CN216426049U - A tray feeding device - Google Patents
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- CN216426049U CN216426049U CN202122630264.3U CN202122630264U CN216426049U CN 216426049 U CN216426049 U CN 216426049U CN 202122630264 U CN202122630264 U CN 202122630264U CN 216426049 U CN216426049 U CN 216426049U
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Abstract
本实用新型公开了一种料盘上料装置,用于解决现有的料盘一般由人工进行上料,导致料盘上料效率低下的技术问题。本实用新型中的输送带安装于机架上,输送带的第一端部设置有上料工位,上料工位上设置有储料仓,储料仓的下方设置有固定于机架上的顶升组件,顶升组件用于将多块堆叠的料盘进行顶升以脱离输送带;输送带的相对两侧设置有固定于机架上的抬升组件,抬升组件包括第一气缸、第二气缸、第三气缸以及托板;第一气缸安装于机架上,第一气缸的活塞杆连接有承载板,第二气缸安装于承载板上,第二气缸的活塞杆连接有支撑板,第三气缸安装于支撑板上,第三气缸的活塞杆连接有托板。
The utility model discloses a feeding device for a feeding tray, which is used to solve the technical problem that the existing feeding trays are generally manually loaded, resulting in low feeding efficiency of the feeding trays. The conveyor belt in the utility model is installed on the frame, the first end of the conveyor belt is provided with a feeding station, the feeding station is provided with a storage bin, and the lower part of the storage bin is provided with a material fixed on the frame The jacking assembly is used to lift a plurality of stacked material trays to be separated from the conveyor belt; the opposite sides of the conveyor belt are provided with lifting assemblies fixed on the frame, and the lifting assembly includes a first cylinder, a second Two cylinders, a third cylinder and a support plate; the first cylinder is installed on the frame, the piston rod of the first cylinder is connected with a bearing plate, the second cylinder is installed on the bearing plate, and the piston rod of the second cylinder is connected with a support plate, The third cylinder is mounted on the support plate, and the piston rod of the third cylinder is connected with the support plate.
Description
技术领域technical field
本实用新型涉及自动化上料技术领域,尤其涉及一种料盘上料装置。The utility model relates to the technical field of automatic feeding, in particular to a feeding device for a feeding tray.
背景技术Background technique
在自动化加工领域,为了实现产品的自动化加工,经常需要将多个待加工零件放置于料盘后进行上料。具体的操作步骤为,工作人员站在输送带的上料端,然后将料盘逐个地放置在输送带上,输送带将料盘输送到加工工位进行加工。In the field of automatic processing, in order to realize the automatic processing of products, it is often necessary to place multiple parts to be processed on the tray for loading. The specific operation steps are as follows: the staff stands on the feeding end of the conveyor belt, and then places the trays on the conveyor belt one by one, and the conveyor belt transports the trays to the processing station for processing.
由上述的方式可知,通过人手进行上料的方式,严重导致料盘额上料效率低下,并且随着操作人员的操作时间变长,其自身体力出现衰减,料盘上料的效率将逐步下降。It can be seen from the above method that the feeding method by hand will seriously lead to the low feeding efficiency of the feeding tray, and as the operation time of the operator becomes longer, the physical strength of the operator will be attenuated, and the feeding efficiency of the feeding tray will gradually decrease. .
因此,寻找一种能够解决上述技术问题的料盘上料装置成为本领域技术人员所研究的重要课题。Therefore, finding a tray feeding device that can solve the above-mentioned technical problems has become an important subject studied by those skilled in the art.
实用新型内容Utility model content
本实用新型实施例公开了一种料盘上料装置,用于解决现有的料盘一般由人工进行上料,导致料盘上料效率低下的技术问题。The embodiment of the utility model discloses a material tray feeding device, which is used to solve the technical problem that the existing material trays are generally manually loaded, resulting in low feeding efficiency of the material trays.
