CN216457980U - Cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitration - Google Patents
Cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitration Download PDFInfo
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- CN216457980U CN216457980U CN202122640926.5U CN202122640926U CN216457980U CN 216457980 U CN216457980 U CN 216457980U CN 202122640926 U CN202122640926 U CN 202122640926U CN 216457980 U CN216457980 U CN 216457980U
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 117
- 239000003546 flue gas Substances 0.000 title claims abstract description 117
- 239000000428 dust Substances 0.000 title claims abstract description 76
- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 63
- 230000023556 desulfurization Effects 0.000 title claims abstract description 63
- 238000000746 purification Methods 0.000 title claims abstract description 23
- 239000004568 cement Substances 0.000 title claims abstract description 22
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 38
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 34
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 34
- 238000006243 chemical reaction Methods 0.000 claims abstract description 29
- 238000002347 injection Methods 0.000 claims abstract description 21
- 239000007924 injection Substances 0.000 claims abstract description 21
- 238000009692 water atomization Methods 0.000 claims abstract description 10
- 230000003009 desulfurizing effect Effects 0.000 claims description 18
- 230000003197 catalytic effect Effects 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims description 7
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 6
- 239000003054 catalyst Substances 0.000 claims description 6
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 3
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 3
- 239000000920 calcium hydroxide Substances 0.000 claims description 3
- 238000006555 catalytic reaction Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 239000004071 soot Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,包括箱体,箱体内设置有反应塔、氨水机构以及脱硫机构;所述箱体上设置有连接反应塔的烟气管道,氨水机构通过氨水雾化喷射口连接在烟气管道上,脱硫机构通过脱硫剂喷射口连接在氨水雾化喷射口后方的烟气管道上;所述反应塔的周围设置有若干个连接反应塔底端的除尘脱硝器,除尘脱硝器的顶端设置有连接烟囱的烟气出风管,烟气出风管上设置有主风机。本实用新型将烟气脱硫、除尘、脱硝作业设备设置在一个箱体内,通过在该箱体内设置多级化技术结构完成脱硫、除尘、脱硝作业,具有结构简单、设备占地面积小等特点,同时还减少了设备投资,降低了设备运行的能耗和运行费用。
The utility model discloses a cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification. In the flue gas pipeline of the tower, the ammonia water mechanism is connected to the flue gas pipeline through the ammonia water atomization injection port, and the desulfurization mechanism is connected to the flue gas pipeline behind the ammonia water atomization injection port through the desulfurization agent injection port; Several dust removal and denitrification devices are connected to the bottom end of the reaction tower. The top of the dust removal and denitration device is provided with a flue gas outlet pipe connected to the chimney, and a main fan is arranged on the flue gas outlet pipe. The utility model sets the flue gas desulfurization, dust removal, and denitration operation equipment in a box, and completes the desulfurization, dust removal, and denitrification operations by arranging a multi-stage technical structure in the box, and has the characteristics of simple structure and small equipment footprint. At the same time, it also reduces equipment investment, reduces energy consumption and operating costs for equipment operation.
Description
技术领域technical field
本实用新型涉及烟气处理技术领域,特别是一种集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置。The utility model relates to the technical field of flue gas treatment, in particular to a cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification.
背景技术Background technique
窑炉在燃烧的过程中会产生大量的烟气,烟气中含有大量的粉尘、SO2、NOX,窑炉烟气脱硫、除尘、脱硝是指脱除烟气中的SO2、粉尘、NOX。During the combustion process of the kiln, a large amount of flue gas will be generated, and the flue gas contains a large amount of dust, SO 2 , NO X . NOx .
目前,国内外的烟气中的粉尘、SO2、NOX净化技术分为三个系统,分别为除尘系统、脱硫系统和脱硝系统。在烟气处理的过程中需要使用结构件和管道将这三大系统连接在一起,而且这种结构件联接比较阻力大,三个系统分别连接不仅占地面积大,而且设备投资成本也会比较高,设备运行的能耗增高,导致运行费用增高。At present, the purification technologies of dust, SO 2 and NO X in flue gas at home and abroad are divided into three systems, namely dust removal system, desulfurization system and denitration system. In the process of flue gas treatment, it is necessary to use structural parts and pipes to connect these three systems together, and the connection of such structural parts has relatively large resistance. The connection of the three systems not only covers a large area, but also the investment cost of equipment will be relatively high. high, the energy consumption of equipment operation increases, resulting in increased operating costs.
