条26,所述纵移平台21通过纵移行走轮22配合安装在纵移导轨23上,所述纵移减速机24采用法兰方式安装在纵移平台21上,纵移减速机24的输出端安装有纵移驱动齿轮25,纵移驱动齿轮25与纵移齿条26啮合安装。如此设置,纵移机构2的原理是,当纵移减速机24转动时,纵移驱动齿轮25转动,在纵移驱动齿轮25与纵移齿条26啮合作用下,并在纵移行走轮22与纵移导轨23的滑动安装情况下,纵移平台21通过纵移行走轮22在移动平台11上的纵移导轨23上实现移动。Embodiment 3: This embodiment is described with reference to FIGS. 1 to 18 , which is a kind of unloading robot in this embodiment. The longitudinal movement mechanism 2 includes a longitudinal movement platform 21 , a longitudinal movement traveling wheel 22 , a longitudinal movement guide rail 23 , and a longitudinal movement guide rail 23 . The speed reducer 24, the longitudinal movement drive gear 25 and the longitudinal movement rack 26, the longitudinal movement platform 21 is a steel structure platform, the longitudinal movement walking wheel 22 is installed on the longitudinal movement platform 21, and the mobile platform 11 is installed with two The longitudinal moving guide rails 23 arranged in parallel are provided with a longitudinal moving rack 26 between the two longitudinal moving guide rails 23 . The reducer 24 is mounted on the longitudinal movement platform 21 by flange, and the longitudinal movement drive gear 25 is installed at the output end of the longitudinal movement reducer 24 , and the longitudinal movement drive gear 25 is meshed with the longitudinal movement rack 26 . In this way, the principle of the longitudinal shift mechanism 2 is that when the longitudinal shift reducer 24 rotates, the longitudinal shift drive gear 25 rotates, under the meshing action of the longitudinal shift drive gear 25 and the longitudinal shift rack 26, and the longitudinal shift traveling wheel 22 In the case of sliding installation with the longitudinally moving guide rails 23 , the longitudinally moving platform 21 is moved on the longitudinally moving guide rails 23 on the moving platform 11 through the longitudinally moving traveling wheels 22 .

具体实施方式四:结合图1-图18说明本实施方式,本实施方式的一种出炉机器人,所述所述回转机构3包括回转减速机31和支撑架32,回转减速机31一端与纵移平台21连接,回转减速机31另一端与支撑架32连接。回转减速机31用于实现回转动作,在本实施方式中,回转减速机31的作用下,支撑架32相对纵移平台21实现旋转,将伸缩小臂4安装在支撑架32上,进而实现伸缩小臂4的360°回转动作。Specific Embodiment 4: This embodiment is described with reference to FIGS. 1 to 18 , which is a kind of unloading robot in this embodiment. The rotary mechanism 3 includes a rotary reducer 31 and a support frame 32 , and one end of the rotary reducer 31 is connected to the longitudinal The platform 21 is connected, and the other end of the rotary reducer 31 is connected to the support frame 32 . The slewing reducer 31 is used to realize the slewing action. In this embodiment, under the action of the slewing reducer 31 , the support frame 32 is rotated relative to the longitudinal moving platform 21 , and the telescopic arm 4 is installed on the support frame 32 , thereby realizing telescopic 360° swivel action of the forearm 4.

具体实施方式五:结合图1-图18说明本实施方式,本实施方式的一种出炉机器人,所述伸缩小臂4包括驱动电机41、小臂支架42、第一导轨43、导向轮44、移动罩45和夹取机构46,所述小臂支架42的两侧分别安装有第一导轨43,移动罩45上安装有导向轮44,导向轮44通过轴承、轴安装在移动罩45的侧壁上,导向轮44的数量为4个,移动罩45通过导向轮44 配合安装在第一导轨43上,所述夹取机构46固定安装在移动罩45上,所述小臂支架42的两端分别安装有主动链轮47和从动链轮48,驱动电机41采用法兰方式固定安装在小臂支架42的端部,驱动电机41与主动链轮47配合安装,主动链轮47和从动链轮48上配合安装有链条49,链条49的两端分别固定安装在移动罩45上。Embodiment 5: This embodiment is described with reference to FIG. 1 to FIG. 18 . In this embodiment, a baking robot is described. The telescopic arm 4 includes a drive motor 41, an arm support 42, a first guide rail 43, a guide wheel 44, The moving cover 45 and the clamping mechanism 46, the first guide rails 43 are respectively installed on both sides of the arm bracket 42, the moving cover 45 is installed with a guide wheel 44, and the guide wheel 44 is installed on the side of the moving cover 45 through bearings and shafts On the wall, the number of guide wheels 44 is 4. The moving cover 45 is fitted on the first guide rail 43 through the guide wheels 44. The clamping mechanism 46 is fixedly installed on the moving cover 45. The ends are respectively installed with a driving sprocket 47 and a driven sprocket 48. The driving motor 41 is fixedly installed on the end of the forearm bracket 42 by flange. The driving motor 41 is installed in cooperation with the driving sprocket 47. A chain 49 is fitted on the moving sprocket 48 , and both ends of the chain 49 are respectively fixed on the moving cover 45 .

