CN216472805U - Sludge blocking prevention structure of belt type dewatering machine - Google Patents

Sludge blocking prevention structure of belt type dewatering machine Download PDF

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Publication number
CN216472805U
CN216472805U CN202121385000.XU CN202121385000U CN216472805U CN 216472805 U CN216472805 U CN 216472805U CN 202121385000 U CN202121385000 U CN 202121385000U CN 216472805 U CN216472805 U CN 216472805U
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kettle body
sampling
mixing
liquid pump
sludge
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焦玉杰
施志明
杜杰
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Hebei Gaohui Environmental Protection Technology Co ltd
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Hebei Gaohui Environmental Protection Technology Co ltd
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Abstract

The utility model provides a sludge blockage preventing structure of a belt type dewatering machine. The antifouling sludge blocking structure of the belt type dehydrator comprises a base; the kettle body is fixedly arranged at the top of the base; the first mixing mechanism is arranged on the kettle body; the second mixing mechanism is arranged on the kettle body; the diluting mechanism is arranged between the base and the kettle body; the sampling mechanism is arranged on the kettle body. The sludge blocking prevention structure of the belt dehydrator provided by the utility model has the advantages that sewage and chemicals can be mixed more fully, sampling and dilution can be carried out, and blocking caused by overlarge concentration is reduced.

Description

一种带式脱水机防污泥堵塞结构An anti-sludge blockage structure for a belt dehydrator

技术领域technical field

本实用新型涉及拖水机技术领域,尤其涉及一种带式脱水机防污泥堵塞结构。The utility model relates to the technical field of water tractors, in particular to an anti-sludge blockage structure for a belt dehydrator.

背景技术Background technique

带式污泥脱水机由滤带、辊压筒、滤带张紧系统、滤带调偏系统、滤带冲洗系统和滤带驱动系统构成,带式污泥脱水机分为4类:通用型带式污泥脱水机、强力型带式污泥脱水机、超强力型带式污泥脱水机、用于工业生产的重型带式污泥脱水机。Belt sludge dewatering machine is composed of filter belt, roller pressing drum, filter belt tensioning system, filter belt deviation adjustment system, filter belt washing system and filter belt driving system. Belt sludge dewatering machine is divided into 4 categories: general type Belt sludge dewatering machine, powerful belt sludge dewatering machine, super powerful belt sludge dewatering machine, heavy duty belt sludge dewatering machine for industrial production.

传统的带式脱水机污泥絮凝效果不佳:带式污泥脱水机对调质的依赖性强,如果加药量不足,调质效果不佳,污泥中的毛细水不能转化为游离水在重力区脱去,从而由楔形区进入低压区的污泥仍呈流动性,无法在高压脱水区挤压;如果药量加使用过多,一方面增大了处理成本,另一方面污泥粘性会增大,容易造成滤带堵塞。The traditional belt dehydrator has poor sludge flocculation effect: the belt sludge dehydrator has a strong dependence on conditioning, if the dosage is insufficient, the conditioning effect is not good, and the capillary water in the sludge cannot be converted into free water. The sludge is removed from the gravity zone, so the sludge entering the low-pressure zone from the wedge-shaped zone is still fluid and cannot be squeezed in the high-pressure dehydration zone. It will increase, and it is easy to cause the filter belt to be blocked.

实用新型内容Utility model content

本实用新型解决的技术问题是提供一种具有可以对污水与药混合更加充分,且可以进行取样与稀释,减少因浓度过大造成堵塞发生的带式脱水机防污泥堵塞结构。The technical problem solved by the utility model is to provide an anti-sludge blockage structure for a belt dehydrator that can mix sewage and medicine more fully, and can perform sampling and dilution to reduce blockage caused by excessive concentration.

