CN216500125U - Automatic tree whitewashing machine based on self-adaptation multiple spray heads - Google Patents
Automatic tree whitewashing machine based on self-adaptation multiple spray heads Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及树木刷白领域,具体地讲,涉及一种基于自适应多喷头自动树木刷白机。The utility model relates to the field of tree whitening, in particular to an automatic tree whitening machine based on adaptive multi-nozzle.
背景技术Background technique
树木刷涂石灰对于树木有着重要意义,不仅可以减少病虫害的发生,对树木具有保护作用,而且十分美观,有一个很好的视觉效果。传统刷树采取人工拿刷子刷树方式,不仅劳动强度大,而且效率低,实际刷树工作中迫切需求用机器来代替人工刷子刷树。智能刷树机装置能实现树木智能刷涂,降低了工人劳动强度,并提高了刷树效率。目前,国内树木涂刷主要采用人工方式,尚未有大规模投入生产的树木刷白装置。此为,现有技术的不足之处。Brushing lime on trees is of great significance to trees. It can not only reduce the occurrence of pests and diseases, but also protect trees, and it is very beautiful and has a good visual effect. The traditional way of brushing trees is to use manual brushing, which is not only labor-intensive, but also inefficient. In actual tree brushing work, there is an urgent need to use machines instead of manual brushes to brush trees. The intelligent tree brushing machine device can realize intelligent brushing of trees, reduce the labor intensity of workers, and improve the efficiency of brushing trees. At present, domestic tree painting mainly adopts manual methods, and there is no tree whitening device that has been put into large-scale production. This is the shortcoming of the prior art.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种基于自适应多喷头自动树木刷白机,有利于实现树木智能刷白。The technical problem to be solved by the utility model is to provide an automatic tree whitening machine based on self-adaptive multi-nozzle, which is beneficial to realize intelligent whitening of trees.
本实用新型采用如下技术方案实现发明目的:The utility model adopts the following technical solutions to achieve the purpose of the invention:
一种基于自适应多喷头自动树木刷白机,包括底板,其特征是:所述底板的上侧固定连接原料桶,所述底板的上侧固定连接支撑架,所述支撑架固定连接转动机构,所述转动机构固定连接直线移动机构,所述直线移动机构固定连接喷涂抱合机构。所述转动机构包括第一步进电机,所述支撑架固定连接通过电机支撑座固定连接所述第一步进电机,所述第一步进电机的输出轴固定连接第一联轴器,所述第一联轴器固定连接蜗杆,所述蜗杆轴承连接第一固定连接板,所述第一固定连接板固定连接第三固定连接板连接,所述第三固定连接板固定连接所述支撑架连接,所述蜗杆啮合蜗轮,所述蜗轮固定连接第一圆轴连接,所述第一圆轴轴承连接第二固定连接板,所述第二固定连接板固定连接所述第三固定连接板。所述直线移动机构包括同步带直线模组和第二步进电机,所述法兰盘固定连接所述同步带直线模组,所述同步带直线模组固定连接所述第二步进电机,所述第二步进电机的输出轴固定连接所述同步带直线模组的动力输入端,所述同步带直线模组上设置有滑块,所述滑块固定连接所述喷涂抱合机构。所述喷涂抱合机构包括滑块连接板,所述滑块固定连接所述滑块连接板,所述滑块连接板固定连接第一支撑板,所述滑块连接板固定连接第二支撑板,所述第二支撑板通过直流减速电机支撑板固定连接第一直流减速电机。所述第一支撑板轴承连接对称的第二圆轴,对称的所述第二圆轴分别固定连接铝型材支撑架,所述第一支撑板上固定连接第一红外测距传感器,一个所述铝型材支撑架上固定连接第二红外测距传感器,所述铝型材支撑架包括四段3030铝型材,通过120度连接件相连。所述第二支撑板轴承连接四个均匀分布的齿轮,相邻的所述齿轮相互啮合,所述第一直流减速电机的输出轴通过第三联轴器固定连接中间一个所述齿轮的中心轴,外侧两个所述齿轮分别固定连接对应的所述第二圆轴。对称的所述铝型材支撑架分别固定连接三个均匀分别的电动推杆支撑板,每个所述电动推杆支撑板分别固定连接电动推杆,六个所述电动推杆呈圆周阵列,每个所述电动推杆分别固定连接卡箍,每个所述卡箍内分别含广角喷头及管子,每个所述管子分别固定连通对应的所述广角喷头。An automatic tree whitening machine based on adaptive multi-nozzle, comprising a bottom plate, characterized in that: the upper side of the bottom plate is fixedly connected to a raw material bucket, the upper side of the bottom plate is fixedly connected to a support frame, and the support frame is fixedly connected to a rotating mechanism, The rotating mechanism is fixedly connected to the linear moving mechanism, and the linear moving mechanism is fixedly connected to the spraying and embracing mechanism. The rotating mechanism includes a first stepping motor, the support frame is fixedly connected to the first stepping motor through a motor support base, and the output shaft of the first stepping motor is fixedly connected to the first coupling, so The first coupling is fixedly connected to the worm, the worm bearing is connected to the first fixed connection plate, the first fixed connection plate is fixedly connected to the third fixed connection