发明内容SUMMARY OF THE INVENTION
本实用新型需要解决的技术问题是提供一种集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,减小设备占地面积,减少设备投资,降低能耗和运行费用。The technical problem to be solved by the utility model is to provide a cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification, which can reduce the area of the equipment, reduce equipment investment, and reduce energy consumption and operating costs.
为解决上述技术问题,本实用新型所采取的技术方案如下。In order to solve the above-mentioned technical problems, the technical solutions adopted by the present invention are as follows.
集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,包括箱体,箱体内设置有用于对烟气进行处理的反应塔、用于烟气进行脱硝处理的氨水机构以及用于对烟气进行脱硫处理的脱硫机构;所述箱体上设置有连接反应塔、用于接入烟气的烟气管道,氨水机构通过氨水雾化喷射口连接在烟气管道上,脱硫机构通过脱硫剂喷射口连接在氨水雾化喷射口后方的烟气管道上;所述反应塔的周围设置有若干个连接反应塔底端、用于对烟气进行除尘过滤和脱硝的除尘脱硝器,除尘脱硝器的顶端设置有连接烟囱的烟气出风管,烟气出风管上设置有用于排出净化后烟气的主风机。A cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification, including a box body, which is provided with a reaction tower for flue gas treatment, an ammonia water mechanism for flue gas denitration treatment, and a flue gas treatment. A desulfurization mechanism for desulfurization treatment of gas; the box is provided with a flue gas pipeline connected to the reaction tower and used to connect to the flue gas, the ammonia water mechanism is connected to the flue gas pipeline through the ammonia water atomization injection port, and the desulfurization mechanism The injection port is connected to the flue gas pipeline behind the ammonia water atomization injection port; around the reaction tower, there are several dust removal and denitrification devices connected to the bottom end of the reaction tower and used for dust removal, filtration and denitration of the flue gas. The top of the chimney is provided with a flue gas outlet pipe connected to the chimney, and a main fan for discharging the purified flue gas is arranged on the flue gas outlet pipe.
上述集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,所述除尘脱硝器为筒状结构,包括设置在外层用于对烟气进行过滤的过滤层和设置在内层用于对烟气进行脱硝催化的催化层,除尘脱硝器中心为连接烟气出风管的出气口。The above-mentioned cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitration, the dust removal and denitration device is a cylindrical structure, including a filter layer arranged on the outer layer for filtering the flue gas and a filter layer arranged on the inner layer for filtering the flue gas. The catalytic layer for denitration and catalysis of flue gas, and the center of the dust removal and denitrification device is the air outlet connected to the flue gas outlet pipe.
上述集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,所述催化层内设置用于对烟气进行脱硝的脱硝催化剂。In the above-mentioned cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitration, a denitration catalyst for denitration of flue gas is arranged in the catalytic layer.
上述集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,所述除尘脱硝器的顶端设置有用于清除过滤层内灰尘的脉冲吹灰器,除尘脱硝器的底端设置有用于收集烟气中粉尘的灰斗。In the above-mentioned cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification, the top end of the dust removal and denitrification device is provided with a pulse soot blower for removing dust in the filter layer, and the bottom end of the dust removal and denitration device is provided with a dust collector for collecting smoke Ash hopper for dust in the air.
上述集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,所述除尘脱硝器(10)的顶端设置有用于打开和关闭与烟气出风管连接通道的提升阀。In the above-mentioned cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification, the top of the dust removal and denitrification device (10) is provided with a lift valve for opening and closing the connection channel with the flue gas outlet pipe.
上述集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,所述脱硫机构包括用于存放脱硫剂的脱硫剂库和通过管道连接在灰斗用于存放带有活性成分循环灰的循环灰库,脱硫剂库和循环灰库的底端通过脱硫剂管道连接脱硫剂喷射口,脱硫剂管道上设置有用于将脱硫剂送入脱硫剂管道内的第二罗茨风机。The above-mentioned cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification, the desulfurization mechanism includes a desulfurization agent storehouse for storing desulfurization agents and a pipeline connected to an ash hopper for storing circulating ash with active components. The bottom ends of the ash storage, the desulfurizing agent storage and the circulating ash storage are connected to the desulfurizing agent injection port through the desulfurizing agent pipeline, and the desulfurizing agent pipeline is provided with a second roots blower for sending the desulfurizing agent into the desulfurizing agent pipeline.
上述集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,所述循环灰库与灰斗之间的管道上设置有用于将循环灰送入循环灰库的第一罗茨风机。In the above-mentioned cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification, the pipeline between the circulating ash storage and the ash hopper is provided with a first roots blower for feeding the circulating ash into the circulating ash storage.