为达到上述目的,本实用新型的技术方案具体是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is specifically realized in this way:

本实用新型的提供了一种带式脱水机防污泥堵塞结构,包括:底座;釜体,所述釜体固定安装在所述底座的顶部;第一混合机构,所述第一混合机构设置在所述釜体上;第二混合机构,所述第二混合机构设置在所述釜体上;稀释机构,所述稀释机构设置在所述底座与所述釜体之间;取样机构,所述取样机构设置在所述釜体上。The utility model provides an anti-sludge blockage structure for a belt dehydrator, comprising: a base; a kettle body, the kettle body is fixedly installed on the top of the base; a first mixing mechanism, the first mixing mechanism is arranged on the kettle body; a second mixing mechanism, the second mixing mechanism is arranged on the kettle body; a dilution mechanism, the dilution mechanism is arranged between the base and the kettle body; a sampling mechanism, the The sampling mechanism is arranged on the kettle body.

作为本实用新型进一步的方案,所述第一混合机构包括混合电机和搅拌桨,所述混合电机固定安装在所述釜体的顶部外壁上,所述搅拌桨固定安装在所述混合电机的输出轴上,且所述搅拌桨与所述釜体转动连接。As a further solution of the present invention, the first mixing mechanism includes a mixing motor and a stirring paddle, the mixing motor is fixedly installed on the top outer wall of the kettle body, and the stirring paddle is fixedly installed on the output of the mixing motor on the shaft, and the stirring paddle is rotatably connected with the kettle body.

作为本实用新型进一步的方案,所述第二混合机构包括第二抽液泵、第一回流管和第二回流管,所述第二抽液泵固定安装在所述釜体的一侧外壁上,所述第一回流管分别与所述第二抽液泵的进液口和所述釜体相连通,所述第二回流管分别与所述第二抽液泵的出液口和所述釜体相连通。As a further solution of the present invention, the second mixing mechanism includes a second pump, a first return pipe and a second return pipe, and the second pump is fixedly installed on one side outer wall of the kettle body , the first return pipe is communicated with the liquid inlet of the second liquid suction pump and the kettle body respectively, and the second return pipe is respectively connected with the liquid outlet of the second liquid suction pump and the The kettle body is connected.

作为本实用新型进一步的方案,所述稀释机构包括水箱、第一抽液泵、进料管、出料管和流量计,所述第一抽液泵固定安装在所述釜体的一侧外壁上,所述进料管分别与所述水箱和所述第一抽液泵相连通,所述出料管分别与所述第一抽液泵和所述釜体相连通,所述流量计设置在进料管上。As a further solution of the present invention, the dilution mechanism includes a water tank, a first liquid pump, a feed pipe, a discharge pipe and a flow meter, and the first liquid pump is fixedly installed on one side outer wall of the kettle body Above, the feed pipe is communicated with the water tank and the first suction pump respectively, the discharge pipe is communicated with the first suction pump and the kettle body respectively, and the flow meter is set on the feed tube.

作为本实用新型进一步的方案,所述取样机构包括取样管和取样瓶,所述取样管固定安装在所述釜体上,所述取样管的一端延伸至所述釜体内,所述取样瓶螺纹安装在所述取样管的另一端,所述取样瓶上设有刻度。As a further solution of the present invention, the sampling mechanism includes a sampling tube and a sampling bottle, the sampling tube is fixedly installed on the kettle body, one end of the sampling tube extends into the kettle body, and the sampling bottle thread It is installed on the other end of the sampling tube, and the sampling bottle is provided with a scale.

作为本实用新型进一步的方案,所述釜体的顶部设有进料斗,所述进料斗上设有密封盖。As a further solution of the present invention, the top of the kettle body is provided with a feeding hopper, and a sealing cover is provided on the feeding hopper.

作为本实用新型进一步的方案,所述釜体的底部设有排料管,所述排料管上设有控制阀。As a further solution of the present invention, the bottom of the kettle body is provided with a discharge pipe, and the discharge pipe is provided with a control valve.