plate, and the third fixed connection plate is fixedly connected to the support frame The worm is engaged with the worm wheel, the worm wheel is fixedly connected to the first circular shaft connection, the first circular shaft bearing is connected to the second fixed connection plate, and the second fixed connection plate is fixedly connected to the third fixed connection plate. The linear moving mechanism includes a synchronous belt linear module and a second stepping motor, the flange is fixedly connected to the synchronous belt linear module, and the synchronous belt linear module is fixedly connected to the second stepping motor, The output shaft of the second stepping motor is fixedly connected to the power input end of the synchronous belt linear module, the synchronous belt linear module is provided with a sliding block, and the sliding block is fixedly connected to the spraying and holding mechanism. The spraying and embracing mechanism includes a slider connecting plate, the slider is fixedly connected to the slider connecting plate, the slider connecting plate is fixedly connected to the first support plate, and the slider connecting plate is fixedly connected to the second support plate, The second support plate is fixedly connected to the first DC deceleration motor through the DC deceleration motor support plate. The first support plate bearing is connected to the symmetrical second circular axis, the symmetrical second circular axis is respectively fixedly connected to the aluminum profile support frame, the first support plate is fixedly connected to the first infrared ranging sensor, one of the A second infrared ranging sensor is fixedly connected to the aluminum profile support frame, and the aluminum profile support frame includes four sections of 3030 aluminum profiles, which are connected by 120-degree connectors. The second support plate bearing is connected to four evenly distributed gears, the adjacent gears are meshed with each other, and the output shaft of the first DC reduction motor is fixedly connected to the center of the middle one of the gears through a third coupling The outer two gears are respectively fixedly connected to the corresponding second circular shafts. The symmetrical aluminum profile support frame is fixedly connected to three evenly separated electric push rod support plates, each of the electric push rod support plates is respectively fixed to the electric push rod, and the six electric push rods are in a circular array, each Each of the electric push rods is fixedly connected to a clamp, each clamp contains a wide-angle nozzle and a pipe, and each pipe is fixed and connected to the corresponding wide-angle nozzle.
作为本技术方案的进一步限定,所述底板后面下侧两角分别固定连接万向轮的安装座,所述底板前面两角分别固定连接连接件,对称的所述连接件分别轴承连接越障轮,所述越障轮包括第三圆轴,所述第三圆轴轴承连接所述连接件,所述第三圆轴固定连接对称的第四固定连接板,对称的所述第四固定连接板分别轴承连接三个均匀分别的第四圆轴,每个所述第四圆轴分别固定连接滚轮。As a further limitation of this technical solution, the two lower corners of the back of the bottom plate are respectively fixed to connect the mounting seat of the universal wheel, the two front corners of the bottom plate are respectively fixed to connect the connecting pieces, and the symmetrical connecting pieces are respectively connected to the obstacle wheel. , the obstacle crossing wheel includes a third circular shaft, the third circular shaft bearing is connected to the connecting piece, the third circular shaft is fixedly connected to a symmetrical fourth fixed connection plate, and the symmetrical fourth fixed connection plate The respective bearings are connected to three evenly separated fourth circular shafts, and each of the fourth circular shafts is respectively fixedly connected to the rollers.