具体实施方式六:结合图1-图18说明本实施方式,本实施方式的一种出炉机器人,所述俯仰机构5包括俯仰伸缩推杆51和推杆座52,俯仰伸缩推杆51通过推杆座52安装在回转机构3的支撑架32上,伸缩小臂4的前端具有前铰接点53,伸缩小臂4通过前铰接点53与回转机构3的支撑架32铰接安装,伸缩小臂4的后端具有后铰接点54,俯仰伸缩推杆51的输出端与后铰接点54铰接安装。如此设置,在俯仰伸缩推杆51的推动作用下,伸缩小臂4相对支撑架 32进行俯仰调整,夹取机构46安装在伸缩小臂4上,夹取机构46用于抓取开眼工具钎8或堵眼捣实钎9,通过伸缩小臂4的俯仰调整,调节抓取开眼工具钎8或堵眼捣实钎9相对炉眼的俯仰角度,进而完成开眼/堵眼的位置调节。Embodiment 6: This embodiment will be described with reference to FIGS. 1 to 18 . In this embodiment, a robot is released. The pitch mechanism 5 includes a pitch telescopic push rod 51 and a push rod seat 52 , and the pitch telescopic push rod 51 passes through the push rod. The seat 52 is installed on the support frame 32 of the slewing mechanism 3. The front end of the telescopic arm 4 has a front hinge point 53. The telescopic arm 4 is hingedly installed with the support frame 32 of the slewing mechanism 3 through the front hinge point 53. The rear end has a rear hinge point 54 , and the output end of the pitch telescopic push rod 51 is hingedly installed with the rear hinge point 54 . In this way, under the pushing action of the pitching telescopic push rod 51, the telescopic arm 4 is adjusted in pitch relative to the support frame 32, the clamping mechanism 46 is installed on the telescopic arm 4, and the clamping mechanism 46 is used to grab the eye-opening tool drill 8 Or plug the hole tamping drill 9, adjust the pitch angle of the eye opening tool drill 8 or the plugging tamping drill 9 relative to the furnace eye through the pitch adjustment of the telescopic arm 4, and then complete the position adjustment of the eye opening/clogging.

具体实施方式七:结合图1-图18说明本实施方式,本实施方式的一种出炉机器人,所述所述夹取机构46包括驱动气缸461、工具座462和夹爪464,工具座462的前端内部为外喇叭口形锥孔结构,工具座462上设置有夹爪464,夹爪464的后端与驱动气缸461的输出端杠杆铰接。驱动气缸461固定安装在移动罩45上;Embodiment 7: This embodiment will be described with reference to FIGS. 1 to 18 , which is a kind of unloading robot in this embodiment. The gripping mechanism 46 includes a driving cylinder 461 , a tool seat 462 and a gripper 464 . The tool seat 462 has a The inside of the front end is an outer bell-shaped tapered hole structure. The tool seat 462 is provided with a clamping claw 464 , and the rear end of the clamping claw 464 is hinged with the output end lever of the driving cylinder 461 . The driving cylinder 461 is fixedly installed on the moving cover 45;

在本实施例中,工具座462的一端采用法兰方式安装在驱动气缸461的端部,使用时,将开眼工具钎8或堵眼捣实钎9插入到工具座462前端内部的外喇叭口形锥孔内,然后驱动气缸461动作,使得夹爪464通过其前端的自锁钩夹紧开眼工具钎8或堵眼捣实钎9。In this embodiment, one end of the tool seat 462 is flange-mounted on the end of the driving cylinder 461. When in use, insert the hole-opening tool drill 8 or the plug-hole tamping drill 9 into the outer bell-shaped mouth inside the front end of the tool seat 462. Then, the cylinder 461 is driven to act, so that the clamping jaw 464 clamps the eye opening tool drill 8 or the hole plugging tamping drill 9 through the self-locking hook at the front end thereof.

