CN216441267U - Cleaning device for brake pad steel backing - Google Patents
Cleaning device for brake pad steel backing Download PDFInfo
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- CN216441267U CN216441267U CN202220007583.0U CN202220007583U CN216441267U CN 216441267 U CN216441267 U CN 216441267U CN 202220007583 U CN202220007583 U CN 202220007583U CN 216441267 U CN216441267 U CN 216441267U
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- cleaning chamber
- machine body
- steel backing
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- 238000004140 cleaning Methods 0.000 title claims abstract description 95
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 38
- 239000010959 steel Substances 0.000 title claims abstract description 38
- 238000001035 drying Methods 0.000 claims abstract description 39
- 241000357293 Leptobrama muelleri Species 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000009423 ventilation Methods 0.000 claims description 19
- 239000012535 impurity Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010926 purge Methods 0.000 description 4
- 239000002783 friction material Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000344 soap Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000000576 coating method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to the technical field of steel backing cleaning equipment, in particular to a cleaning device for a steel backing of a brake pad, which comprises a machine body, wherein doors are arranged on two sides of the machine body, a closed cleaning cavity is formed between the machine body and the doors, and the machine body is sequentially provided with a first cleaning chamber, a second cleaning chamber and a drying chamber from left to right; the cleaning chamber I and the cleaning chamber II can clean the steel back for multiple times, oil stains and impurities on the surface of the steel back are cleaned more thoroughly, the cleaned steel back can be dried through the drying mechanism, and water is prevented from remaining on the surface of the steel back to influence the use of the steel back; the water circulation device is simple in structure, water used by the cleaning chamber II can be introduced into the cleaning chamber I through the communication between the cleaning chamber I and the cleaning chamber II, the effect of water circulation utilization is achieved, and water resources are saved.
Description
Technical Field
The utility model relates to the technical field of steel backing cleaning equipment, in particular to a cleaning device for a brake pad steel backing.
Background
The automobile brake pad is also called as automobile brake shoe, and refers to a friction material fixed on a brake drum or a brake disc rotating with a wheel, wherein a friction lining and a friction pad bear external pressure to generate friction action so as to achieve the aim of reducing the speed of the automobile. The automobile brake pad is generally formed by combining a brake pad steel backing, a bonding heat insulation layer and a friction block. The steel backing needs to be coated to prevent rust, and the temperature distribution in the coating process is detected by an SMT-4 furnace temperature tracker in the coating process to ensure the quality. Wherein the thermal insulation layer is made of a material which does not conduct heat, and is used for thermal insulation. The friction material is some kinds of metal powder, but there are also some kinds of semimetal, graphite, ceramic, etc. The friction material is formed by bonding a reinforcing material, an adhesive, a filler and the like. The steel back of the brake pad plays a role in fixing and supporting the friction block.
At present, after the production of the brake pad steel backing is finished, oil stains and impurities on the surface of the steel backing need to be cleaned, and the normal use of the next process of the steel backing is ensured; the steel backing can't fully wash the two sides of steel backing in the cleaning process, and greasy dirt and impurity wash thoroughly, and the cleaning performance is not good, reduces the cleaning quality of steel backing to influence follow-up use.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cleaning device for a steel backing of a brake pad, which has the following specific implementation mode:
a cleaning device for a brake pad steel backing comprises a machine body, doors, a first cleaning chamber, a second cleaning chamber, a drying chamber, an ultrasonic generator, an ultrasonic transducer, a drying mechanism, a cylinder and a cleaning frame, wherein the doors are arranged on two sides of the machine body, a closed cleaning cavity is formed between the machine body and the doors, the machine body is sequentially provided with the first cleaning chamber, the second cleaning chamber and the drying chamber from left to right, a drainage pipeline for water discharge is arranged at the bottom end of the first cleaning chamber, a through hole is formed between the first cleaning chamber and the second cleaning chamber, a pipeline axially penetrates through the through hole, two ends of the pipeline are respectively communicated with the first cleaning chamber and a cleaning basket, valves are arranged at water outlets of the drainage pipeline and the pipeline, the ultrasonic transducer is linearly arranged at the bottom of the cleaning basket, the ultrasonic transducer is electrically connected with the ultrasonic generator, the drying mechanism is arranged in the drying chamber, and a light lever and a lead screw which are arranged along the conveying direction are arranged in the machine body, the driving motor is used for driving the screw rod to rotate, the cover is equipped with the seat of sliding on feed screw, the lead screw, and the four corners of the seat of sliding is vertical to be equipped with the stand, and the bottom of stand is equipped with the bottom plate, has set firmly the cylinder on the bottom plate, and the output and the mounting of cylinder are connected, are equipped with the wash rack on the mounting.
