CN216421887U - A cutting waste recycling device for automatic machine tools - Google Patents
A cutting waste recycling device for automatic machine tools Download PDFInfo
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- CN216421887U CN216421887U CN202122894423.0U CN202122894423U CN216421887U CN 216421887 U CN216421887 U CN 216421887U CN 202122894423 U CN202122894423 U CN 202122894423U CN 216421887 U CN216421887 U CN 216421887U
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- 239000002699 waste material Substances 0.000 title claims abstract description 27
- 238000005520 cutting process Methods 0.000 title claims abstract description 16
- 238000004064 recycling Methods 0.000 title claims description 12
- 238000004140 cleaning Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 230000001681 protective effect Effects 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 7
- 239000012535 impurity Substances 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机床切割技术领域,具体为一种自动化机床用切割废料回收装置。The utility model relates to the technical field of machine tool cutting, in particular to a cutting waste recycling device for automatic machine tools.
背景技术Background technique
自动化机床控制系统能够逻辑地处理具有控制编码或其他符号指令规定的程序,并将其译码,用代码化的数字表示,通过信息载体输入数控装置,经运算处理由数控装置发出各种控制信号,控制机床的动作,按图纸要求的形状和尺寸,自动地将零件加工出来,自动化机床能较好地解决了复杂、精密、小批量、多品种的零件加工问题,是一种柔性的、高效能的机床。The automatic machine tool control system can logically process programs with control codes or other symbolic instructions, decode them, represent them with coded numbers, input them into the numerical control device through the information carrier, and send out various control signals from the numerical control device after operation processing. , Control the action of the machine tool, and automatically process the parts according to the shape and size required by the drawings. The automatic machine tool can better solve the problem of complex, precise, small batch, and multi-variety parts processing. It is a flexible and efficient. capable machine.
现有的为机床用切割废料回收装置会通过泵体和水箱对废屑进行喷液除尘或者通过过滤板对废屑进行过滤,对喷液水进行回收,但是,其过滤板的过滤效果差,且不便于对过滤板清洗,影响过滤板的正常使用。The existing cutting waste recycling device for machine tools will spray liquid to remove the waste through the pump body and the water tank, or filter the waste through the filter plate, and recycle the spray water, but the filter effect of the filter plate is poor. And it is inconvenient to clean the filter plate, which affects the normal use of the filter plate.
实用新型内容Utility model content
本实用新型的目的在于提供一种自动化机床用切割废料回收装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a cutting waste recycling device for automatic machine tools, so as to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种自动化机床用切割废料回收装置,包括支撑架,所述支撑架的顶部固定连接有接料筒,所述接料筒的下方设置有水箱,所述水箱的一侧安装有泵体,所述水箱的顶部固定连接有过滤筒,所述过滤筒的内部固定连接有第二过滤板和第三过滤板,所述第二过滤板的上方设置有喷液管,所述第二过滤板和第三过滤板之间设置有防护壳,所述防护壳的内部安装有双轴电机,所述双轴电机顶端的输出轴贯穿至第二过滤板的上方且固定连接有第二清理板,所述第二清理板的底部固定连接有第二清理毛刷,所述双轴电机底端的输出轴贯穿至第三过滤板的下方且固定连接有第一清理板,所述第一清理板的底部固定连接有第一清理毛刷,所述第二过滤板的一侧开设有第一出料条形口,所述,所述第三过滤板的一侧开设有第二出料条形口。In order to achieve the above purpose, the utility model provides the following technical solutions: a cutting waste recycling device for an automated machine tool, comprising a support frame, a material receiving cylinder is fixedly connected to the top of the supporting frame, and a water tank is provided below the material receiving cylinder , a pump body is installed on one side of the water tank, a filter cartridge is fixedly connected to the top of the water tank, a second filter plate and a third filter plate are fixedly connected to the inside of the filter cartridge, and the upper part of the second filter plate A liquid spray pipe is provided, a protective casing is arranged between the second filter plate and the third filter plate, a biaxial motor is installed inside the protective casing, and the output shaft at the top of the biaxial motor penetrates to the second filter plate. The top of the plate is fixedly connected with a second cleaning plate, the bottom of the second cleaning plate is fixedly connected with a second cleaning brush, the output shaft of the bottom end of the biaxial motor penetrates to the bottom of the third filter plate and is fixedly connected with A first cleaning plate, the bottom of the first cleaning plate is fixedly connected with a first cleaning brush, one side of the second filter plate is provided with a first discharge strip opening, and the third filter plate is A second discharge bar-shaped opening is opened on one side.
