CN216471074U - A device for improving the mixing uniformity of sintered materials - Google Patents
A device for improving the mixing uniformity of sintered materials Download PDFInfo
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Abstract
本实用新型涉及钢铁冶金设备领域,公开了一种改善烧结物料混合均匀性的装置,包括上游皮带机、下游皮带机以及支撑架,所述上游皮带机一端的下方设置有下游皮带机,所述上游皮带机与下游皮带机之间的支撑架底部固定有横担,且横担中部的一侧安装有搅动组件,所述上游皮带机与下游皮带机之间的支撑架顶部安装有挡料组件。本实用新型中通过在物料转运环节加装梅花桩形状的滚筒,使烧结物料从上游皮带机的落料点掉落至滚筒表面的匀料桩上,经过多级打散、混匀,改进了烧结物料的混匀过程,提高了烧结物料的混匀效果,有效增强了烧结矿强度;而且过程中依靠落料自重带动滚筒转动,无需额外添加电源,有效节省能源消耗。
The utility model relates to the field of iron and steel metallurgy equipment, and discloses a device for improving the mixing uniformity of sintered materials, comprising an upstream belt conveyor, a downstream belt conveyor and a support frame. The bottom of the support frame between the upstream belt conveyor and the downstream belt conveyor is fixed with a cross arm, and one side of the middle part of the cross arm is installed with a stirring assembly, and the top of the support frame between the upstream belt conveyor and the downstream belt conveyor is installed with a material stopper assembly . In the utility model, a roller in the shape of a plum blossom pile is installed in the material transfer link, so that the sintered material is dropped from the blanking point of the upstream belt conveyor to the homogeneous material pile on the surface of the roller. The mixing process of the sintered material improves the mixing effect of the sintered material and effectively enhances the strength of the sintered ore; and in the process, the drum is driven by the self-weight of the blanking material, and no additional power supply is required, which effectively saves energy consumption.
Description
技术领域technical field
本实用新型涉及钢铁冶金设备领域,具体是一种改善烧结物料混合均匀性的装置。The utility model relates to the field of iron and steel metallurgy equipment, in particular to a device for improving the mixing uniformity of sintered materials.
背景技术Background technique
皮带输送机简称皮带机,是现代物料连续运输的重要设备,被广泛应用于冶金、煤炭、化工以及建材等行业。在钢铁企业的原料场中,通常采用堆料机和特定的堆取方式进行物料混匀,而堆料机在工作时往往是走行一次堆一层,导致烧结原料(如含铁原料、燃料、熔剂等)分层堆放,通过皮带机输送物料至烧结工序时物料难以混匀,影响烧结矿质量。Belt conveyor, referred to as belt conveyor, is an important equipment for continuous transportation of modern materials, and is widely used in metallurgy, coal, chemical and building materials industries. In the raw material yard of iron and steel enterprises, a stacker and a specific stacking method are usually used to mix the materials, and the stacker often travels one layer at a time when working, resulting in sintering raw materials (such as iron-containing raw materials, fuel, fuel, etc.). Flux, etc.) are stacked in layers, and it is difficult to mix the material when conveying the material through the belt conveyor to the sintering process, which affects the quality of the sinter.
目前,改善烧结物料混合均匀性的典型方法是改进堆料机和添加物料混匀装置,起到使物料混合均匀的作用。现有专利201320379575.X公开了一种高效的自动化双臂架混匀堆料机,该专利采用了对称的双臂架结构,可实现两料场同时堆料操作,但分层堆放的物料还是无法充分混匀;另有专利201220430273.6公开了一种烧结物料均匀给料打散装置,该专利通过在皮带机上部设置电动机和长轴,在一定程度上改善了混匀效果,但物料运输量大时,旧皮带制成的叶片柔软弯曲,导致只有少部分物料混匀。针对这种情况,本领域技术人员提供了一种改善烧结物料混合均匀性的装置。At present, the typical method to improve the mixing uniformity of sintered materials is to improve the stacker and the mixing device for adding materials, so as to make the materials evenly mixed. The existing patent 201320379575.X discloses an efficient automatic double-boom mixing stacker. The patent adopts a symmetrical double-boom structure, which can realize the simultaneous stacking operation of two material yards, but the materials stacked in layers are still It cannot be fully mixed; another patent 201220430273.6 discloses a uniform feeding and dispersing device for sintered materials. This patent improves the mixing effect to a certain extent by setting a motor and a long shaft on the upper part of the belt conveyor, but the material transportation volume is large. , the blades made of old belts are soft and bent, resulting in only a small amount of material mixing. In view of this situation, those skilled in the art provide a device for improving the mixing uniformity of sintered materials.