本实用新型实施例提供了一种料盘上料装置,包括机架和输送带;The embodiment of the utility model provides a material tray feeding device, which includes a frame and a conveyor belt;
所述输送带安装于所述机架上,所述输送带的第一端部设置有上料工位,所述上料工位上设置有储料仓,所述储料仓内从上到下依次堆叠有多块装有物料的料盘,所述储料仓的下方设置有固定于所述机架上的顶升组件,所述顶升组件用于将多块堆叠的料盘进行顶升以脱离所述输送带;The conveyor belt is installed on the frame, the first end of the conveyor belt is provided with a feeding station, and a storage bin is set on the feeding station, and the storage bin is arranged from top to bottom. A plurality of trays containing materials are stacked in sequence, and a jacking assembly fixed on the frame is arranged below the storage bin, and the jacking assembly is used to lift the multiple stacked trays. lift to disengage the conveyor belt;
所述输送带的相对两侧设置有固定于所述机架上的抬升组件,所述抬升组件包括第一气缸、第二气缸、第三气缸以及托板;Lifting assemblies fixed on the frame are provided on opposite sides of the conveyor belt, and the lifting assemblies include a first air cylinder, a second air cylinder, a third air cylinder and a pallet;
所述第一气缸安装于所述机架上,所述第一气缸的活塞杆连接有承载板,所述第一气缸可驱动所述承载板升降,所述第二气缸安装于所述承载板上,所述第二气缸的活塞杆连接有支撑板,所述第二气缸可驱动所述支撑板升降,所述第三气缸安装于所述支撑板上,所述第三气缸的活塞杆连接有所述托板,所述第三气缸可驱动所述托板对料盘进行支撑。The first air cylinder is installed on the frame, the piston rod of the first air cylinder is connected with a carrying plate, the first air cylinder can drive the carrying plate to rise and fall, and the second air cylinder is installed on the carrying plate Above, the piston rod of the second cylinder is connected with a support plate, the second cylinder can drive the support plate to rise and fall, the third cylinder is mounted on the support plate, and the piston rod of the third cylinder is connected With the support plate, the third air cylinder can drive the support plate to support the material tray.
可选地,所述抬升组件包括固定板、顶升气缸以及顶升板;Optionally, the lifting assembly includes a fixing plate, a lifting cylinder and a lifting plate;
所述固定板固定于所述机架上,且所述固定板位于所述储料仓的下方,所述顶升气缸安装于所述固定板上,所述顶升气缸的活塞杆与所述顶升板连接,所述顶升气缸可驱动所述顶升板升降。The fixing plate is fixed on the frame, and the fixing plate is located below the storage bin, the lifting cylinder is installed on the fixing plate, and the piston rod of the lifting cylinder is connected to the The jacking plate is connected, and the jacking cylinder can drive the jacking plate to rise and fall.
可选地,所述顶升板的相对两侧还设置有夹紧组件;Optionally, clamping assemblies are further provided on opposite sides of the lift plate;
所述夹紧组件包括夹紧气缸以及与所述夹紧气缸的活塞杆连接的夹爪,所述夹紧气缸可驱动所述夹爪对料盘进行夹紧。The clamping assembly includes a clamping cylinder and a clamping claw connected with a piston rod of the clamping cylinder, and the clamping cylinder can drive the clamping claw to clamp the material tray.
可选地,所述支撑板的底部连接有导向杆;Optionally, a guide rod is connected to the bottom of the support plate;
所述机架往外凸伸有连接块,所述连接块安装有直线轴承,所述导向杆滑动连接于所述直线轴承上,所述第二气缸驱动所述支撑板升降时,所述导向杆沿所述直线轴承滑动。A connecting block protrudes outward from the frame, a linear bearing is installed on the connecting block, and the guide rod is slidably connected to the linear bearing. When the second air cylinder drives the support plate to rise and fall, the guide rod slide along the linear bearing.
可选地,所述储料仓包括固定于所述机架上的第一限位杆、第二限位杆、第三限位杆以及第四限位杆;Optionally, the storage bin includes a first limit rod, a second limit rod, a third limit rod and a fourth limit rod fixed on the frame;
所述第一限位杆、所述第二限位杆、所述第三限位杆以及所述第四限位杆围设构成所述储料仓。The first limit rod, the second limit rod, the third limit rod and the fourth limit rod are encircled to form the storage bin.