作为本技术方案的进一步限定,所述原料桶固定连接第二直流减速电机,所述第二直流减速电机的输出轴穿过所述原料桶,所述第二直流减速电机通过轴套固定连接搅拌蜗轮,所述搅拌蜗轮设置在所述原料桶内。As a further limitation of this technical solution, the raw material barrel is fixedly connected to a second DC gear motor, the output shaft of the second DC gear motor passes through the raw material barrel, and the second DC gear motor is fixedly connected to stir through a shaft sleeve A worm wheel, the stirring worm wheel is arranged in the raw material barrel.
与现有技术相比,本实用新型的优点和积极效果是:Compared with the prior art, the advantages and positive effects of the present utility model are:
(1)本装置设置有转动机构,在控制器的控制下转动机构可以左右摆动,可以喷涂不同倾斜角度的树木;(1) The device is provided with a rotating mechanism, which can swing left and right under the control of the controller, and can spray trees with different inclination angles;
(2)本装置的设置有直线移动机构,在控制器的控制下直线移动机构带动喷涂抱机构沿着树木生长方向移动,对树干进行喷涂;(2) The device is provided with a linear moving mechanism, and under the control of the controller, the linear moving mechanism drives the spraying holding mechanism to move along the tree growth direction to spray the tree trunk;
(3)本装置的喷涂抱合机构,在控制器的控制下实现喷头的伸缩,对树干进行喷涂,操作方便,易于调试和维修;有效消除了工作死角、提升了喷涂质量。(3) The spraying and holding mechanism of the device realizes the extension and retraction of the spray head under the control of the controller, and sprays the trunk, which is convenient to operate, easy to debug and maintain; effectively eliminates the dead angle of work and improves the spraying quality.
(4)本装置设置有多个传感器和电机,在控制器的控制下实现对树干的智能喷涂。(4) The device is provided with a plurality of sensors and motors, and realizes intelligent spraying of tree trunks under the control of the controller.
本实用新型为基于自适应多喷头自动树木刷白机,有利于实现树木智能刷白。The utility model is an automatic tree whitening machine based on self-adaptive multi-nozzle, which is beneficial to realize intelligent whitening of trees.
附图说明Description of drawings
图1为本实用新型的立体结构示意图一。FIG. 1 is a schematic diagram 1 of the three-dimensional structure of the present invention.
图2为本实用新型的局部立体结构示意图一。FIG. 2 is a schematic diagram 1 of a partial three-dimensional structure of the present invention.
图3为本实用新型的局部立体结构示意图二。FIG. 3 is a second partial three-dimensional structure schematic diagram of the present invention.
图4为本实用新型的局部立体结构示意图三。FIG. 4 is a third partial three-dimensional structure schematic diagram of the present invention.
图5为本实用新型的局部立体结构示意图四。FIG. 5 is a schematic diagram 4 of a partial three-dimensional structure of the present invention.
图6为本实用新型的局部立体结构示意图五。FIG. 6 is a schematic diagram 5 of a partial three-dimensional structure of the present invention.
图7为本实用新型的局部立体结构示意图六。FIG. 7 is a schematic diagram 6 of a partial three-dimensional structure of the present invention.
图8为本实用新型的立体结构示意图二。FIG. 8 is a second schematic diagram of the three-dimensional structure of the present invention.