实用新型内容Utility model content
本实用新型的目的在于提供一种改善烧结物料混合均匀性的装置,以解决上述背景技术中提出的烧结物料在运输过程中混匀效果较差影响烧结质量的问题。The purpose of the present utility model is to provide a device for improving the mixing uniformity of sintered materials, so as to solve the problem of poor mixing effect of sintered materials during transportation, which affects the quality of sintering proposed in the above-mentioned background art.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种改善烧结物料混合均匀性的装置,包括上游皮带机、下游皮带机以及支撑架,所述上游皮带机一端的下方设置有下游皮带机,且上游皮带机与下游皮带机皆水平安装于支撑架中,所述上游皮带机与下游皮带机之间的支撑架底部固定有横担,且横担中部的一侧安装有搅动组件,所述搅动组件包括滚筒、匀料桩以及轴承座,且滚筒的外侧壁上等间距固定有若干组匀料桩,通过落料的自重打动匀料桩,使滚筒转动,物料再次掉落至下一层交错分布的匀料桩上,在此过程中充分混匀物料,并且滚筒的一端通过轴承座与横担转动连接,用于减小摩擦阻力,确保滚筒转动顺畅,所述上游皮带机与下游皮带机之间的支撑架顶部安装有挡料组件,且挡料组件包括挡板、橡胶条以及盖板,所述挡板固定于上游皮带机与下游皮带机之间的支撑架顶端,用于阻挡落料侧向外溅,且挡板底部的一侧壁上皆粘贴有橡胶条,用于阻挡落料进入下游皮带机两侧缝隙,并且挡板之间的顶部安装有盖板,用于避免落料上跳或落入灰尘。A device for improving the mixing uniformity of sintered materials, comprising an upstream belt conveyor, a downstream belt conveyor and a support frame, a downstream belt conveyor is arranged below one end of the upstream belt conveyor, and both the upstream belt conveyor and the downstream belt conveyor are horizontally installed on the support In the frame, a cross arm is fixed at the bottom of the support frame between the upstream belt conveyor and the downstream belt conveyor, and a stirring assembly is installed on one side of the middle of the cross arm, and the stirring assembly includes a roller, a screed pile and a bearing seat, and Several groups of screed piles are fixed at equal intervals on the outer side wall of the drum. The screed piles are moved by the self-weight of the blanking material to make the drum rotate, and the material falls again to the next layer of screed piles. The material is mixed, and one end of the drum is rotatably connected to the cross arm through the bearing seat to reduce frictional resistance and ensure smooth rotation of the drum. A material stopper is installed on the top of the support frame between the upstream belt conveyor and the downstream belt conveyor. And the baffle assembly includes a baffle plate, a rubber strip and a cover plate. The baffle plate is fixed on the top of the support frame between the upstream belt conveyor and the downstream belt conveyor to prevent the side of the blank from splashing out, and a baffle at the bottom of the baffle plate. Rubber strips are pasted on the side walls to prevent the blanking material from entering the gap on both sides of the downstream belt conveyor, and a cover plate is installed on the top between the baffles to prevent the blanking material from jumping up or falling into dust.
作为本实用新型再进一步的方案:所述滚筒的长度为下游皮带机宽度的75%~85%,且滚筒的直径为200~400mm,所述滚筒的中心位于上游皮带机与下游皮带机之间的中心位置处,且滚筒的顶端位于上游皮带机落料点外400~500mm位置处,使得落料恰好落在滚筒位置处。As a further solution of the present invention, the length of the drum is 75% to 85% of the width of the downstream belt conveyor, the diameter of the drum is 200 to 400 mm, and the center of the drum is located between the upstream belt conveyor and the downstream belt conveyor. The center position of the roller, and the top of the roller is located 400-500mm outside the blanking point of the upstream belt conveyor, so that the blanking falls just at the position of the roller.
作为本实用新型再进一步的方案:每组所述匀料桩皆为等角度分布的四个,且匀料桩皆为长方体结构,所述匀料桩的长度为上游皮带机、下游皮带机高度差的20%~25%,且匀料桩的宽度为100~150mm,相邻两组所述匀料桩之间呈60°交错分布,且相邻两个匀料桩之间的空隙为140~190mm,使得落料被充分打散、混匀。As a further solution of the present utility model: each group of the screed piles are four equiangularly distributed, and the screed piles are all cuboid structures, and the length of the screed piles is the height of the upstream belt conveyor and the downstream belt conveyor. The difference is 20% to 25%, and the width of the screed pile is 100 to 150mm, the adjacent two groups of screed piles are staggered at 60°, and the gap between two adjacent screed piles is 140 mm. ~190mm, so that the blanks are fully dispersed and mixed.
