CN216492127U - Pulverized straw returning device - Google Patents

Pulverized straw returning device Download PDF

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CN216492127U
CN216492127U CN202123247824.3U CN202123247824U CN216492127U CN 216492127 U CN216492127 U CN 216492127U CN 202123247824 U CN202123247824 U CN 202123247824U CN 216492127 U CN216492127 U CN 216492127U
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screen
main body
rotating shaft
straw returning
pulverizing
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陈盛
黄达
郭相平
张秫瑄
王如珂
张怡雯
赵政峰
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Hohai University HHU
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Hohai University HHU
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Abstract

The utility model relates to the field of agricultural equipment, in particular to a pulverized straw returning device, which comprises a device main body and a pulverizing mechanism, wherein a pulverizing cavity is arranged in the device main body, the pulverizing mechanism comprises a driving motor and a rotating shaft driven by the driving motor, a pulverizing blade is arranged on the rotating shaft, a discharge hole is formed in the device main body, a screen is arranged at the discharge hole, a cleaning piece is connected to the rotating shaft in a driving manner, and the cleaning piece is driven to rotate along the inner wall of the pulverizing cavity and the screen; the straw crushing device is simple in structure, and can be used for further crushing the primarily crushed straws of the combine harvester and returning the crushed straws to the field after being screened by the screen.

Description

一种粉末化秸秆还田装置A powdered straw returning device

技术领域technical field

本实用新型涉农业设备领域,具体涉及一种粉末化秸秆还田装置。The utility model relates to the field of agricultural equipment, in particular to a powdered straw returning device.

背景技术Background technique

农作物秸秆是农业生态系统中一种十分宝贵的生物质能资源,富含氮、磷、钾及作物生长所需的其他微量元素。农作物的光合产物一半在籽实,一半在秸秆,我国年农田秸秆总产量高达8亿吨,其中约有3亿吨秸秆被用于直接还田。Crop straw is a very valuable biomass energy resource in the agricultural ecosystem, rich in nitrogen, phosphorus, potassium and other trace elements required for crop growth. Half of the photosynthetic products of crops are in the seeds and half in the straw. The total annual output of farmland straw in my country is as high as 800 million tons, of which about 300 million tons of straw are used for direct return to the field.

然而,当前秸秆还田方式多为联合收割机破碎还田,还田秸秆一般为5-10cm 段状。在还田初期,包括木质素、纤维素等在内的秸秆主体有机成分腐解缓慢,不利于养分释放与利用。同时,我国大部分地区一年两熟或多熟的种植制度使得秸秆还田数量大、间隔短,超过土壤消纳能力,农田耕层土壤因秸秆短时间大量积聚出现“孔洞”现象,影响后茬作物种子萌发与秧苗根系着土,影响作物产量。此外,秸秆还田时携带大量虫卵导致下茬作物易受虫害。However, the current methods of returning straw to the field are mostly combined harvesters, and the returning straw is generally 5-10cm. In the early stage of returning to the field, the main organic components of straw, including lignin and cellulose, decompose slowly, which is not conducive to the release and utilization of nutrients. At the same time, the planting system of two or more crops a year in most areas of my country makes the number of straw returning to the field large and the interval short, which exceeds the soil absorption capacity. The phenomenon of "holes" in the soil of the farmland plough layer due to the accumulation of straw in a short period of time. The seed germination of the stubble crops and the rooting of the seedlings will affect the crop yield. In addition, when the straw is returned to the field, it carries a large number of insect eggs, which makes the next crop vulnerable to insect damage.

近年来,通过物理方式将秸秆加工至毫米级别后还田方式被提出,但受限于秸秆离田运输与加工成本居高不下,粉末秸秆还田难以大规模实际应用。此外,秸秆还田后需利用土壤微生物帮助自身完成分解,而其过程中需要消耗大量土壤基础氮素以维系微生物繁殖。In recent years, the method of physically processing straw to the millimeter level and returning it to the field has been proposed. However, due to the high cost of straw transportation and processing, it is difficult to apply powder straw to the field on a large scale. In addition, after the straw is returned to the field, it needs to use soil microorganisms to help itself decompose, and in the process, it needs to consume a lot of soil basic nitrogen to maintain the reproduction of microorganisms.