优选的,所述第二过滤板下方靠近第一出料条形口的一侧设置有第一接料网箱,所述第三过滤板下方靠近第二出料条形口的一侧设置有第二接料网箱,所述第一出料条形口与第一接料网箱呈同轴设置,所述第二出料条形口与第二接料网箱呈同轴设置。Preferably, a first material receiving cage is provided below the second filter plate on the side close to the first discharge strip opening, and a side close to the second discharge strip opening is provided under the third filter plate. For the second material receiving cage, the first material discharging bar-shaped opening is coaxially arranged with the first material receiving cage, and the second material discharging bar-shaped opening is coaxially arranged with the second material receiving cage.
优选的,所述接料筒内壁的两侧均固定连接有固定块,所述固定块的上方放置有第一过滤板。Preferably, both sides of the inner wall of the material receiving cylinder are fixedly connected with fixing blocks, and a first filter plate is placed above the fixing blocks.
优选的,所述泵体的输出端连接有通液管,所述通液管的一端与喷液管连接,所述喷液管呈环形设置,且所述喷液管的内壁均匀安装有若干个喷头。Preferably, the output end of the pump body is connected with a liquid passage pipe, one end of the liquid passage pipe is connected with the liquid spray pipe, the liquid spray pipe is arranged in a ring shape, and the inner wall of the liquid spray pipe is evenly installed with several a sprinkler.
优选的,所述第二过滤板位于第三过滤板的上方,所述第一过滤板的网孔直径大于第二过滤板的网孔直径,所述第二过滤板的网孔直径大于第三过滤板的网孔直径,所述第二过滤板的网孔直径等于第一接料网箱的网孔直径,所述第三过滤板的网孔直径等于第二接料网箱的网孔直径。Preferably, the second filter plate is located above the third filter plate, the mesh diameter of the first filter plate is larger than the mesh diameter of the second filter plate, and the mesh diameter of the second filter plate is larger than that of the third filter plate. The mesh diameter of the filter plate, the mesh diameter of the second filter plate is equal to the mesh diameter of the first feeding cage, the mesh diameter of the third filter plate is equal to the mesh diameter of the second feeding cage .