可选地,所述输送带为皮带传动的输送带。Optionally, the conveyor belt is a belt-driven conveyor belt.
从以上技术方案可以看出,本实用新型实施例具有以下优点:As can be seen from the above technical solutions, the embodiments of the present utility model have the following advantages:
本实施例中的料盘上料装置在供料时,首先顶升组件对堆叠的多块料盘进行顶升,使它们脱离输送带,接着,抬升组件开设工作,第一气缸以及第二气缸对支撑板的高度位置进行调整,调整完毕后,第三气缸驱动托板对最最下方的一块料盘以上的所有托盘进行支撑,使得最下方的一块料盘与其它料盘进行分离,最后,顶升组件带动最下方的一块料盘下降,使最下方的一块料盘与输送带接触,从而使得最下方的一块料盘被输送带运输到后续的加工工位上进行加工。通过上述的设计,能够实现料盘的自动化上料,大大降低了操作人员的工作强度,有效地提升了料盘的上料效率。When the feeding device for feeding trays in this embodiment is feeding, firstly, the jacking assembly lifts the stacked multiple trays to separate them from the conveyor belt. Then, the lifting assembly works, the first cylinder and the second cylinder are opened. Adjust the height position of the support plate. After the adjustment, the third cylinder drives the support plate to support all the trays above the bottommost tray, so that the bottom tray is separated from the other trays. Finally, The jacking assembly drives the lowermost material tray to descend, so that the lowermost material tray is brought into contact with the conveyor belt, so that the lowermost material tray is transported by the conveyor belt to the subsequent processing station for processing. Through the above design, the automatic feeding of the feeding tray can be realized, the work intensity of the operator is greatly reduced, and the feeding efficiency of the feeding tray is effectively improved.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.
图1为本实用新型实施例中提供的一种料盘上料装置的结构示意图;Fig. 1 is the structural representation of a kind of tray feeding device provided in the embodiment of the utility model;
图2为本实用新型实施例中提供的一种料盘上料装置除去输送带后的结构示意图;2 is a schematic structural diagram of a tray feeding device provided in an embodiment of the present utility model after removing the conveyor belt;
图3为本实用新型实施例中提供的一种料盘上料装饰的抬升组件的结构示意图;FIG. 3 is a schematic structural diagram of a lifting assembly for feeding decoration on a tray provided in an embodiment of the present invention;
图4为本实用新型实施例中提供的一种料盘上料装置的顶升组件与料盘配合时的结构示意图;4 is a schematic structural diagram of a lifting component of a tray feeding device provided in an embodiment of the present utility model when it cooperates with the tray;
图5为本实用新型实施例中提供的一种料盘上料装置的顶升组件的结构示意图;5 is a schematic structural diagram of a jacking assembly of a tray feeding device provided in an embodiment of the present utility model;
图6为本实用新型实施例中提供的一种料盘上料装置的料盘的结构示意图;6 is a schematic structural diagram of a tray of a tray feeding device provided in an embodiment of the present invention;
图示说明:机架1;输送带2;储料仓3;第一限位杆301、第二限位杆302、第三限位杆303;第四限位杆304;抬升组件4;第一气缸401;承载板402;第二气缸403;支撑板404;第三气缸405;托板406;连接块407;导向杆408;直线轴承409;顶升组件5;固定板501;顶升气缸502;顶升板503;料盘6;夹紧组件7;夹紧气缸701;夹爪702。Description: frame 1; conveyor belt 2; storage bin 3;
具体实施方式Detailed ways
本实用新型实施例公开了一种料盘上料装置,用于解决现有的料盘一般由人工进行上料,导致料盘上料效率低下的技术问题。The embodiment of the utility model discloses a material tray feeding device, which is used to solve the technical problem that the existing material trays are generally manually loaded, resulting in low feeding efficiency of the material trays.