本实施方式通过机械连杆结构实现开眼工具钎8或堵眼捣实钎9的夹取,具有抓取稳定牢靠的优点,在工作过程中,开眼工具钎8或堵眼捣实钎9不会意外脱落,也不会因刮碰导致脱落,有效保障整个开眼和堵眼过程的安全性。This embodiment realizes the clamping of the eye-opening tool drill 8 or the hole-blocking tamping drill 9 through the mechanical link structure, which has the advantages of stable and reliable grasping. It will not fall off accidentally, and it will not fall off due to scratching, which effectively guarantees the safety of the entire eye opening and eye blocking process.

具体实施方式八:结合图1-图18说明本实施方式,本实施方式的一种出炉机器人,还包括送料机构6,所述送料机构6安装在回转机构3上;Embodiment 8: The present embodiment will be described with reference to FIGS. 1-18 . A furnace discharging robot of the present embodiment further includes a feeding mechanism 6 , which is installed on the slewing mechanism 3 ;

所述送料机构6包括传输机构61和回转料仓62,回转料仓62固定安装在支撑架32上;The feeding mechanism 6 includes a transmission mechanism 61 and a revolving bin 62, and the revolving bin 62 is fixedly installed on the support frame 32;

所述传输机构61包括行走梁611、导向机构612、导向链轮613、传输减速机614、主动传输链轮616、传输链条617和送料斗618,导向机构612安装在支撑架32上,行走梁611滑动安装在导向机构612上,所述导向链轮613和传输减速机614安装在支撑架32上,传输减速机 614的输出端安装有主动传输链轮616,传输链条617依次与导向链轮613和主动传输链轮616 配合安装,传输链条617的两端固定在行走梁611的左右两端,所述送料斗618通过送料斗铰接座619铰接安装在行走梁611的右端;The transmission mechanism 61 includes a travel beam 611, a guide mechanism 612, a guide sprocket 613, a transmission reducer 614, an active transmission sprocket 616, a transmission chain 617 and a feeding hopper 618. The guide mechanism 612 is installed on the support frame 32, and the travel beam 611 is slidably installed on the guide mechanism 612, the guide sprocket 613 and the transmission reducer 614 are installed on the support frame 32, the output end of the transmission reducer 614 is installed with an active transmission sprocket 616, and the transmission chain 617 is sequentially connected with the guide sprocket. 613 and the active transmission sprocket 616 are installed together, the two ends of the transmission chain 617 are fixed on the left and right ends of the walking beam 611, and the feeding hopper 618 is hingedly installed on the right end of the walking beam 611 through the feeding hopper hinge seat 619;

所述导向机构612包括导向槽6121,导向槽6121为空心槽结构,在导向槽6121的两侧安装有导向轮组6122,所述行走梁611安装在导向槽6121内,导向轮组6122用于支撑行走梁611 在导向槽6121内滑动;The guide mechanism 612 includes a guide groove 6121. The guide groove 6121 is a hollow groove structure. Guide wheel sets 6122 are installed on both sides of the guide groove 6121. The walking beam 611 is installed in the guide groove 6121. The guide wheel set 6122 is used for The supporting walking beam 611 slides in the guide groove 6121;