The wash rack includes the support body and is used for the otic placode of fixed support body, be equipped with first slide rail groove on the support body, linear equipartition has a plurality of first shaft holes on the first slide rail groove, the connecting rod is arranged along the profile border of support body, the first slider at connecting rod both ends just passes through the bolt fastening with first slide rail groove sliding connection, constitute hollow frame between support body and the connecting rod, the second slide rail groove has transversely been seted up to the bottom of connecting rod, a plurality of secondary shaft holes have been seted up on the connecting rod, the secondary shaft hole communicates with each other with the second slide rail groove, the second slider just passes through the bolt fastening with second slide rail groove sliding connection, be equipped with the couple on the second slider.
Furthermore, the hook is provided with two side lugs.
The stoving mechanism includes the fan, and fan and heater intercommunication, heater pass through the air intake connection of exhaust pipe and stoving bottom of the case end, and the stoving case is equipped with the ventilation chamber for having the open-ended cavity that holds in top, stoving incasement, and the inboard of stoving case is equipped with a plurality of ventilation holes, and the ventilation hole communicates with each other with the ventilation chamber.
Further, a handle is arranged on the drying box.
Further, the mounting includes the U-shaped board, and the top and the cylinder telescopic link of U-shaped board are connected, and the bottom cross line cover of U-shaped board is equipped with branch, and on the branch was located to the wash rack cover, the nut was used for spacing branch and wash rack.
Furthermore, an observation window is arranged on the door.
Due to the adoption of the technical scheme, the utility model has the beneficial technical effects that:
1. the cleaning device can clean the brake pad steel backs in a large batch, and can change the distance between the steel backs according to the shape and size of the steel backs, so that collision between the steel backs is prevented, and the cleaning efficiency is improved;
2. the cleaning chamber I and the cleaning chamber II are arranged, so that the steel back can be cleaned for multiple times, oil stains and impurities on the surface of the steel back can be cleaned more thoroughly, the cleaned steel back can be dried through the drying mechanism, and the influence of water remaining on the surface of the steel back on the use of the steel back is avoided;
3. the water circulation device is simple in structure, water used by the cleaning chamber II can be introduced into the cleaning chamber I through the communication between the cleaning chamber I and the cleaning chamber II, the effect of water circulation utilization is achieved, and water resources are saved.
Drawings
FIG. 1 is a schematic structural view of a cleaning device for a brake pad steel backing according to the present invention;
FIG. 2 is a cross-sectional view of a cleaning device for a steel backing of a brake pad according to the present invention;
FIG. 3 is a schematic structural diagram of a drying mechanism according to the present invention;
FIG. 4 is a partially enlarged view of a cleaning device for a steel backing of a brake pad according to the present invention;
FIG. 5 is an exploded view of the wash rack of the present invention;
fig. 6 is a partially enlarged view of the wash rack of the present invention.
Description of reference numerals:
1. a machine body, 2, a door, 3, a first cleaning chamber, 4, a second cleaning chamber, 5, a drying chamber, 6, a drainage pipeline, 7, a valve, 8, a through hole, 9, a pipeline, 10, an ultrasonic generator, 11, an ultrasonic transducer, 12, a cleaning basket, 13, a drying mechanism, 14, a polished rod, 15, a screw rod, 16, a driving motor, 17, a sliding seat, 18, an upright post, 19, a bottom plate, 20, a cylinder, 21, a fixing piece, 22 and a cleaning frame,
1301. a fan 1302, a heater 1303, an exhaust duct 1304, a drying box 1305, a ventilation cavity 1306 and a ventilation hole,
2101. a U-shaped plate, 2102, a supporting rod, 2103 and a nut,
2201. frame body 2202, ear plate 2203, first slide rail groove 2204, first shaft hole 2205, connecting rod 2206, first slider 2207, second slide rail groove 2208, second shaft hole 2209, second slider 2210 and hook.