优选的,所述过滤筒外部靠近第一接料条形口的一侧设置有第一筒盖,所述过滤筒外部靠近第二接料条形口的一侧设置有第二筒盖。Preferably, a first cylinder cover is provided on the side of the outside of the filter cartridge close to the first feeding bar-shaped opening, and a second cylinder cover is provided on the side of the outside of the filter cartridge near the second feeding bar-shaped opening.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型通过第一过滤板、过滤筒、第二过滤板、第一出料条形口、第三过滤板、防护壳、双轴电机、第一清理板、第一清理毛刷、第二清理板、第二清理毛刷、第一接料网箱、第二接料网箱、水箱和泵体的设置,泵体通过管道和通液管将水抽入到喷液管中,喷头喷出的水洒向经过的废屑,对废屑进行除尘,然后通过第二过滤板和第三过滤板对废屑与水的混合液进行过滤,且过滤效果好,过滤掉的水重新流入到箱体中,避免泵体抽取水时会抽取到颗粒较大的废屑而造成其泵体的堵塞,一段时间后,启动双轴电机,双轴电机顶端输出轴带动第二清理板和第二清理毛刷在第二过滤板上转动,双轴电机底端输出轴带动第一清理板和第一清理毛刷在第三过滤板上转动,对第二过滤板和第三过滤板上的杂质进行清理,清理后的杂质通过第一出料条形口和第二出料条形口落入到第一接料网箱和第二接料网箱中,从而保持了第二过滤板和第三过滤板的过滤效果,避免第二过滤板和第三过滤板的堵塞。The utility model adopts a first filter plate, a filter cylinder, a second filter plate, a first discharge bar-shaped opening, a third filter plate, a protective shell, a double-shaft motor, a first cleaning plate, a first cleaning brush, and a second cleaning plate. The setting of the cleaning plate, the second cleaning brush, the first feeding cage, the second feeding cage, the water tank and the pump body. The outgoing water is sprinkled on the passing waste to remove dust, and then the mixture of waste and water is filtered through the second filter plate and the third filter plate, and the filtration effect is good, and the filtered water flows back into the In the box body, when the pump body is pumping water, it will avoid the blockage of the pump body due to the large particles being extracted by the pump body. The cleaning brush rotates on the second filter plate, and the output shaft of the bottom end of the double-shaft motor drives the first cleaning plate and the first cleaning brush to rotate on the third filter plate, and cleans the impurities on the second filter plate and the third filter plate. After cleaning, the cleaned impurities fall into the first and second receiving cages through the first and second discharging strips, thereby maintaining the second filter plate and the second filter. The filtering effect of the three filter plates avoids the blockage of the second filter plate and the third filter plate.
附图说明Description of drawings
图1为本实用新型整体的结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型中接料筒的内部结构示意图;2 is a schematic diagram of the internal structure of the material receiving cylinder in the utility model;
图3为本实用新型中过料筒的内部结构示意图;Figure 3 is a schematic diagram of the internal structure of the feeding barrel in the utility model;
图4为本实用新型中第二过滤板的俯视结构示意图;Fig. 4 is the top view structure schematic diagram of the second filter plate in the utility model;
图5为本实用新型中过滤筒的正视结构示意图。Fig. 5 is the front view structure schematic diagram of the filter cartridge in the utility model.