本实用新型提供了一种带式脱水机防污泥堵塞结构,有益效果在于:The utility model provides an anti-sludge blockage structure for a belt dehydrator, and the beneficial effects are as follows:

启动混合电机,启动第二抽液泵进而防止沉淀,使混合更加均匀;混合好后可以打开取样阀,放出混合好的污泥,然后取下取样瓶进行检测,这样取样方便,启动第一抽液泵,可以有效在后续减少脱水机堵塞发生,提高后续生产效率。Start the mixing motor, start the second pump to prevent precipitation and make the mixing more uniform; after mixing, you can open the sampling valve, release the mixed sludge, and then remove the sampling bottle for testing, which is convenient for sampling, start the first pumping The liquid pump can effectively reduce the blockage of the dehydrator in the follow-up and improve the follow-up production efficiency.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1为本实用新型提供的带式脱水机防污泥堵塞结构的一种较佳实施例的结构示意图;Fig. 1 is the structural representation of a kind of preferred embodiment of the anti-sludge blockage structure of the belt dehydrator provided by the utility model;

图2为图1所示的A部放大示意图;Fig. 2 is the enlarged schematic diagram of A part shown in Fig. 1;

图3为图1所示的B部放大示意图。FIG. 3 is an enlarged schematic diagram of part B shown in FIG. 1 .

图中标号:1、底座;2、釜体;3、混合电机;4、搅拌桨;5、进料斗;6、水箱;7、第一抽液泵;8、进料管;9、出料管;10、流量计;11、第二抽液泵; 12、第一回流管;13、第二回流管;14、取样管;15、取样瓶;16、排料管。Labels in the figure: 1. Base; 2. Kettle body; 3. Mixing motor; 4. Stirring paddle; 5. Feeding hopper; 6. Water tank; 7. First liquid pump; 8. Feeding pipe; 9. Outlet Feed pipe; 10. Flow meter; 11. Second liquid pump; 12. First return pipe; 13. Second return pipe; 14. Sampling pipe; 15. Sampling bottle; 16. Discharge pipe.

具体实施方式Detailed ways

下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art.

参见图1-图3,本实用新型实施例提供的一种带式脱水机防污泥堵塞结构包括:底座1;釜体2,所述釜体2固定安装在所述底座1的顶部;第一混合机构,所述第一混合机构设置在所述釜体2上;第二混合机构,所述第二混合机构设置在所述釜体2上;稀释机构,所述稀释机构设置在所述底座1与所述釜体2之间;取样机构,所述取样机构设置在所述釜体2上。Referring to FIGS. 1-3 , an anti-sludge blockage structure for a belt dehydrator provided by an embodiment of the present invention includes: a base 1; a kettle body 2, which is fixedly installed on the top of the base 1; a mixing mechanism, the first mixing mechanism is arranged on the kettle body 2; a second mixing mechanism, the second mixing mechanism is arranged on the kettle body 2; a dilution mechanism, the dilution mechanism is arranged on the kettle body 2 Between the base 1 and the kettle body 2 ; a sampling mechanism, the sampling mechanism is arranged on the kettle body 2 .

所述第一混合机构包括混合电机3和搅拌桨4,所述混合电机3固定安装在所述釜体2的顶部外壁上,所述搅拌桨4固定安装在所述混合电机3的输出轴上,且所述搅拌桨4与所述釜体2转动连接,混合效果好,混合均匀。The first mixing mechanism includes a mixing motor 3 and a stirring paddle 4, the mixing motor 3 is fixedly installed on the top outer wall of the kettle body 2, and the stirring paddle 4 is fixedly installed on the output shaft of the mixing motor 3 , and the stirring paddle 4 is rotatably connected with the kettle body 2, the mixing effect is good, and the mixing is uniform.

所述第二混合机构包括第二抽液泵11、第一回流管12和第二回流管13,所述第二抽液泵11固定安装在所述釜体2的一侧外壁上,所述第一回流管12 分别与所述第二抽液泵11的进液口和所述釜体2相连通,所述第二回流管13 分别与所述第二抽液泵11的出液口和所述釜体2相连通,混合效果好,混合均匀。The second mixing mechanism includes a second pump 11, a first return pipe 12 and a second return pipe 13. The second pump 11 is fixedly installed on one side outer wall of the kettle body 2. The The first return pipe 12 is respectively communicated with the liquid inlet of the second liquid suction pump 11 and the kettle body 2, and the second return pipe 13 is respectively connected with the liquid outlet of the second liquid suction pump 11 and the kettle body 2. The kettle body 2 is connected, the mixing effect is good, and the mixing is uniform.