实用新型内容Utility model content

有鉴于此,本实用新型的目的是克服现有技术中的缺陷,提供一种粉末化秸秆还田装置,结构简单,可将联合收割机初步粉碎后的秸秆进一步粉碎,经过筛网筛选后还田。In view of this, the purpose of this utility model is to overcome the defects in the prior art, and to provide a powdered straw returning device, which has a simple structure and can further pulverize the straw that has been initially pulverized by the combine harvester, and returns to the field after being screened by a screen. field.

本实用新型的一种粉末化秸秆还田装置,包括装置主体以及粉碎机构,所述装置主体内设粉碎腔,所述粉碎机构包括驱动电机以及由驱动电机带动的转动轴,所述转动轴上设置有破碎刀片,所述装置主体设置有出料口,所述出料口处设置有筛网,所述转动轴上驱动连接有清筛件,驱动所述清筛件贴粉碎腔的内壁以及筛网转动。The pulverized straw returning device of the utility model includes a device main body and a pulverizing mechanism. The device main body is provided with a pulverizing cavity, and the pulverizing mechanism includes a driving motor and a rotating shaft driven by the driving motor. A crushing blade is provided, a discharge port is provided on the main body of the device, a screen mesh is provided at the discharge port, and a screen cleaning member is driven and connected to the rotating shaft, and the screen cleaning member is driven to stick to the inner wall of the crushing cavity and The screen rotates.

进一步,所述装置主体设置有连通粉碎腔的进料管,所述粉碎腔的进料管出口处设置有单向开口闸门。Further, the main body of the device is provided with a feed pipe communicating with the crushing cavity, and a one-way opening gate is provided at the outlet of the feed pipe of the crushing cavity.

进一步,所述清筛件柔性可形变。Further, the screen cleaning member is flexible and deformable.

进一步,所述清筛件为链条,链条绕成环形连接在转动轴的上端。Further, the screen cleaning element is a chain, and the chain is wound in a ring shape and connected to the upper end of the rotating shaft.

进一步,所述粉碎腔为球型空腔。Further, the crushing cavity is a spherical cavity.

进一步,所述清筛件上固定设置有清筛片。Further, a screen cleaning piece is fixedly arranged on the screen cleaning member.

进一步,所述装置主体上设置有辅料机,所述粉碎腔开设有连通所述辅料机出口的辅料入口。Further, an auxiliary material machine is arranged on the main body of the device, and an auxiliary material inlet connected to the outlet of the auxiliary material machine is opened in the pulverizing cavity.

本实用新型的有益效果是:本实用新型公开的一种粉末化秸秆还田装置,通过粉碎机构在粉碎腔中将秸秆粉末化,并通过筛网进行筛分,同时还设置有清筛件,对筛网上对接的秸秆进行清理,使其重新被粉碎机构粉碎,因此秸秆的粉末化程度高,且筛网不易被堵塞。The beneficial effects of the utility model are as follows: the powdered straw returning device disclosed by the utility model can pulverize the straw in the pulverizing cavity through the pulverizing mechanism, and screen through the screen, and meanwhile, a cleaning element is also provided, The straw docked on the screen is cleaned so that it will be pulverized by the pulverizing mechanism again, so the pulverization degree of the straw is high, and the screen is not easy to be blocked.

附图说明Description of drawings

下面结合附图和实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

附图标记说明:装置主体100、粉碎腔101、进料管102、单向开口闸门103、辅料机104、辅料入口105、移动轮106、连接件107、筛网108、驱动电机201、转动轴202、破碎刀片203、清筛件204、清筛片205。Reference numeral description: device main body 100, crushing chamber 101, feeding pipe 102, one-way opening gate 103, auxiliary material machine 104, auxiliary material inlet 105, moving wheel 106, connecting piece 107, screen 108, driving motor 201, rotating shaft 202 , the crushing blade 203 , the screen cleaning piece 204 , and the screen cleaning piece 205 .