所述回转料仓62包括内围板621、外围板622、底座623、托料盘624、回转行走机构625 和推料气缸629,回转料仓62通过底座623固定安装在支撑架32上,内围板621、外围板622 和底座623形成回转行走空间,所述回转行走机构625安装在回转行走空间内,回转行走机构625上安装有多个托料盘624,所述回转行走机构625包括多个承托座6251,相邻的两个承托座6251通过第一销轴6252建立铰接关系,第一销轴6252上端安装有回转行走轴承6253,所述回转行走轴承6253沿着内围板621的侧壁滚动,底座623上安装有回转驱动减速机626,回转驱动减速机626的输出端安装有驱动转盘627,所述驱动转盘627的外壁上阵列加工有多个第一凹槽628,第一凹槽628与第一销轴6252相配合安装,所述推料气缸629安装在底座623 上,行走梁611的一端具有安装口,安装口内具有限位块6110,限位块6110通过弹簧与行走梁611的左侧壁建立安装,钢丝绳6181的一端连接在送料斗618的底部,钢丝绳6181的另一端穿过行走梁611与限位块6110连接。The rotating material bin 62 includes an inner wall 621, an outer plate 622, a base 623, a material tray 624, a rotating walking mechanism 625 and a pushing cylinder 629. The rotating material bin 62 is fixedly installed on the support frame 32 through the base 623, The surrounding plate 621, the peripheral plate 622 and the base 623 form a rotating walking space. The rotating walking mechanism 625 is installed in the rotating walking space. A plurality of trays 624 are installed on the rotating walking mechanism 625. There are two bearing seats 6251, and two adjacent bearing seats 6251 establish a hinged relationship through the first pin shaft 6252. The upper end of the first pin shaft 6252 is installed with a slewing running bearing 6253, and the slewing running bearing 6253 is along the inner wall 621. The side wall of the rotary drive is rolled, the base 623 is installed with a rotary drive reducer 626, and the output end of the rotary drive reducer 626 is installed with a drive turntable 627, the outer wall of the drive turntable 627 is processed in an array with a plurality of first grooves 628. A groove 628 is installed in cooperation with the first pin 6252, the pushing cylinder 629 is installed on the base 623, one end of the walking beam 611 has an installation opening, and the installation opening has a limit block 6110, and the limit block 6110 is connected to the base 6110 through a spring. The left side wall of the walking beam 611 is installed, one end of the wire rope 6181 is connected to the bottom of the feeding hopper 618, and the other end of the wire rope 6181 is connected to the limit block 6110 through the walking beam 611.

所述承托座6251包括上U形架62511和下U形架62512,上U形架62511和下U形架6251内安装有圆环柱体62513,所述托料盘624固定安装在圆环柱体62513上,圆环柱体62513用于实现托料盘624的安装,此外圆环柱体62513安装在U形架6251内,起支撑涨紧作用,在圆环柱体62513的作用下,承托座6251在内围板621、外围板622和底座623形成的回转行走空间内行走稳定,降低单独的承托座6251在行走空间内产生的震动,影响堵眼物料的输送。The support base 6251 includes an upper U-shaped frame 62511 and a lower U-shaped frame 62512. A circular cylinder 62513 is installed in the upper U-shaped frame 62511 and the lower U-shaped frame 6251, and the material tray 624 is fixedly installed on the circular ring. On the cylinder 62513, the circular cylinder 62513 is used to realize the installation of the tray 624. In addition, the circular cylinder 62513 is installed in the U-shaped frame 6251 to play a supporting and tightening role. Under the action of the circular cylinder 62513, The support seat 6251 can walk stably in the rotating walking space formed by the inner wall 621, the outer plate 622 and the base 623, which reduces the vibration generated by the separate support seat 6251 in the walking space and affects the transportation of the plugging material.