所述稀释机构包括水箱6、第一抽液泵7、进料管8、出料管9和流量计 10,所述第一抽液泵7固定安装在所述釜体2的一侧外壁上,所述进料管8分别与所述水箱6和所述第一抽液泵7相连通,所述出料管9分别与所述第一抽液泵7和所述釜体2相连通,所述流量计10设置在进料管8上,通过稀释机构可以稀释过浓的污泥,提高后续生产效率。The dilution mechanism includes a water tank 6 , a first liquid pump 7 , a feed pipe 8 , a discharge pipe 9 and a flow meter 10 , and the first liquid pump 7 is fixedly installed on one side of the outer wall of the kettle body 2 . , the feed pipe 8 is communicated with the water tank 6 and the first suction pump 7 respectively, and the discharge pipe 9 is communicated with the first suction pump 7 and the kettle body 2 respectively, The flow meter 10 is arranged on the feed pipe 8, and the over-concentrated sludge can be diluted by the dilution mechanism to improve the subsequent production efficiency.

所述取样机构包括取样管14和取样瓶15,所述取样管14固定安装在所述釜体2上,所述取样管14的一端延伸至所述釜体2内,所述取样瓶15螺纹安装在所述取样管14的另一端,所述取样瓶15上设有刻度,取样管14上设有取样阀,通过取样机构可以进行随时取样,取样方便,提高后续生产效率。The sampling mechanism includes a sampling tube 14 and a sampling bottle 15, the sampling tube 14 is fixedly installed on the kettle body 2, one end of the sampling tube 14 extends into the kettle body 2, and the sampling bottle 15 is threaded. It is installed at the other end of the sampling tube 14, the sampling bottle 15 is provided with a scale, and the sampling tube 14 is provided with a sampling valve, which can be sampled at any time through the sampling mechanism, which is convenient for sampling and improves the subsequent production efficiency.

所述釜体2的顶部设有进料斗5,所述进料斗5上设有密封盖,密封盖可以起到防尘效果,减少污染物进入釜体2。The top of the kettle body 2 is provided with a feeding hopper 5 , and a sealing cover is provided on the feeding hopper 5 . The sealing cover can play a dustproof effect and reduce the entry of pollutants into the kettle body 2 .

作为本实用新型进一步的方案,所述釜体2的底部设有排料管16,所述排料管16上设有控制阀,通过控制阀可以放出污泥,方便后续脱水。As a further solution of the present invention, the bottom of the kettle body 2 is provided with a discharge pipe 16, and the discharge pipe 16 is provided with a control valve through which the sludge can be discharged to facilitate subsequent dehydration.

本实用新型提供的带式脱水机防污泥堵塞结构的工作原理如下:The working principle of the anti-sludge blockage structure of the belt dehydrator provided by the utility model is as follows:

釜体2上设有污泥管,用于通入污泥,通过进料斗5加入可以起到絮凝效果的药剂,然后启动混合电机3,混合电机3带动搅拌桨4转动,搅拌桨4对污泥与药剂进行混合,然后启动第二抽液泵11,第二抽液泵11通过第一回流管12 将污泥抽出,再通过第二回流管13流回至釜体2,进而防止沉淀,使混合更加均匀;The kettle body 2 is provided with a sludge pipe, which is used to feed the sludge. The medicament that can play a flocculation effect is added through the feeding hopper 5, and then the mixing motor 3 is started. The mixing motor 3 drives the stirring paddle 4 to rotate, and the stirring paddles 4 pair The sludge is mixed with the chemicals, and then the second liquid pump 11 is started. The second liquid pump 11 draws out the sludge through the first return pipe 12, and then flows back to the kettle body 2 through the second return pipe 13, thereby preventing precipitation , to make the mixing more uniform;