图中:1、支撑架,2、原料桶,3、底板,4、越障轮,5、转动机构,6、直线移动机构,7、喷涂抱合机构,8、滑块,9、同步带直线模组,11、第一步进电机,12、第一联轴器,13、第一固定连接板,14、第二固定连接板,15、第三固定连接板,16、第二步进电机,18、蜗杆,19、蜗轮,21、第一圆轴, 22、法兰盘,23、电机支撑座,24、滑块连接板,25、第一支撑板,26、铝型材支撑架,27、电动推杆支撑板,28、管子,29、卡箍,30、第二支撑板,31、第一红外测距传感器,32、第二红外测距传感器,33、广角喷头,34、齿轮, 35、第二圆轴,36、第三联轴器,37、第一直流减速电机,38、直流减速电机支撑板,39、电动推杆,40、连接件,41、滚轮,42、第四固定连接板,43、第三圆轴,44、第四圆轴,45、第二直流减速电机,46、轴套,47、搅拌蜗轮。In the picture: 1. Support frame, 2. Raw material barrel, 3. Bottom plate, 4. Obstacle-crossing wheel, 5. Rotating mechanism, 6. Linear moving mechanism, 7. Spraying and holding mechanism, 8. Slider, 9. Linear timing belt Module, 11, first stepper motor, 12, first coupling, 13, first fixed connection plate, 14, second fixed connection plate, 15, third fixed connection plate, 16, second stepper motor , 18, worm, 19, worm gear, 21, first round shaft, 22, flange, 23, motor support seat, 24, slider connecting plate, 25, first support plate, 26, aluminum profile support frame, 27 , Electric push rod support plate, 28, Tube, 29, Clamp, 30, Second support plate, 31, First infrared ranging sensor, 32, Second infrared ranging sensor, 33, Wide-angle nozzle, 34, Gear, 35, the second round shaft, 36, the third coupling, 37, the first DC gear motor, 38, the DC gear motor support plate, 39, the electric push rod, 40, the connecting piece, 41, the roller, 42, the first Four fixed connecting plates, 43, the third round shaft, 44, the fourth round shaft, 45, the second DC gear motor, 46, the shaft sleeve, 47, the stirring worm gear.
具体实施方式Detailed ways
下面结合附图,对本实用新型的一个具体实施方式进行详细描述,但应当理解本实用新型的保护范围并不受具体实施方式的限制。A specific embodiment of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiment.
如图1-图8所示,本实用新型包括底板3,所述底板3的上侧固定连接原料桶2,所述底板3的上侧固定连接支撑架1,所述支撑架1固定连接转动机构 5,所述转动机构5固定连接直线移动机构6,所述直线移动机构6固定连接喷涂抱合机构7。所述转动机构5包括第一步进电机11,所述支撑架1固定连接通过电机支撑座23固定连接所述第一步进电机11,所述第一步进电机11的输出轴固定连接第一联轴器12,所述第一联轴器12固定连接蜗杆18,所述蜗杆18 轴承连接第一固定连接板13,所述第一固定连接板13固定连接第三固定连接板15连接,所述第三固定连接板15固定连接所述支撑架1连接,所述蜗杆18啮合蜗轮19,所述蜗轮19固定连接第一圆轴21连接,所述第一圆轴21轴承连接第二固定连接板14,所述第二固定连接板14固定连接所述第三固定连接板15。所述第一圆轴21固定连接法兰盘22,所述法兰盘22固定连接所述直线移动机构6。所述直线移动机构6包括同步带直线模组9和第二步进电机16,所述法兰盘22固定连接所述同步带直线模组9,所述同步带直线模组9固定连接所述第二步进电机16,所述第二步进电机16的输出轴固定连接所述同步带直线模组 9的动力输入端,所述同步带直线模组9上设置有滑块8,所述滑块8固定连接所述喷涂抱合机构7。所述喷涂抱合机构7包括滑块连接板24,所述滑块8固定连接所述滑块连接板24,所述滑块连接板24固定连接第一支撑板25,所述滑块连接板24固定连接第二支撑板30,所述第二支撑板30通过直流减速电机支撑板38固定连接第一直流减速电机37。所述第一支撑板25轴承连接对称的第二圆轴35,对称的所述第二圆轴35分别固定连接铝型材支撑架26,所述第一支撑板25上固定连接第一红外测距传感器31,一个所述铝型材支撑架26上固定连接第二红外测距传感器32,所述铝型材支撑架26包括四段3030铝型材,通过120度连接件相连。所述第二支撑板30轴承连接四个均匀分布的齿轮34,相邻的所述齿轮34相互啮合,所述第一直流减速电机37的输出轴通过第三联轴器36固定连接中间一个所述齿轮34的中心轴,外侧两个所述齿轮34分别固定连接对应的所述第二圆轴35。对称的所述铝型材支撑架26分别固定连接三个均匀分别的电动推杆支撑板27,每个所述电动推杆支撑板27分别固定连接电动推杆39,六个所述电动推杆39呈圆周阵列,每个所述电动推杆39分别固定连接卡箍29,每个所述卡箍29内分别含广角喷头33及管子28,每个所述管子28 分别固定连通对应的所述广角喷头33。As shown in FIG. 1-FIG. 8, the present invention includes a bottom plate 3, the upper side of the bottom plate 3 is fixedly connected to the