在本实施方式中,送料机构6的作用是用于将堵眼物料送至炉眼处,配合伸缩小臂4 抓取的捣实钎将物料捣实,以便封住炉眼,具体工作方式是:如图15所示,“堵眼物料”被放在托料盘624上,回转驱动减速机626带动驱动转盘627转动,在第一凹槽628与第一销轴6252配合作用下,驱动转盘627带动回转行走机构625在内围板621、外围板622 和底座623形成回转行走空间内传动,当“堵眼物料”被输送到如图11中所示的1号工位的托料盘624上,此时,推料气缸629将“堵眼物料”推送到送料斗618内,随后,如图11-图14所示,传输减速机614驱动主动传输链轮616转动,主动传输链轮616带动传输链条617,通过传输链条617带动行走梁611在导向机构612的导向槽6121内滑动,当送料斗618被行走梁611推送到炉体的炉眼处时,在送料斗618底部的钢丝绳6181拖拽作用下(由于钢丝绳6181一端连接送料斗618,另一端连接限位块6110,在行走梁611 带动送料斗618走动时,钢丝绳6181被拉伸,最终使送料斗618相对送料斗铰接座619 翻转)将送料斗618内的“堵眼物料”倾倒于炉眼处。In this embodiment, the function of the feeding mechanism 6 is to send the eye-blocking material to the furnace eye, and cooperate with the tamping drill grasped by the telescopic arm 4 to ram the material so as to seal the furnace eye. The specific working method is as follows: : As shown in Figure 15, the "plugging material" is placed on the tray 624, the rotary drive reducer 626 drives the drive turntable 627 to rotate, and under the cooperation of the first groove 628 and the first pin 6252, the turntable is driven. 627 drives the rotary travel mechanism 625 to drive in the rotary travel space formed by the inner wall 621, the outer plate 622 and the base 623. When the "hole blocking material" is transported to the tray 624 of the No. 1 station as shown in Figure 11 At this time, the material pushing cylinder 629 pushes the "blocking material" into the feeding hopper 618, and then, as shown in Figures 11-14, the transmission reducer 614 drives the active transmission sprocket 616 to rotate, and the active transmission sprocket 616 Drive the transmission chain 617, and drive the walking beam 611 to slide in the guide groove 6121 of the guide mechanism 612 through the transmission chain 617. When the feeding hopper 618 is pushed to the furnace eye of the furnace body by the walking beam 611, the wire rope 6181 at the bottom of the feeding hopper 618 Under the action of dragging (because one end of the wire rope 6181 is connected to the feeding hopper 618 and the other end is connected to the limit block 6110, when the walking beam 611 drives the feeding hopper 618 to move, the wire rope 6181 is stretched, and finally the feeding hopper 618 is relative to the feeding hopper hinge seat 619. Turn over) and dump the "blocking material" in the feeding hopper 618 at the furnace eye.

当“堵眼物料”倾倒于炉眼处后,安装在伸缩小臂4上的夹取机构46带着捣实钎,在纵移机构2的纵向移动下,将炉眼处的“堵眼物料”捣实,以便封住炉眼。When the "hole blocking material" is poured into the furnace hole, the clamping mechanism 46 installed on the telescopic arm 4 carries a tamping drill, and under the longitudinal movement of the longitudinal moving mechanism 2, the "hole blocking material" at the furnace hole "Tamp it to seal the eyes of the furnace.

一种出炉机器人,实现开炉眼的过程包括拾取开眼工具钎和捅炉眼:A furnace opening robot, the process of realizing furnace opening includes picking up eye opening tools and poking furnace eyes:

拾取开眼工具钎:首先环轨机构1在环轨驱动组件12的驱动下,在轨道上滑动,将机器人调整到工具架7附近,通过回转机构3上的回转减速机31将伸缩小臂4进行旋转,使安装在伸缩小臂4上的夹取机构46对准工具架7上的开眼工具钎8,其次启动驱动电机41,驱动电机41在主动链轮47、从动链轮48和链条49的作用下,带动移动罩45直线运动,直至安装在移动罩45上的夹取机构46抓取开眼工具钎8;Picking up the eye-opening tool drill: First, the ring-rail mechanism 1 slides on the track under the drive of the ring-rail drive assembly 12, adjusts the robot to the vicinity of the tool holder 7, and moves the telescopic arm 4 through the slewing reducer 31 on the slewing mechanism 3. Rotate to make the clamping mechanism 46 installed on the telescopic arm 4 align with the eye-opening tool 8 on the tool holder 7, and then start the driving motor 41, and the driving motor 41 is connected to the driving sprocket 47, the driven sprocket 48 and the chain 49. Under the action of the moving cover 45, the moving cover 45 is driven to move linearly until the clamping mechanism 46 installed on the moving cover 45 grabs the eye-opening tool drill 8;