为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和具体实施方式对本实用新型作进一步的详细说明。显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make those skilled in the art better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1至图6,本实用新型实施例中提供的一种料盘上料装置,包括:Please refer to FIG. 1 to FIG. 6 , a tray feeding device provided in the embodiment of the present utility model includes:
机架1和输送带2;Frame 1 and conveyor belt 2;
所述输送带2安装于所述机架1上,所述输送带2的第一端部设置有上料工位,所述上料工位上设置有储料仓3,所述储料仓3内从上到下依次堆叠有多块装有物料的料盘6,所述储料仓3的下方设置有固定于所述机架1上的顶升组件5,所述顶升组件5用于将多块堆叠的料盘6进行顶升以脱离所述输送带2;The conveyor belt 2 is installed on the frame 1, the first end of the conveyor belt 2 is provided with a feeding station, and the feeding station is provided with a storage bin 3, and the storage bin is 3. A plurality of trays 6 containing materials are stacked in sequence from top to bottom. Below the storage bin 3 is a
所述输送带2的相对两侧设置有固定于所述机架1上的抬升组件4,所述抬升组件4包括第一气缸401、第二气缸403、第三气缸405以及托板406;Lifting assemblies 4 fixed on the frame 1 are provided on opposite sides of the conveyor belt 2 , and the lifting assemblies 4 include a
所述第一气缸401安装于所述机架1上,所述第一气缸401的活塞杆连接有承载板402,所述第一气缸401可驱动所述承载板402升降,所述第二气缸403安装于所述承载板402上,所述第二气缸403的活塞杆连接有支撑板404,所述第二气缸403可驱动所述支撑板404升降,所述第三气缸405安装于所述支撑板404上,所述第三气缸405的活塞杆连接有所述托板406,所述第三气缸405可驱动所述托板406对料盘6进行支撑。The
本实施例中的料盘6上料装置在供料时,首先顶升组件5对堆叠的多块料盘6进行顶升,使它们脱离输送带2,接着,抬升组件4开设工作,第一气缸401以及第二气缸403对支撑板404的高度位置进行调整,调整完毕后,第三气缸405驱动托板406对最最下方的一块料盘6以上的所有托盘进行支撑,使得最下方的一块料盘6与其它料盘6进行分离,最后,顶升组件5带动最下方的一块料盘6下降,使最下方的一块料盘6与输送带2接触,从而使得最下方的一块料盘6被输送带2运输到后续的加工工位上进行加工。通过上述的设计,能够实现料盘6的自动化上料,大大降低了操作人员的工作强度,有效地提升了料盘6的上料效率。When the feeding device of the feeding tray 6 in this embodiment is feeding, firstly, the
进一步地,本实施例中的抬升组件4包括固定板501、顶升气缸502以及顶升板503;Further, the lifting assembly 4 in this embodiment includes a
所述固定板501固定于所述机架1上,且所述固定板501位于所述储料仓3的下方,所述顶升气缸502安装于所述固定板501上,所述顶升气缸502的活塞杆与所述顶升板503连接,所述顶升气缸502可驱动所述顶升板503升降。The
需要说明的是,当需要对料盘6进行上料时,顶升气缸502的活塞杆伸出,活塞杆驱动顶升板503往上移动以使得储料仓3内的多块堆叠的料盘6脱离输送带2。It should be noted that when the material tray 6 needs to be loaded, the piston rod of the jacking
进一步地,上述的顶升板503的相对两侧还设置有夹紧组件7;Further, the opposite sides of the above-mentioned
所述夹紧组件7包括夹紧气缸701以及与所述夹紧气缸701的活塞杆连接的夹爪702,所述夹紧气缸701可驱动所述夹爪702对料盘6进行夹紧。The clamping assembly 7 includes a
需要说明的是,当需要对料盘6进行上料时,所述夹紧气缸701驱动夹爪702对最下方的料盘6进行夹紧,然后,顶升气缸502驱动顶升板503往上移动,通过上述的设计,可以防止最下方的一块料盘6出现位移的情况。It should be noted that when the material tray 6 needs to be loaded, the
进一步地,所述支撑板404的底部连接有导向杆408;Further, a
所述机架1往外凸伸有连接块407,所述连接块407安装有直线轴承409,所述导向杆408滑动连接于所述直线轴承409上,所述第二气缸403驱动所述支撑板404升降时,所述导向杆408沿所述直线轴承409滑动。A connecting
需要说明的是,通过上述的设计,可使得支撑板404在上升或下降的过程中更加平稳和顺畅。It should be noted that, through the above design, the
进一步地,所述储料仓3包括固定于所述机架1上的第一限位杆301、第二限位杆302、第三限位杆303以及第四限位杆304;Further, the storage bin 3 includes a
所述第一限位杆301、所述第二限位杆302、所述第三限位杆303以及所述第四限位杆304围设构成所述储料仓3。The
需要说明的是,所述储料仓3为镂空式结构,并且所述储料仓3的横截面为矩形。It should be noted that the storage bin 3 is a hollow structure, and the cross section of the storage bin 3 is rectangular.