所述底板3后面下侧两角分别固定连接万向轮的安装座,所述底板3前面两角分别固定连接连接件40,对称的所述连接件40分别轴承连接越障轮4,所述越障轮4包括第三圆轴43,所述第三圆轴43轴承连接所述连接件40,所述第三圆轴43固定连接对称的第四固定连接板42,对称的所述第四固定连接板 42分别轴承连接三个均匀分别的第四圆轴44,每个所述第四圆轴44分别固定连接滚轮41。The bottom two corners of the back and bottom of the bottom plate 3 are respectively fixed to the mounting seat of the universal wheel, and the two front corners of the bottom plate 3 are respectively fixed and connected to the connecting
所述原料桶2固定连接第二直流减速电机45,所述第二直流减速电机45的输出轴穿过所述原料桶2,所述第二直流减速电机45通过轴套46固定连接搅拌蜗轮47,所述搅拌蜗轮47设置在所述原料桶2内。The
所述第一步进电机11的型号为57HBP102AL4步进电机。The model of the
所述第二步进电机16的型号为86BYG250H步进电机。The model of the
所述第一直流减速电机37的型号为37GB3520直流减速电机。The model of the first
所述第二直流减速电机45的型号为ZSA37R530直流减速电机。The model of the second DC gear motor 45 is a ZSA37R530 DC gear motor.
所述原料桶2上设置有水泵(图上未画出),所述管子28通过软管固定连通所述水泵(图上未画出)。The
所述第一步进电机11、所述第二步进电机16、所述第一直流减速电机37、所述第一红外测距传感器31、所述第二红外测距传感器32及所述电动推杆39 分别电性连接控制器。The
本实用新型工作流程为:初始状态时,两个铝型材支撑架26相互远离,铝型材支撑架26稍高于地面。然后移动本装置到树干旁,当第一红外测距传感器 31探测到距离树干15厘米时,第一红外测距传感器31给控制器发送信号,停止移动本装置。控制器控制第一直流减速电机37转动,第一直流减速电机37 带动齿轮34转动,齿轮34带动第二圆轴35转动,第二圆轴35带动铝型材支撑架26进行转动,铝型材支撑架26进行转动抱合转动。当第二红外测距传感器32探测到距离树干8厘米时,第二红外测距传感器32给控制器发送信号,控制器关闭第一直流减速电机37,控制器控制电动推杆39驱动广角喷头33移动,当第二红外测距传感器32探测到广角喷头33距离树干5厘米时,第二红外测距传感器32给控制器发送信号,电动推杆39停止移动,广角喷头33停止移动,控制器打开隔膜泵,隔膜泵将原料桶2内涂料经过管子28送到广角喷头 33,然后对树干进行喷涂。The working process of the utility model is as follows: in the initial state, the two aluminum profile support frames 26 are far away from each other, and the aluminum
与此同时,控制器打开第二步进电机16,第二步进电机16带动同步带直线模组9移动,同步带直线模组9带动滑块8移动,滑块8带动喷涂抱合支架7 移动。喷涂抱合机构7移动过程中,第一红外测距传感器31和第二红外测距传感器32不断探测与树干的间距。At the same time, the controller turns on the
当第一红外测距传感器31和第二红外测距传感器32探测到与树干距离变化较大时,控制器控制第一步进电机11。第一步进电机11带动蜗杆18转动,蜗杆18带动蜗轮19转动,蜗轮19带动第一圆轴21转动,第一圆轴21带动法兰盘22转动,法兰盘22带动铝型材支撑架26摆动,铝型材支撑架26带动直线移动机构6摆动,直线移动机构6带动喷涂抱合机构7摆动,使第一红外测距传感器31和第二红外测距传感器32与树干保持合适间距。When the first infrared
当滑块8从最下端向上移动靠近电机支撑座23时,控制器控制第二步进电机16反向转动,使滑块8移动到初始位置。When the slider 8 moves upward from the lowermost end to approach the
以上公开的仅为本实用新型的一个具体实施例,但是,本实用新型并非局限于此,任何本领域的技术人员能思之的变化都应落入本实用新型的保护范围。The above disclosure is only a specific embodiment of the present invention, however, the present invention is not limited thereto, and any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
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