捅炉眼:完成拾取开眼工具钎8后,回转减速机31反向旋转,并伴随环轨机构1在轨道上运行,使得整个机器人调整到炉体的待开炉眼位置,调整俯仰机构5,使夹取机构 46抓取的开眼工具钎8对准炉眼,然后纵向移动机构2和伸缩小臂4前后调整整个开眼工具钎8的位置,使开眼工具钎8间歇/往复性动作,捅开炉眼;Poke the furnace eye: After picking up the eye opening tool drill 8, the rotary reducer 31 rotates in the reverse direction, and runs on the track with the ring rail mechanism 1, so that the entire robot is adjusted to the furnace eye position of the furnace body to be opened, and the pitch mechanism 5 is adjusted. Align the eye-opening tool drill 8 grasped by the clamping mechanism 46 with the furnace eye, and then adjust the position of the entire eye-opening tool drill 8 back and forth by the longitudinal moving mechanism 2 and the telescopic arm 4, so that the eye-opening tool drill 8 moves intermittently/reciprocatingly to open it. furnace eye;

一种出炉机器人,实现堵眼的过程:A baked robot that realizes the process of blocking eyes:

出炉机器人拾取堵眼捣实钎后,“堵眼物料”被放在托料盘624上,回转驱动减速机626带动驱动转盘627转动,并配合推料气缸629将“堵眼物料”推送到送料斗618内,随后,传输减速机614通过主动传输链轮616和传输链条617带动行走梁611在导向机构 612的导向槽6121内滑动,将送料斗618内的“堵眼物料”倾倒于炉眼处,然后纵向移动机构2和伸缩小臂4前后调整整个堵眼捣实钎的位置,通过捣实钎将炉眼处的“堵眼物料”捣实,封住炉眼。After the robot picks up the plugging holes and tamping the drill, the "blocking material" is placed on the tray 624, the rotary drive reducer 626 drives the driving turntable 627 to rotate, and cooperates with the pushing cylinder 629 to push the "blocking material" to the feeding Inside the hopper 618, the transmission reducer 614 drives the traveling beam 611 to slide in the guide groove 6121 of the guide mechanism 612 through the active transmission sprocket 616 and the transmission chain 617, and dumps the "blocking material" in the feeding hopper 618 into the furnace eye. Then the longitudinal moving mechanism 2 and the telescopic arm 4 adjust the position of the whole plugging hole tamping drill back and forth, and the "hole plugging material" at the furnace eye is tamped by the tamping drill to seal the furnace hole.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.

除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本实用新型的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the invention unless specifically stated otherwise. Meanwhile, it should be understood that, for the convenience of description, the dimensions of various parts shown in the accompanying drawings are not drawn in an actual proportional relationship. Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the authorized description. In all examples shown and discussed herein, any specific value should be construed as illustrative only and not as limiting. Accordingly, other examples of exemplary embodiments may have different values. It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further discussion in subsequent figures.

在本实用新型的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本实用新型保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. The orientation or positional relationship is usually based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientations do not indicate and imply the indicated device unless otherwise stated. Or elements must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be construed as a limitation on the protection scope of the present invention; the orientation words "inside and outside" refer to the inside and outside relative to the contour of each component itself.

为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90 度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms, such as "on", "over", "on the surface", "above", etc., may be used herein to describe what is shown in the figures. The spatial positional relationship of one device or feature shown to other devices or features. It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or features would then be oriented "below" or "over" the other devices or features under other devices or constructions". Thus, the exemplary term "above" can encompass both an orientation of "above" and "below." The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.

需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that data so used may be interchanged under appropriate circumstances so that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.