图中:10、支撑架;11、接料筒;111、固定块;1112、第一过滤板;;20、过滤筒;201、第一筒盖;202、第二筒盖;21、喷液管;22、第二过滤板;221、第一出料条形口;23、第三过滤板;24、防护壳;25、双轴电机;26、第一清理板;261、第一清理毛刷;27、第二清理板;271、第二清理毛刷;28、第一接料网箱;29、第二接料网箱;30、水箱;31、泵体;311、通液管。In the figure: 10, support frame; 11, receiving cylinder; 111, fixing block; 1112, first filter plate; 20, filter cartridge; 201, first cylinder cover; 202, second cylinder cover; 21, liquid spray Tube; 22, the second filter plate; 221, the first discharge bar; 23, the third filter plate; 24, the protective shell; 25, the double-shaft motor; 26, the first cleaning plate; 261, the
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-5,本实用新型提供技术方案:一种自动化机床用切割废料回收装置,包括支撑架10,支撑架10的顶部固定连接有接料筒11,接料筒11的下方设置有水箱30,水箱30的内部注有水,水箱30的一侧安装有泵体31,泵体31的输入端通过管道与水箱30的内部连通,水箱30的顶部固定连接有过滤筒20,过滤筒20的底端贯穿至水箱30的内部,过滤筒20的内部固定连接有第二过滤板22和第三过滤板23,第二过滤板22的上方设置有喷液管21,第二过滤板22和第三过滤板23之间设置有防护壳24,防护壳24通过支架与过滤筒20的内壁固定连接,防护壳24的内部安装有双轴电机25,通过防护壳24对双轴电机25起到防水的作用,双轴电机25顶端的输出轴贯穿至第二过滤板22的上方且固定连接有第二清理板27,第二清理板27的底部固定连接有第二清理毛刷271,双轴电机25底端的输出轴贯穿至第三过滤板23的下方且固定连接有第一清理板26,第一清理板26的底部固定连接有第一清理毛刷261,第二过滤板22的一侧开设有第一出料条形口221,第三过滤板23的一侧开设有第二出料条形口,进一步的,第一清理毛刷261与第三过滤板23的顶部相抵触,第二清理毛刷271与第二过滤板22的顶部相抵触,从而更好的对第二过滤板22和第三过滤板23进行清洗,进一步地,第一出料条形口221沿第二过滤板22的中心开设,且第一出料条形口221的长度等于或小于第二过滤板22的半径,第二出料条形口沿第三过滤板23的中心开设,且第二出料条形口的长度等于或小于第三过滤板23的半径。1-5, the present utility model provides a technical solution: a cutting waste recycling device for an automatic machine tool, comprising a
其中,第二过滤板22下方靠近第一出料条形口221的一侧设置有第一接料网箱28,第三过滤板23下方靠近第二出料条形口的一侧设置有第二接料网箱29,第一出料条形口221与第一接料网箱28呈同轴设置,第二出料条形口与第二接料网箱29呈同轴设置,第一接料网箱28和第二接料网箱29均通过固定板放置在过滤筒20的内部。Wherein, the side of the
其中,接料筒11内壁的两侧均固定连接有固定块111,固定块111的上方放置有第一过滤板1112,通过第一过滤板1112可以滞留机床中产生出的较大体积的废料或者机床掉落的加工工件,取出第一过滤板1112以便于对它们清洁。。Wherein, both sides of the inner wall of the
其中,泵体31的输出端连接有通液管311,通液管311的一端与喷液管21连接,喷液管21呈环形设置,喷液管21的外壁与过滤筒20的内壁固定连接,且喷液管21的内壁均匀安装有若干个喷头。The output end of the
其中,第二过滤板22位于第三过滤板23的上方,第一过滤板1112的网孔直径大于第二过滤板22的网孔直径,第二过滤板22的网孔直径大于第三过滤板23的网孔直径,第二过滤板22的网孔直径等于第一接料网箱的网孔直径,第三过滤板23的网孔直径等于第二接料网箱的网孔直径。The
其中,过滤筒20外部靠近第一接料条形口的一侧设置有第一筒盖201,过滤筒20外部靠近第二接料条形口的一侧设置有第二筒盖202,通过打开第一筒盖201活和第二筒盖202可便于取出第一接料网箱28和第二接料网箱29。Wherein, a
工作原理:将接料筒11的顶部对准机床的排废料口,机床切割产生的废屑首先会落入到接料筒11内部的第一过滤板1112上,第一过滤板1112会滞留机床中切割时落入较大体积的废料或者机床掉落的加工工件,颗粒较小的废屑会通过第一过滤板1112落入到第二过滤板22上,启动泵体31,泵体31通过管道和通液管311将水抽入到喷液管21中,喷头喷出的水洒向经过的废屑,对废屑进行除尘,然后通过第二过滤板22和第三过滤板23对废屑与水的混合液进行过滤,且过滤效果好,过滤掉的水重新流入到箱体中,避免泵体31抽取水时会抽取到颗粒较大的废屑而造成其泵体31的堵塞,一段时间后,启动双轴电机25,双轴电机25顶端输出轴带动第二清理板27和第二清理毛刷271在第二过滤板22上转动,双轴电机25底端输出轴带动第一清理板26和第一清理毛刷261在第三过滤板23上转动,对第二过滤板22和第三过滤板23上的杂质进行清理,清理后的杂质通过第一出料条形口221和第二出料条形口落入到第一接料网箱28和第二接料网箱29中,从而保持了第二过滤板22和第三过滤板23的过滤效果,避免第二过滤板22和第三过滤板23的堵塞。Working principle: Align the top of the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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