作为本实用新型再进一步的方案:所述挡板的材质为钢板,且挡板的顶端高于上游皮带机顶端50~200mm,并且挡板的宽度为匀料桩长度的150%~200%。As a further solution of the present invention, the material of the baffle is steel plate, and the top of the baffle is 50-200mm higher than the top of the upstream belt conveyor, and the width of the baffle is 150%-200% of the length of the screed pile.
作为本实用新型再进一步的方案:所述橡胶条的长度等于挡板底部的宽度,且橡胶条的高度为50~100mm,并且橡胶条一侧的下边缘与下游皮带机的顶端相互齐平。As a further solution of the present invention, the length of the rubber strip is equal to the width of the bottom of the baffle, the height of the rubber strip is 50-100 mm, and the lower edge of one side of the rubber strip is flush with the top of the downstream belt conveyor.
作为本实用新型再进一步的方案:所述盖板呈“﹁”型结构,且盖板较低的一端位于下游皮带机的上方,所述盖板的长度等于两个挡板之间的间距,且盖板的宽度等于挡板顶部的宽度。As a further solution of the present utility model: the cover plate has a "﹁" type structure, and the lower end of the cover plate is located above the downstream belt conveyor, the length of the cover plate is equal to the distance between the two baffles, And the width of the cover is equal to the width of the top of the baffle.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1、通过在物料转运环节加装梅花桩形状的滚筒,使烧结物料从上游皮带机的落料点掉落至滚筒表面的匀料桩上,经过多级打散、混匀,改进了烧结物料的混匀过程,提高了烧结物料的混匀效果,有效增强了烧结矿强度;而且过程中依靠落料自重带动滚筒转动,无需额外添加电源,有效节省能源消耗;1. By adding a roller in the shape of a plum blossom pile in the material transfer link, the sintered material is dropped from the blanking point of the upstream belt conveyor to the screed pile on the surface of the roller. After multi-stage dispersing and mixing, the sintered material is improved. The mixing process of the sintered material improves the mixing effect of the sintered material and effectively enhances the strength of the sintered ore; and in the process, the drum is driven by the self-weight of the blanking material, and there is no need to add additional power, which effectively saves energy consumption;
2、通过固定于支撑架顶端的挡板来阻挡落料侧向外溅,并通过在挡板底部的一侧壁上粘贴橡胶条,用于阻挡落料进入下游皮带机两侧缝隙,以及通过在挡板之间的顶部安装盖板,用于避免落料上跳或落入灰尘,从而减少物料损耗及设备的维护成本。2. The baffle fixed on the top of the support frame is used to block the side splash of the blanking material, and a rubber strip is pasted on one side wall of the bottom of the baffle to prevent the blanking material from entering the gap on both sides of the downstream belt conveyor, and to pass the rubber strip. A cover plate is installed on the top between the baffles to prevent the material from jumping up or falling into dust, thereby reducing material loss and equipment maintenance costs.
附图说明Description of drawings
下面结合附图对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings.
图1为一种改善烧结物料混合均匀性的装置的立体示意图;1 is a schematic perspective view of a device for improving the mixing uniformity of sintered materials;
图2为图1的局部示意图;Fig. 2 is the partial schematic diagram of Fig. 1;
图3为图1中搅动组件的放大示意图。FIG. 3 is an enlarged schematic view of the stirring assembly in FIG. 1 .