需要说明的是,在以上实施例中,只要不矛盾的技术方案都能够进行排列组合,本领域技术人员能够根据排列组合的数学知识穷尽所有可能,因此本实用新型不再对排列组合后的技术方案进行一一说明,但应该理解为排列组合后的技术方案已经被本实用新型所公开。It should be noted that, in the above embodiments, as long as non-contradictory technical solutions can be permuted and combined, those skilled in the art can exhaust all possibilities based on the mathematical knowledge of permutation and combination, so the present invention no longer comprehends the permutation and combination of technical solutions. The solutions are described one by one, but it should be understood that the technical solutions after the arrangement and combination have been disclosed by the present invention.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1. A robot that goes out of stove which characterized in that: the furnace eye A-shaped circular track moving mechanism comprises a circular track mechanism (1), a longitudinal moving mechanism (2), a rotating mechanism (3), a telescopic small arm (4) and a pitching mechanism (5), wherein the circular track mechanism (1) is installed on a track of a basic plane, the longitudinal moving mechanism (2) is installed on the circular track mechanism (1), the longitudinal moving mechanism (2) completes the front and back movement along the furnace eye A direction on the circular track mechanism (1), the rotating mechanism (3) is arranged on the longitudinal moving mechanism (2), the front end of the telescopic small arm (4) is hinged to the front end of the rotating mechanism (3), the rear end of the telescopic small arm (4) is hinged to the output end of the pitching mechanism (5), and the pitching mechanism (5) is installed on the rotating mechanism (3).
2. A tapping robot as claimed in claim 1, wherein: the circular rail mechanism (1) comprises a moving platform (11) and a driving assembly (12), the driving assembly (12) is installed at the bottom of the moving platform (11), the driving assembly (12) comprises a motor and a speed reducer (121), a wheel axle box (122) and driving wheels (123), the driving wheels (123) are installed in the wheel axle box (122) in a rotating mode through bearings and rotating shafts, and the motor and the speed reducer (121) are used for driving the driving wheels (123) to rotate.
3. A tapping robot as claimed in claim 2, wherein: indulge and move mechanism (2) including indulging and move platform (21), indulge and move walking wheel (22), indulge and move guide rail (23), indulge and move speed reducer (24), indulge and move drive gear (25) and indulge and move rack (26), indulge and move walking wheel (22) and install on indulging and moving platform (21), indulge and move guide rail (23) of installing two parallel arrangement on moving platform (11), indulge and move rack (26) between two indulging and install between guide rail (23), indulge and move platform (21) and install on indulging and moving guide rail (23) through indulging moving walking wheel (22) cooperation, indulging and moving speed reducer (24) and installing on indulging and moving platform (21), indulging and moving drive gear (25) of installing of moving speed reducer (24), indulging and move drive gear (25) and indulging and move rack (26) meshing installation.
4. A tapping robot as claimed in claim 3, wherein: the slewing mechanism (3) comprises a slewing reducer (31) and a support frame (32), one end of the slewing reducer (31) is connected with the longitudinal moving platform (21), and the other end of the slewing reducer (31) is connected with the support frame (32).
5. A tapping robot as claimed in claim 4, wherein: the telescopic small arm (4) comprises a driving motor (41), a small arm bracket (42), a first guide rail (43), a guide wheel (44), a moving cover (45) and a clamping mechanism (46), first guide rails (43) are respectively arranged on two sides of the small arm support (42), guide wheels (44) are arranged on the movable cover (45), the movable cover (45) is arranged on the first guide rails (43) through the guide wheels (44) in a matching way, press from both sides and get mechanism (46) fixed mounting on removing cover (45), driving sprocket (47) and driven sprocket (48) are installed respectively to the both ends of forearm support (42), and driving motor (41) fixed mounting is at the tip of forearm support (42), and driving motor (41) and driving sprocket (47) cooperation installation, and chain (49) are installed in the cooperation on driving sprocket (47) and driven sprocket (48), and the both ends of chain (49) are fixed mounting respectively on removing cover (45).
6. A tapping robot as claimed in claim 5, wherein: the pitching mechanism (5) comprises a pitching telescopic push rod (51) and a push rod seat (52), the pitching telescopic push rod (51) is installed on a support frame (32) of the slewing mechanism (3) through the push rod seat (52), a front hinge point (53) is arranged at the front end of the telescopic small arm (4), the telescopic small arm (4) is installed in a hinged mode with the support frame (32) of the slewing mechanism (3) through the front hinge point (53), a rear hinge point (54) is arranged at the rear end of the telescopic small arm (4), and the output end of the pitching telescopic push rod (51) is installed in a hinged mode with the rear hinge point (54).