上述集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,所述脱硫剂为碳酸氢钠、氢氧化钙。In the above-mentioned cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitration, the desulfurization agent is sodium bicarbonate and calcium hydroxide.
上述集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,所述氨水机构内设置有氨水比例为20%的氨水。In the above-mentioned cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitrification, ammonia water with an ammonia water ratio of 20% is arranged in the ammonia water mechanism.
由于采用了以上技术方案,本实用新型所取得技术进步如下。Due to the adoption of the above technical solutions, the technical progress achieved by the present utility model is as follows.
本实用新型将烟气脱硫、除尘、脱硝作业设备设置在一个箱体内,通过在该箱体内设置多级化技术结构完成脱硫、除尘、脱硝作业,具有结构简单、设备占地面积小等特点,同时还减少了设备投资,降低了设备运行的能耗和运行费用。The utility model sets the flue gas desulfurization, dust removal, and denitration operation equipment in a box, and completes the desulfurization, dust removal, and denitrification operations by arranging a multi-stage technical structure in the box, and has the characteristics of simple structure and small equipment footprint. At the same time, it also reduces equipment investment, reduces energy consumption and operating costs for equipment operation.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型所述的除尘脱硝器的结构示意图;Fig. 2 is the structural representation of the dust removal and denitrification device of the utility model;
图3为本实用新型的工作原理图;Fig. 3 is the working principle diagram of the utility model;
其中:1.烟气管道、2.氨水雾化喷射口、3.氨水机构、4.脱硫剂喷射口、5.烟气导流器、6.反应塔、7.烟气出风管、8.提升阀、9.脉冲喷吹器、10.除尘脱硝器、11.灰斗、12.第一罗茨风机、13.循环灰库、14.脱硫剂库、15.第二罗茨风机、16.主风机、17.烟囱、18.箱体、19.过滤层、20.催化层、21.出气口。Among them: 1. Flue gas pipeline, 2. Ammonia atomization injection port, 3. Ammonia water mechanism, 4. Desulfurization agent injection port, 5. Flue gas deflector, 6. Reaction tower, 7. Flue gas outlet pipe, 8 .Lifting valve, 9. Pulse blower, 10. Dust removal and denitrification device, 11. Ash hopper, 12. The first Roots blower, 13. Circulating ash storehouse, 14. Desulfurization agent storehouse, 15. The second Roots blower, 16. Main fan, 17. Chimney, 18. Box, 19. Filter layer, 20. Catalytic layer, 21. Air outlet.
具体实施方式Detailed ways
下面将结合附图和具体实施方式对本实用新型进行进一步详细说明。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
集脱硫、除尘和脱硝于一体的水泥回转窑烟气净化装置,其结构如图1-2所示,包括箱体18,箱体18内设置有反应塔6,氨水机构3、脱硫机构和除尘脱硝器10,反应塔6用来对烟气进行处理,氨水机构3用来对烟气进行脱硝处理,脱硫机构用来对烟气进行脱硫处理,除尘脱硝器10用来对烟气进行除尘过滤和脱硝处理。A cement rotary kiln flue gas purification device integrating desulfurization, dust removal and denitration, its structure is shown in Figure 1-2, including a
箱体1上设置有烟气管道1,烟气管道1连接在反应塔6上,用来给反应塔6接入烟气,氨水机构3通过氨水雾化喷射口2连接在烟气管道1上,脱硫机构通过脱硫剂喷射口4连接在氨水雾化喷射口2后方的烟气管道1上,除尘脱硝器10设置为若干个,分别设置在反应塔6的周围,除尘脱硝器10的顶端通过烟气出风管7连接烟囱17,烟气出风管7上设置有主风机16,用来排出净化后的烟气。The box body 1 is provided with a flue gas pipeline 1. The flue gas pipeline 1 is connected to the
脱硝除尘器10设置为筒状结构,包括过滤层19和催化层20,过滤层19设置在外层,用来对烟气进行过滤,去除烟气中的粉尘,催化层20设置在内层,用来对烟气进行脱硝催化,脱硝除尘器10的中心设置为出气口21,连接烟气出气管7排出净化后的烟气。The denitrification and