具体实施方式Detailed ways

下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

如图1所示,本实施例中的一种粉末化秸秆还田装置,包括装置主体100。所述装置主体100与联合收割机通过连接件107连接,所述的装置主体100具有粉碎腔101以及连通粉碎腔101的进料管102,为了连接各种类型的联合收割机,进料管102采用顶部变口径的塑料软管,装置主体100设置有粉碎机构,所述粉碎机构包括安装在装置主体100外的驱动电机201以及连接在电机输出端的转动轴202,转动轴202伸入到粉碎腔101中,其轴身上连接有破碎刀片 203,粉碎腔101设置有出口,出口处设置筛网108,在实际实施过程中,由联合收割机将初步粉碎的秸秆通过进料管102送入粉碎腔101,由转动轴202带动的破碎刀片203对秸秆进行进一步粉碎,粉碎后的秸秆在筛网108过滤后排出还田。筛网108优选通过可拆卸的方式进行连接固定,方便对筛网108进行更换,调整筛孔大小,当然也可使用具有筛孔调节功能的筛网108,装置主体 100底部设置移动轮106,使其可被联合收割机牵引前进。As shown in FIG. 1 , a powdered straw returning device in this embodiment includes a device main body 100 . The device main body 100 is connected to the combine harvester through a connector 107. The device main body 100 has a pulverizing cavity 101 and a feeding pipe 102 communicating with the pulverizing cavity 101. In order to connect various types of combine harvesters, the feeding pipe 102 Using a plastic hose with a variable diameter at the top, the main body 100 of the device is provided with a pulverizing mechanism. The pulverizing mechanism includes a driving motor 201 installed outside the main body 100 of the device and a rotating shaft 202 connected to the output end of the motor. The rotating shaft 202 extends into the pulverizing cavity In 101, the shaft body is connected with a crushing blade 203, the crushing chamber 101 is provided with an outlet, and a screen 108 is provided at the outlet. In the actual implementation process, the preliminarily crushed straw is fed into the crushing chamber by the combine harvester through the feeding pipe 102. 101. The crushing blade 203 driven by the rotating shaft 202 further crushes the straw, and the crushed straw is filtered by the screen 108 and discharged back to the field. The screen 108 is preferably connected and fixed in a detachable manner, which is convenient for replacing the screen 108 and adjusting the size of the screen holes. Of course, a screen 108 with a screen hole adjustment function can also be used. It can be pulled forward by the combine harvester.

本实施例在粉碎腔101中设置清筛件204对堆积在筛网108上的大颗粒秸秆进行清理,清筛件204与转动轴202驱动连接,随转动轴202一同转动,转动过程中,贴壁的清筛件204对靠近粉碎腔101内壁以及堆积在筛网108上的秸秆进行搅动。避免秸秆粉碎不完全以及堵塞筛孔。In this embodiment, a screen cleaning member 204 is arranged in the crushing chamber 101 to clean the large grain straw accumulated on the screen 108. The screen cleaning member 204 is drivingly connected with the rotating shaft 202 and rotates together with the rotating shaft 202. The cleaning element 204 of the wall agitates the straw that is close to the inner wall of the crushing chamber 101 and accumulated on the screen 108 . Avoid incomplete crushing of straw and clogging of screen holes.

在一些实施例中,清筛件204可以为硬质的杆状件,作为更优的一种实施方式,清筛件204采用柔性可形变的结构,例如链条,链条绕成环形连接在转动轴202的上端,链条由驱动电机201带动可顺时针或逆时针旋转,旋转过程中在离心力作用下自动贴壁,与秸秆发生撞击,将秸秆重新抛洒,为了增加抛洒效果,在链条上设置清筛片205,增加与秸秆颗粒撞击的面积。In some embodiments, the screen cleaning member 204 may be a rigid rod-shaped member. As a more preferred embodiment, the screen cleaning member 204 adopts a flexible and deformable structure, such as a chain, which is wound in a ring and connected to the rotating shaft At the upper end of 202, the chain is driven by the drive motor 201 and can be rotated clockwise or counterclockwise. During the rotation process, it automatically sticks to the wall under the action of centrifugal force, collides with the straw, and throws the straw again. In order to increase the throwing effect, a cleaning screen is set on the chain. The sheet 205 increases the impact area with the straw particles.

为了适应链条在旋转过程中的形变,使链条尽可能贴壁,将粉碎腔101设计成球形,并在粉碎腔101的进料管102出口处设置单向开口闸门103,在进料时因秸秆重力压迫开启,进料结束后由弹簧收缩关闭,防止抛飞的秸秆颗粒飞出。In order to adapt to the deformation of the chain during the rotation process and make the chain as close as possible to the wall, the crushing chamber 101 is designed to be spherical, and a one-way opening gate 103 is set at the outlet of the feeding pipe 102 of the crushing chamber 101. It is opened by gravity pressure, and closed by spring contraction after feeding, to prevent the thrown straw particles from flying out.

在一另外的实施例中,清筛件204通过减速机构与转动轴202进行驱动连接,使清筛件204的旋转速度一定程度降低。In another embodiment, the screen cleaning member 204 is drivingly connected with the rotating shaft 202 through a deceleration mechanism, so that the rotation speed of the screen cleaning member 204 is reduced to a certain extent.