Detailed Description
The following description of the embodiments of the present invention refers to the accompanying drawings and examples:
it should be noted that the structures, proportions, sizes, and other dimensions shown in the drawings and described in the specification are only for the purpose of understanding and reading the present disclosure, and are not intended to limit the scope of the present disclosure, which is defined by the following claims, and any modifications of the structures, changes in the proportions and adjustments of the sizes, without affecting the efficacy and attainment of the same, are intended to fall within the scope of the present disclosure.
In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
Embodiment 1, with reference to fig. 1 and 2, this embodiment provides a cleaning device for a steel backing of a brake pad, which includes a machine body 1, doors 2 are disposed on two sides of the machine body 1, a closed cleaning cavity is formed between the machine body 1 and the doors 2, the machine body 1 is sequentially provided with a first cleaning chamber 3, a second cleaning chamber 4 and a drying chamber 5 from left to right, a drainage pipeline 6 for draining water is disposed at the bottom end of the first cleaning chamber 3, a through hole 8 is disposed between the first cleaning chamber 3 and the second cleaning chamber 4, a pipeline 9 axially penetrates through the through hole 8, two ends of the pipeline 9 are respectively communicated with the first cleaning chamber 3 and a cleaning basket 12, valves 7 are disposed at water outlets of the drainage pipeline 6 and the pipeline 9, an ultrasonic transducer 11 is linearly disposed at the bottom of the cleaning basket 12, the ultrasonic transducer 11 is electrically connected with an ultrasonic generator 10, a drying mechanism 13 is disposed in the drying chamber 5, and a light lever 14, which is disposed along a conveying direction, is disposed in the machine body 1, Lead screw 15, driving motor 16 is used for driving lead screw 15 to rotate, polished rod 14, the cover is equipped with the seat 17 that slides on the lead screw 15, the vertical stand 18 that is equipped with in four corners of seat 17 slides, the bottom of stand 18 is equipped with bottom plate 19, cylinder 20 has set firmly on the bottom plate 19, the output and the mounting 21 of cylinder 20 are connected, be equipped with cleaning frame 22 on the mounting 21, supersonic generator 10 in the second 4 of purge chamber in this structure converts the commercial power into the high frequency alternating current signal with 11 assorted ultrasonic transducer, drive ultrasonic transducer 11 work, low in cleaning cost, wash more thoroughly.
In this embodiment, it is rotatory to open driving motor 16 drive lead screw 15, make the seat 17 that slides to wash chamber one 3 tops, open cylinder 20, make wash rack 22 move down and carry out greasy dirt washing and preliminary impurity washing to the steel backing in wash chamber one 3, the steel backing after the washing removes to wash chamber two 4 in, the steel backing carries out the secondary cleaning of soap water and impurity through wash chamber two 4, wash rack 22 dries the operation through drying mechanism 13 at last, the steel backing is through wash chamber one 3, wash chamber two 4, ultrasonic cleaning and drying mechanism 13 cooperation are used, can wash and dry the operation to the steel backing, make the abluent more clean thorough of steel backing.
The drying box 1304 is provided with a handle, so that the drying box 1304 can be taken out conveniently.
In this embodiment, the fan 1301 introduces air into the heater 1302 to heat, and sends heated hot air into a ventilation chamber 1305 of the drying box 1304 through the exhaust duct 1303, and then discharges the heated hot air to the steel back through the ventilation holes 1306, and the ventilation holes 1306 on the four sides of the drying box 1304 can enable the front and back sides of the steel back to be contacted with the hot air, so that the surface of the steel back is dried uniformly, and the hot air drying efficiency is improved.