催化层20内设置有脱硝催化剂,用来催化烟气脱硝。催化剂一般采用钨、钒、钛金属元素组成,氨水为反应剂,经催化反应后还原成氮气N2和水H2O。A denitration catalyst is arranged in the
除尘脱硝器10连接在反应塔6的底端,烟气进入除尘脱硝器后,先通过过滤层过滤烟气中的粉尘,再对通过催化层进行脱硝处理。The dust removal and
氨水机构3通过氨水雾化喷射口2设置在烟气管道1上,氨水机构3内设置有氨水,氨水的比例为20%,氨水机构3内的氨水通过氨水雾化喷射口2把氨水喷入烟气管道1内,通过烟气管道进入反应塔6内,与反应塔内的NOX进行反应。由于除尘脱硝器10内设置有脱硝催化剂,对烟气进行脱硝处理,含有氨水的烟气在进入除尘脱硝器10后,在脱硝催化剂的催化作用下脱除NOX,脱除NOX净化后的烟气由主风机16引入烟囱17排出。The
反应塔6的顶端设置有烟气导流器5,用来对烟气进行导流,使烟气均匀的进入反应塔6内。The top of the
除尘脱硝器10上设置有脉冲吹灰器9,用来清除过滤层19内的灰尘,除尘脱硝器10的底端设置有灰斗11,用来收集烟气中的粉尘。除尘脱硝器10的顶端设置有提升阀8,用来打开和关闭与烟气出风管7之间的连接通道。当除尘脱硝器10内的灰尘积聚较多阻力较大时,提升阀8关闭,脉冲吹灰器9对除尘脱硝器10内的过滤层19进行脉冲在线清灰,清灰后的粉尘落入底部的灰斗11内。The dust removal and
脱硫机构包括脱硫剂库14和循环灰库13,脱硫剂库14用来存放脱硫剂,循环灰库13用来存放带有活性成分的循环灰,脱硫剂库14和循环灰库13的底端通过脱硫剂管道连接在脱硫剂喷射口4,用来向烟气管道1内喷射脱硫剂,脱硫剂管道上设置有第二罗茨风机15,用来将脱硫剂送入脱硫剂管道内,并通过脱硫剂喷射口4喷出脱硫剂。The desulfurization mechanism includes a
脱硫剂库14内存放有脱硫剂,脱硫剂采用碳酸氢纳、氢氧化钙。
循环灰库13与灰斗11之间通过管道连接,管道上设置有第一罗茨风机12,运用了将灰斗内的循环灰送入循环灰库13内进行循环使用。The circulating
脱硫剂库和循环灰库内的脱硫剂通过第二罗茨风机经脱硫剂喷射口从反应塔的顶部进入反应塔内进行脱硫反应,落入灰斗内带有活性成分的循环灰通过第一罗茨风机输送到循环灰库内循环使用,避免了脱硫剂浪费。The desulfurization agent in the desulfurization agent storehouse and the circulating ash storehouse enters the reaction tower from the top of the reaction tower through the desulfurization agent injection port through the second Roots fan for desulfurization reaction, and the circulating ash with active components falling into the ash hopper passes through the first The Roots blower is transported to the circulating ash warehouse for recycling, avoiding the waste of desulfurization agent.
脱硫后的脱硫剂以及烟气中的粉尘通过装在反应塔6周围的除尘脱硝器10进行烟气过滤,过滤时对烟气进行再次脱硝,二次经过脱硝后的烟气增加的脱硝效率,可达到95%以上。The desulfurization agent after desulfurization and the dust in the flue gas are filtered through the dust removal and
本实用新型的工作原理图如图3所示,在对烟气进行处理时,烟气通过烟气管道后,氨水机构和脱硫剂喷射口分别向烟气管道内的烟气喷射氨水和脱硫剂,含有氨水和脱硫剂的烟气进入反应塔内进行反应,脱硫剂在反应塔内与烟气中的SO2反应,来对烟气进行脱硫,氨水在反应塔内与烟气中的NOX反应进行脱硝,脱硫脱硝后的烟气进入除尘脱硝器进行烟气过滤,同时在对粉尘进行再次脱硝,来增加脱硝的效率,烟气经过除尘脱硝器除尘脱硝后,由主风机引入烟囱排入大气中。The working principle diagram of the utility model is shown in Figure 3. When the flue gas is processed, after the flue gas passes through the flue gas pipeline, the ammonia water mechanism and the desulfurizing agent injection port respectively spray ammonia water and desulfurizing agent to the flue gas in the flue gas pipeline. , the flue gas containing ammonia water and desulfurizer enters the reaction tower for reaction, and the desulfurizer reacts with SO 2 in the flue gas in the reaction tower to desulfurize the flue gas, and the ammonia water in the reaction tower reacts with NO X in the flue gas The reaction is denitrified, and the flue gas after desulfurization and denitrification enters the dust removal and denitrification device for flue gas filtration. At the same time, the dust is denitrified again to increase the efficiency of denitration. in the atmosphere.
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