图中:1、上游皮带机;2、下游皮带机;3、支撑架;4、横担;5、搅动组件;501、滚筒;502、匀料桩;503、轴承座;6、挡料组件;601、挡板;602、橡胶条;603、盖板。In the picture: 1. Upstream belt conveyor; 2. Downstream belt conveyor; 3. Support frame; 4. Cross arm; 5. Stirring assembly; 501, Roller; 502, screed pile; 503, bearing seat; ; 601, baffle; 602, rubber strip; 603, cover.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,请参阅图1~3,本实用新型实施例如下:The technical solutions in the embodiments of the present utility model will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present utility model. Please refer to FIGS. 1 to 3. The embodiments of the present utility model are as follows:
一种改善烧结物料混合均匀性的装置,在图1~3中:包括上游皮带机1、下游皮带机2以及支撑架3,上游皮带机1一端的下方设置有下游皮带机2,且上游皮带机1与下游皮带机2皆水平安装于支撑架3中,上游皮带机1与下游皮带机2之间的支撑架3底部固定有横担4,且横担4中部的一侧安装有搅动组件5,搅动组件5包括滚筒501、匀料桩502以及轴承座503,且滚筒501的外侧壁上等间距固定有若干组匀料桩502,通过落料的自重打动匀料桩502,使滚筒501转动,物料再次掉落至下一层交错分布的匀料桩502上,在此过程中充分混匀物料,并且滚筒501的一端通过轴承座503与横担4转动连接,用于减小摩擦阻力,确保滚筒501转动顺畅,上游皮带机1与下游皮带机2之间的支撑架3顶部安装有挡料组件6,且挡料组件6包括挡板601、橡胶条602以及盖板603,挡板601固定于上游皮带机1与下游皮带机2之间的支撑架3顶端,用于阻挡落料侧向外溅,且挡板601底部的一侧壁上皆粘贴有橡胶条602,用于阻挡落料进入下游皮带机2两侧缝隙,并且挡板601之间的顶部安装有盖板603,用于避免落料上跳或落入灰尘。A device for improving the mixing uniformity of sintered materials, in Figures 1 to 3: including an
在图1和图3中:滚筒501的长度为下游皮带机2宽度的75%~85%,且滚筒501的直径为200~400mm,滚筒501的中心位于上游皮带机1与下游皮带机2之间的中心位置处,且滚筒501的顶端位于上游皮带机1落料点外400~500mm位置处,使得落料恰好落在滚筒501位置处;每组匀料桩502皆为等角度分布的四个,且匀料桩502皆为长方体结构,匀料桩502的长度为上游皮带机1、下游皮带机2高度差的20%~25%,且匀料桩502的宽度为100~150mm,相邻两组匀料桩502之间呈60°交错分布,且相邻两个匀料桩502之间的空隙为140~190mm,使得落料被充分打散、混匀。1 and 3: the length of the
在图1和图2中:挡板601的材质为钢板,且挡板601的顶端高于上游皮带机1顶端50~200mm,并且挡板601的宽度为匀料桩502长度的150%~200%;橡胶条602的长度等于挡板601底部的宽度,且橡胶条602的高度为50~100mm,并且橡胶条602一侧的下边缘与下游皮带机2的顶端相互齐平;盖板603呈“﹁”型结构,且盖板603较低的一端位于下游皮带机2的上方,盖板603的长度等于两个挡板601之间的间距,且盖板603的宽度等于挡板601顶部的宽度。In FIGS. 1 and 2 : the
本实用新型的工作原理是:The working principle of the utility model is:
实施例一:在两台带宽为600mm的皮带机上,支撑架3设置于上游皮带机1落料点外400mm,在支撑架3上方设置挡板601和梅花桩形状的滚筒501,滚筒501长度为450mm、直径为200mm,沿水平方向设置。当烧结物料由上游皮带机1落料点落下时,打在滚筒501的匀料桩502上,使滚筒501通过轴承座503顺利转动,匀料桩502为长方体结构、宽度为100mm,两个匀料桩502之间的空隙为140mm。物料再次掉落至下一层交错分布的匀料桩502上,依靠自重打转滚筒501。使用该装置后可以有效改善烧结料的混合均匀性,提高烧结矿质量,利于高炉顺行。Example 1: On two belt conveyors with a bandwidth of 600 mm, the
实施例二:在两台带宽为800mm的皮带机上,支撑架3设置于上游皮带机1落料点外450mm,在支撑架3上方设置挡板601和梅花桩形状的滚筒501,滚筒501长度为640mm、直径为300mm,沿水平方向设置。当烧结物料由上游皮带机1落料点落下时,打在滚筒501的匀料桩502上,使滚筒501通过轴承座503顺利转动,匀料桩502为长方体结构、宽度为125mm,两个匀料桩502之间的空隙为165mm。物料再次掉落至下一层交错分布的匀料桩502上,依靠自重打转滚筒501。使用该装置后可以有效改善烧结料的混合均匀性,提高烧结矿质量,利于高炉顺行。Embodiment 2: On two belt conveyors with a bandwidth of 800 mm, the
实施例三:在两台带宽为1000mm的皮带机上,支撑架3设置于上游皮带机1落料点外500mm,在支撑架3上方设置挡板601和梅花桩形状的滚筒501,滚筒501长度为850mm、直径为400mm,沿水平方向设置。当烧结物料由上游皮带机1落料点落下时,打在滚筒501的匀料桩502上,使滚筒501通过轴承座503顺利转动,匀料桩502为长方体结构、宽度为150mm,两个匀料桩502之间的空隙为190mm。物料再次掉落至下一层交错分布的匀料桩502上,依靠自重打转滚筒501。使用该装置后可以有效改善烧结料的混合均匀性,提高烧结矿质量,利于高炉顺行。Embodiment 3: On two belt conveyors with a bandwidth of 1000mm, the
以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. The technical solution of the utility model and its utility model concept are equivalently replaced or changed, and should be covered within the protection scope of the present utility model.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122449807.1U CN216471074U (en) | 2021-10-11 | 2021-10-11 | A device for improving the mixing uniformity of sintered materials |
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