With reference to fig. 5 and 6, the cleaning rack 22 includes a rack body 2201 and an ear plate 2202 for fixing the rack body 2201, the rack body 2201 is provided with a first sliding rail slot 2203, the first sliding rail slot 2203 is uniformly and linearly provided with a plurality of first shaft holes 2204, the connecting rod 2205 is arranged along the contour boundary of the rack body 2201, first sliding blocks 2206 at two ends of the connecting rod 2205 are slidably connected with the first sliding rail slot 2203 and fixed through bolts, a hollow frame is formed between the rack body 2201 and the connecting rod 2205, the bottom of the connecting rod 2205 is transversely provided with a second sliding rail slot 2207, the connecting rod 2205 is provided with a plurality of second shaft holes 2208, the second shaft holes 2208 are communicated with the second sliding rail slot 2207, the second sliding blocks 2209 are slidably connected with the second sliding rail slot 2207 and fixed through bolts, the second sliding blocks 2209 are provided with hooks 2210, and the hooks are provided with bilateral hanging lugs.
In this embodiment, a hole at one side of the steel back is selected to be hung on the hook 2210, then the ear plate 2202 is sleeved on the strut 2102, and the two sides of the ear plate 2202 and the strut 2102 are fixed through the nut 2103, so that the strut 2102 and the cleaning rack 22 are prevented from sliding out; the distance between two connecting rods 2205 can be adjusted according to the length of the steel backing, and the distance between two hooks 2210 can be adjusted according to the width of the steel backing, so that collision between the steel backing is prevented, and the product quality is influenced.
When the cleaning rack is used, a worker sleeves the ear plate 2202 of the cleaning rack 22 on the support rod 2102 and fixes the ear plate through the nut 2103, then hangs the steel back to be cleaned on the hook 2210 in sequence, then pours soap water into the first cleaning chamber 3, pours clean water into the second cleaning chamber 4, starts the driving motor 16 to drive the screw 15 to rotate, enables the sliding seat 17 to slide to the upper part of the first cleaning chamber 3, starts the air cylinder 20, enables the cleaning rack 22 to move downwards into the first cleaning chamber 3 to clean the oil stain and primary impurities of the steel back, moves the cleaned steel back into the second cleaning chamber 4, cleans the steel back with water and impurities through ultrasonic waves for the second time, finally starts the fan 1301 and the heater 1302, introduces air into the heater 1302 to heat through the fan 1301, sends heated hot air into the ventilation cavity 1305 of the drying box 1304 through the exhaust pipe 1303, and discharges the heated hot air onto the steel back through the ventilation hole 1306 to perform drying operation, open right side door 2 and can take out the steel backing, when the soap lye in purge chamber 3 used the certain degree to need to be changed, opened drainage pipe 6's valve 7 and discharged, then arrange the clear water in purge chamber two 4 to purge chamber 3 in through pipeline 9, reach the cyclic utilization of water, the water economy resource.
Many other changes and modifications can be made without departing from the spirit and scope of the utility model. It is to be understood that the utility model is not to be limited to the specific embodiments, but only by the scope of the appended claims.