进一步地,所述输送带2为皮带传动的输送带2。Further, the conveyor belt 2 is a belt-driven conveyor belt 2 .
需要说明的是,所述输送带2为现有技术,设计人员可根据具体需求选择合适类型的输送带2。本实施例并不对输送带2的具体类型进行限制。It should be noted that the conveyor belt 2 is in the prior art, and the designer can select a suitable type of conveyor belt 2 according to specific needs. This embodiment does not limit the specific type of the conveyor belt 2 .
本实施例中的料盘6上料装置的具体工作原理:The specific working principle of the feeding device for the feeding tray 6 in this embodiment:
当需要对料盘6进行上料时,夹紧气缸701驱动夹爪702对最下方的一块料盘6进行夹紧,然后顶升气缸502驱动顶升板503往上移动以将多块堆叠进行顶升以使它们脱离输送带2,接着抬升组件4工作,第一气缸401和第二气缸403调整支撑板404的高度,使得第三气缸405上的托板406与最下方的第二块料盘6相对齐,接着,第三气缸405驱动托板406将对做最下方的一块料盘6以上的所有托盘进行支撑,使得最下方的一块料盘6与其它的料盘6进行分离,最后,顶升气缸502驱动顶升板503下降,顶升板503带动最下方的一块料盘6下降,使最下方的一块料盘6与输送带2接触,夹紧气缸701松开夹爪702,从而使得最下方的一块料盘6被输送带2运输到后续的加工工位上进行加工。如此循环,最终使得储料仓3内的每块料盘6都被输出到输送带2上。When the material tray 6 needs to be loaded, the
以上对本实用新型所提供的一种料盘上料装置进行了详细介绍,对于本领域的一般技术人员,依据本实用新型实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。A kind of tray feeding device provided by the present invention has been introduced in detail above. For those skilled in the art, according to the idea of the embodiment of the present invention, there will be changes in the specific implementation and application scope. , to sum up, the content of this specification should not be construed as a limitation to the present invention.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115056014A (en) * | 2022-08-11 | 2022-09-16 | 赫比(成都)精密塑胶制品有限公司 | Numerical control machine tool and automatic material changing method thereof |
CN115709897A (en) * | 2022-12-05 | 2023-02-24 | 苏州天准科技股份有限公司 | Lens glass loading attachment, washing and flaw detection system |
CN116133278A (en) * | 2023-04-13 | 2023-05-16 | 南京农业大学 | Tray-mounted material supply device for chip mounter |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115056014A (en) * | 2022-08-11 | 2022-09-16 | 赫比(成都)精密塑胶制品有限公司 | Numerical control machine tool and automatic material changing method thereof |
CN115709897A (en) * | 2022-12-05 | 2023-02-24 | 苏州天准科技股份有限公司 | Lens glass loading attachment, washing and flaw detection system |
CN116133278A (en) * | 2023-04-13 | 2023-05-16 | 南京农业大学 | Tray-mounted material supply device for chip mounter |
CN116133278B (en) * | 2023-04-13 | 2023-06-09 | 南京农业大学 | Reel material supply device for placement machine |
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