取样管14上设有取样阀,混合好后可以打开取样阀,放出混合好的污泥,然后取下取样瓶15进行检测,这样取样方便,可以方便的检测污泥粘性是否过大,过大的话,启动第一抽液泵7,将水箱6中的水抽出,水通过出料管9流入到釜体2中进行稀释,达到要求,可以有效在后续减少脱水机堵塞发生,提高后续生产效率。There is a sampling valve on the sampling pipe 14. After mixing, the sampling valve can be opened to release the mixed sludge, and then the sampling bottle 15 is removed for testing, so that sampling is convenient, and it is convenient to detect whether the viscosity of the sludge is too large or not. Then, start the first liquid pump 7 to pump out the water in the water tank 6, and the water flows into the kettle body 2 through the discharge pipe 9 for dilution, which meets the requirements, which can effectively reduce the occurrence of blockage of the dehydrator in the follow-up and improve the follow-up production efficiency. .

与相关技术相比较,本实用新型提供的带式脱水机防污泥堵塞结构具有如下有益效果:Compared with the related art, the anti-sludge blockage structure of the belt dehydrator provided by the utility model has the following beneficial effects:

本实用新型提供一种带式脱水机防污泥堵塞结构,启动混合电机3,启动第二抽液泵11进而防止沉淀,使混合更加均匀;The utility model provides an anti-sludge blockage structure for a belt dehydrator, which starts the mixing motor 3 and starts the second liquid pumping pump 11 to prevent sedimentation and make the mixing more uniform;

混合好后可以打开取样阀,放出混合好的污泥,然后取下取样瓶15进行检测,这样取样方便,启动第一抽液泵7,可以有效在后续减少脱水机堵塞发生,提高后续生产效率。After mixing, the sampling valve can be opened to release the mixed sludge, and then the sampling bottle 15 can be removed for testing, so that sampling is convenient, and the first liquid pump 7 can be started, which can effectively reduce the occurrence of blockage of the dehydrator and improve the subsequent production efficiency. .

以上仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内。The above are merely examples of the present application, and are not intended to limit the present application. Various modifications and variations of this application are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the scope of the claims of this application.

Claims (7)

1. The utility model provides a mud jam structure is prevented to belt dewaterer which characterized in that includes:
a base;
the kettle body is fixedly arranged at the top of the base;
the first mixing mechanism is arranged on the kettle body;
the second mixing mechanism is arranged on the kettle body;
the diluting mechanism is arranged between the base and the kettle body;
the sampling mechanism is arranged on the kettle body.
2. The structure of claim 1, wherein the first mixing mechanism comprises a mixing motor and a stirring paddle, the mixing motor is fixedly mounted on the outer wall of the top of the kettle body, the stirring paddle is fixedly mounted on the output shaft of the mixing motor, and the stirring paddle is rotatably connected with the kettle body.
3. The structure of claim 1, wherein the second mixing mechanism comprises a second liquid pump, a first return pipe and a second return pipe, the second liquid pump is fixedly arranged on the outer wall of one side of the kettle body, the first return pipe is respectively communicated with a liquid inlet of the second liquid pump and the kettle body, and the second return pipe is respectively communicated with a liquid outlet of the second liquid pump and the kettle body.
4. The structure of claim 1, wherein the dilution mechanism comprises a water tank, a first liquid pump, a feeding pipe, a discharging pipe and a flowmeter, the first liquid pump is fixedly arranged on the outer wall of one side of the kettle body, the feeding pipe is respectively communicated with the water tank and the first liquid pump, the discharging pipe is respectively communicated with the first liquid pump and the kettle body, and the flowmeter is arranged on the feeding pipe.
5. The structure of claim 1, wherein the sampling mechanism comprises a sampling tube and a sampling bottle, the sampling tube is fixedly mounted on the kettle body, one end of the sampling tube extends into the kettle body, the sampling bottle is threadedly mounted at the other end of the sampling tube, and the sampling bottle is provided with scales.
6. The structure of claim 1, wherein a feed hopper is provided on the top of the kettle, and a sealing cover is provided on the feed hopper.
7. The structure of claim 1, wherein a discharge pipe is provided on the bottom of the kettle body, and a control valve is provided on the discharge pipe.
CN202121385000.XU 2021-06-22 2021-06-22 Sludge blocking prevention structure of belt type dewatering machine Expired - Fee Related CN216472805U (en)

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