Claims (6)
1. A cleaning device for a steel backing of a brake pad comprises a machine body (1), a door (2), a first cleaning chamber (3), a second cleaning chamber (4), a drying chamber (5), an ultrasonic generator (10), an ultrasonic transducer (11), a drying mechanism (13), a cylinder (20) and a cleaning frame (22),
the machine body is characterized in that doors (2) are arranged on two sides of the machine body (1), a closed cleaning cavity is formed between the machine body (1) and the doors (2), a first cleaning chamber (3), a second cleaning chamber (4) and a drying chamber (5) are sequentially arranged on the machine body (1) from left to right, a drainage pipeline (6) for water discharge is arranged at the bottom end of the first cleaning chamber (3), a through hole (8) is formed between the first cleaning chamber (3) and the second cleaning chamber (4), a pipeline (9) axially penetrates through the through hole (8), two ends of the pipeline (9) are respectively communicated with the first cleaning chamber (3) and a cleaning basket (12), valves (7) are respectively arranged at water outlets of the drainage pipeline (6) and the pipeline (9), ultrasonic transducers (11) are linearly arranged at the bottom of the cleaning basket (12), the ultrasonic transducers (11) are electrically connected with an ultrasonic generator (10), a drying mechanism (13) is arranged in the drying chamber (5), a feed rod (14) and a lead screw (15) which are arranged along the conveying direction are arranged in the machine body (1), a driving motor (16) is used for driving the lead screw (15) to rotate, sliding seats (17) are sleeved on the feed rod (14) and the lead screw (15), upright posts (18) are vertically arranged at four corners of each sliding seat (17), a bottom plate (19) is arranged at the bottom of each upright post (18), an air cylinder (20) is fixedly arranged on each bottom plate (19), the output end of each air cylinder (20) is connected with a fixing piece (21), a cleaning frame (22) is arranged on each fixing piece (21),
the cleaning rack (22) comprises a rack body (2201) and an ear plate (2202) used for fixing the rack body (2201), the rack body (2201) is provided with a first slide rail groove (2203), a plurality of first shaft holes (2204) are linearly and uniformly distributed in the first slide rail groove (2203), a connecting rod (2205) is arranged along the contour boundary of the rack body (2201), first sliding blocks (2206) at two ends of the connecting rod (2205) are in sliding connection with the first slide rail groove (2203) and fixed through bolts, a hollow frame is formed between the rack body (2201) and the connecting rod (2205), a second slide rail groove (2207) is transversely formed in the bottom of the connecting rod (2205), a plurality of second shaft holes (2208) are formed in the connecting rod (2205), the second shaft holes (2208) are communicated with the second slide rail groove (2207), the second sliding blocks (2209) are in sliding connection with the second slide rail groove (2207) and fixed through bolts, and hooks (2210) are arranged on the second sliding blocks (2209).
2. The cleaning device for the steel backing of the brake pad according to claim 1, wherein the hook (2210) is provided with a double-sided lug.
3. The cleaning device for the steel backing of the brake pad according to claim 1, wherein the drying mechanism (13) comprises a fan (1301), the fan (1301) is communicated with the heater (1302), the heater (1302) is connected with an air inlet at the bottom end of the drying box (1304) through an exhaust duct (1303), the drying box (1304) is a containing cavity with an opening at the top end, a ventilation cavity (1305) is arranged in the drying box (1304), a plurality of ventilation holes (1306) are arranged on the inner side of the drying box (1304), and the ventilation holes (1306) are communicated with the ventilation cavity (1305).
4. The cleaning device for the brake pad steel backing according to claim 3, wherein a handle is arranged on the drying box (1304).
5. The cleaning device for the steel backs of the brake pads as claimed in claim 1, wherein the fixing member (21) comprises a U-shaped plate (2101), the top end of the U-shaped plate (2101) is connected with a telescopic rod of a cylinder (20), a supporting rod (2102) is sleeved on a transverse line at the bottom end of the U-shaped plate (2101), the supporting rod (2102) is sleeved with the cleaning frame (22), and a nut (2103) is used for limiting the supporting rod (2102) and the cleaning frame (22).
6. The cleaning device for the steel backing of the brake pad according to claim 1, wherein the door (2) is provided with an observation window.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220007583.0U CN216441267U (en) | 2022-01-05 | 2022-01-05 | Cleaning device for brake pad steel backing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220007583.0U CN216441267U (en) | 2022-01-05 | 2022-01-05 | Cleaning device for brake pad steel backing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216441267U true CN216441267U (en) | 2022-05-06 |
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ID=81376977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220007583.0U Active CN216441267U (en) | 2022-01-05 | 2022-01-05 | Cleaning device for brake pad steel backing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216441267U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118142962A (en) * | 2024-05-13 | 2024-06-07 | 山东瑞烨新能源装备有限公司 | Aluminum alloy flange cleaning device and cleaning method |
-
2022
- 2022-01-05 CN CN202220007583.0U patent/CN216441267U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118142962A (en) * | 2024-05-13 | 2024-06-07 | 山东瑞烨新能源装备有限公司 | Aluminum alloy flange cleaning device and cleaning method |
| CN118142962B (en) * | 2024-05-13 | 2024-08-13 | 山东瑞烨新能源装备有限公司 | Aluminum alloy flange cleaning device and cleaning method |
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