7. A tapping robot as claimed in claim 5 or 6, characterized in that: the clamping mechanism (46) comprises a driving cylinder (461), a tool seat (462) and clamping jaws (464), the front end of the tool seat (462) is internally provided with an outer horn-mouth-shaped taper hole structure, the clamping jaws (464) are arranged on the tool seat (462), and the rear ends of the clamping jaws (464) are hinged to an output end lever of the driving cylinder (461).
8. A tapping robot as claimed in claim 4, wherein: the automatic feeding device is characterized by also comprising a feeding mechanism (6), wherein the feeding mechanism (6) is arranged on the rotary mechanism (3);
the feeding mechanism (6) comprises a transmission mechanism (61) and a rotary bin (62), and the rotary bin (62) is fixedly arranged on the support frame (32);
the conveying mechanism (61) comprises a travelling beam (611), a guiding mechanism (612), a guiding chain wheel (613), a conveying speed reducer (614), a driving conveying chain wheel (616), a conveying chain (617) and a feeding hopper (618), wherein the guiding mechanism (612) is installed on the supporting frame (32), the travelling beam (611) is installed on the guiding mechanism (612) in a sliding mode, the guiding chain wheel (613) and the conveying speed reducer (614) are installed on the supporting frame (32), the driving conveying chain wheel (616) is installed at the output end of the conveying speed reducer (614), the conveying chain (617) is installed in a matched mode with the guiding chain wheel (613) and the driving conveying chain wheel (616) in sequence, two ends of the conveying chain (617) are fixed to the left end and the right end of the travelling beam (611), and the feeding hopper (618) is installed at the right end of the travelling beam (611) in a hinged mode through a feeding hopper hinge seat (619);
the rotary storage bin (62) comprises an inner coaming plate (621), an outer coaming plate (622), a base (623), a material supporting plate (624), a rotary walking mechanism (625) and a material pushing cylinder (629), the rotary storage bin (62) is fixedly arranged on a support frame (32) through the base (623), the inner coaming plate (621), the outer coaming plate (622) and the base (623) form a rotary walking space, the rotary walking mechanism (625) is arranged in the rotary walking space, a plurality of material supporting plates (624) are arranged on the rotary walking mechanism (625), the rotary walking mechanism (625) comprises a plurality of supporting seats (6251), two adjacent supporting seats (6251) establish a hinged relation through a first pin shaft (6252), a rotary walking bearing (6253) is arranged at the upper end of the first pin shaft (6252), the rotary walking bearing (621) rolls along the side wall of the inner coaming plate (6253), and a rotary driving speed reducer (626) is arranged on the base (623), the output end of the rotary driving speed reducer (626) is provided with a driving turntable (627), a plurality of first grooves (628) are processed on the outer wall of the driving turntable (627) in an array mode, the first grooves (628) are matched with first pin shafts (6252) for installation, the material pushing cylinder (629) is installed on the base (623), one end of the walking beam (611) is provided with a limiting block (6110), the limiting block (6110) is in installation relation with the walking beam (611) through a spring, one end of the steel wire rope (6181) is connected to the bottom of the feeding hopper (618), and the other end of the steel wire rope (6181) penetrates through the walking beam (611) and is connected with the limiting block (6110).
9. A tapping robot as claimed in claim 8, wherein: the guide mechanism (612) comprises a guide groove (6121), the guide groove (6121) is of a hollow groove structure, guide wheel sets (6122) are installed on two sides of the guide groove (6121), the walking beam (611) is installed in the guide groove (6121), and the guide wheel sets (6122) are used for supporting the walking beam (611) to slide in the guide groove (6121).
10. A tapping robot as claimed in claim 8, wherein: the support seat (6251) comprises an upper U-shaped frame (62511) and a lower U-shaped frame (62512), a circular cylinder (62513) is installed in the upper U-shaped frame (62511) and the lower U-shaped frame (62512), and the material supporting plate (624) is fixedly installed on the circular cylinder (62513).
CN202123152917.8U 2021-12-15 2021-12-15 Furnace discharging robot Withdrawn - After Issue CN216523111U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123152917.8U CN216523111U (en) 2021-12-15 2021-12-15 Furnace discharging robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123152917.8U CN216523111U (en) 2021-12-15 2021-12-15 Furnace discharging robot

Publications (1)

Publication Number Publication Date
CN216523111U true CN216523111U (en) 2022-05-13

Family

ID=81497554

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123152917.8U Withdrawn - After Issue CN216523111U (en) 2021-12-15 2021-12-15 Furnace discharging robot

Country Status (1)

Country Link
CN (1) CN216523111U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114046664A (en) * 2021-12-15 2022-02-15 哈尔滨博实自动化股份有限公司 A baked robot

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114046664A (en) * 2021-12-15 2022-02-15 哈尔滨博实自动化股份有限公司 A baked robot
CN114046664B (en) * 2021-12-15 2025-05-23 哈尔滨博实自动化股份有限公司 Tapping robot

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