驱动电机201电性连接有调速控制器,便于对驱动电机201的速度根据需要进行调整。The drive motor 201 is electrically connected with a speed control controller, so that the speed of the drive motor 201 can be adjusted as required.

本实施例装置主体100上还进一步设置有辅料机104,用于添加肥料或微生物菌剂等,辅料机104通过连通粉碎腔101的辅料入口105将预先存储的化学肥料与微生物菌剂,在秸秆粉碎过程中,按照设定速度抛洒至粉碎腔101中,与粉末秸秆混合制成复合肥料后还田。The main body 100 of the device in this embodiment is further provided with an auxiliary material machine 104 for adding fertilizers or microbial inoculants. During the pulverization process, it is thrown into the pulverizing cavity 101 according to the set speed, mixed with the powder straw to make a compound fertilizer and returned to the field.

最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions are modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and all of them should be included in the scope of the claims of the present invention.

Claims (8)

1.一种粉末化秸秆还田装置,包括装置主体以及粉碎机构,所述装置主体内设粉碎腔,所述粉碎机构包括驱动电机以及由驱动电机带动的转动轴,所述转动轴上设置有破碎刀片,其特征在于:所述装置主体设置有出料口,所述出料口处设置有筛网,所述转动轴上驱动连接有清筛件,驱动所述清筛件贴粉碎腔的内壁以及筛网转动。1. A powdered straw returning device, comprising a device main body and a pulverizing mechanism, wherein a pulverizing cavity is arranged in the device main body, and the pulverizing mechanism includes a driving motor and a rotating shaft driven by the driving motor, and the rotating shaft is provided with a The crushing blade is characterized in that: the main body of the device is provided with a discharge port, a screen mesh is provided at the discharge port, and a screen cleaning member is driven and connected to the rotating shaft, and the screen cleaning member is driven to stick to the crushing cavity. The inner wall and the screen rotate. 2.根据权利要求1所述的一种粉末化秸秆还田装置,其特征在于:所述装置主体设置有连通粉碎腔的进料管,所述粉碎腔的进料管出口处设置有单向开口闸门。2 . The powdered straw returning device according to claim 1 , wherein the main body of the device is provided with a feeding pipe that communicates with the crushing cavity, and a unidirectional outlet is provided at the outlet of the feeding pipe of the crushing cavity. 3 . Open gate. 3.根据权利要求1所述的一种粉末化秸秆还田装置,其特征在于:所述清筛件柔性可形变。3 . The powdered straw returning device according to claim 1 , wherein the screen cleaning member is flexible and deformable. 4 . 4.根据权利要求3所述的一种粉末化秸秆还田装置,其特征在于:所述清筛件为链条,链条绕成环形连接在转动轴的上端。4 . The powdered straw returning device according to claim 3 , wherein the screen cleaning member is a chain, and the chain is wound in a ring shape and connected to the upper end of the rotating shaft. 5 . 5.根据权利要求4所述的一种粉末化秸秆还田装置,其特征在于:所述粉碎腔为球型空腔。5 . The powdered straw returning device according to claim 4 , wherein the pulverizing cavity is a spherical cavity. 6 . 6.根据权利要求1-5中任一所述的一种粉末化秸秆还田装置,其特征在于:所述清筛件上固定设置有清筛片。6. The powdered straw returning device according to any one of claims 1-5, wherein a screen cleaning piece is fixed on the screen cleaning member. 7.根据权利要求6所述的一种粉末化秸秆还田装置,其特征在于:所述装置主体上设置有辅料机,所述粉碎腔开设有连通所述辅料机出口的辅料入口。7 . The powdered straw returning device according to claim 6 , wherein an auxiliary material machine is arranged on the main body of the device, and an auxiliary material inlet connected to the outlet of the auxiliary material machine is opened in the crushing chamber. 8 . 8.根据权利要求7所述的一种粉末化秸秆还田装置,其特征在于:所述装置主体底部设置有移动轮,前端设置有连接件。8 . The powdered straw returning device according to claim 7 , wherein a moving wheel is arranged at the bottom of the main body of the device, and a connecting piece is arranged at the front end. 9 .
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117105708A (en) * 2023-08-24 2023-11-24 临沂市农业科学院 A kind of vegetable straw inoculant and its micro-drip irrigation returning system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117105708A (en) * 2023-08-24 2023-11-24 临沂市农业科学院 A kind of vegetable straw inoculant and its micro-drip irrigation returning system

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