CN216405468U - Offshore wind power truss concrete cylindrical foundation - Google Patents
Offshore wind power truss concrete cylindrical foundation Download PDFInfo
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- CN216405468U CN216405468U CN202122579446.2U CN202122579446U CN216405468U CN 216405468 U CN216405468 U CN 216405468U CN 202122579446 U CN202122579446 U CN 202122579446U CN 216405468 U CN216405468 U CN 216405468U
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- 239000004567 concrete Substances 0.000 title claims abstract description 47
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 131
- 239000010959 steel Substances 0.000 claims abstract description 131
- 239000003351 stiffener Substances 0.000 claims description 36
- 239000002131 composite material Substances 0.000 claims description 12
- 230000002787 reinforcement Effects 0.000 claims 3
- 238000005253 cladding Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 5
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 5
- 241001330002 Bambuseae Species 0.000 abstract 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 5
- 239000011425 bamboo Substances 0.000 abstract 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 239000004927 clay Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003653 coastal water Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及海上风电基础结构,尤其是涉及一种海上风电桁架混凝土筒型基础及施工方法。The utility model relates to an offshore wind power foundation structure, in particular to an offshore wind power truss concrete cylinder foundation and a construction method.
背景技术Background technique
基于我国近海区域较大部分是淤泥、粉质黏土等软弱地基条件,为满足地基承载力和基础变形要求,通常采用传统的桩基础(如单桩基础和导管架基础),传统的桩基础形式需要大型吊装船和打桩船辅助施工,通过锤击打桩,桩穿透软弱土层进入较好的持力层,造价较高且工期长。Due to the weak foundation conditions such as silt and silty clay in the offshore area of my country, in order to meet the requirements of foundation bearing capacity and foundation deformation, traditional pile foundations (such as single pile foundation and jacket foundation) are usually used. Large hoisting ships and piling ships are needed to assist the construction. By hammering the piles, the piles penetrate the weak soil layer and enter a better bearing layer, which is costly and has a long construction period.
随着海上风电机组单机容量的增大,采用传统单桩及导管架基础需要增大基础的尺寸和材料用量,且大直径单桩打桩受到施工设备的限制成为难以逾越的问题。针对此问题,专利CN107761755A、专利CN106759445和专利CN102877478A公开了一种吸力式复合筒型基础,逐渐被用于海上风电,筒型基础的负压下沉安装方式(如专利CN105926661A)避免了繁琐的打桩流程,筒型基础由于其受力特性和施工方法,适用于有一定承载力的黏土、砂土等土层。但上述吸力式复合筒型基础仍存在以下弊端:(1)下部筒体采用薄壁钢板,在其上制造过渡段时为避免筒壁屈曲,在基础的制造、运输、安装、下沉期间均有一定风险;(2)过渡段和底板荷载传力方式复杂,无法充分运用筒基础下部结构承载;(3)外仓板过长在负压下沉过程中容易产生屈曲。With the increase of the single-unit capacity of offshore wind turbines, the use of traditional monopile and jacket foundations needs to increase the size and material consumption of the foundation, and the limitation of large-diameter monopile piling by construction equipment has become an insurmountable problem. In response to this problem, patent CN107761755A, patent CN106759445 and patent CN102877478A disclose a suction-type composite cylindrical foundation, which is gradually used in offshore wind power. Due to its stress characteristics and construction method, the cylindrical foundation is suitable for clay, sand and other soil layers with certain bearing capacity. However, the above-mentioned suction composite cylindrical foundation still has the following drawbacks: (1) The lower cylindrical body is made of thin-walled steel plate, in order to avoid the buckling of the cylindrical wall when manufacturing the transition section on it, during the manufacturing, transportation, installation and sinking of the foundation There are certain risks; (2) The load transmission method of the transition section and the bottom plate is complicated, and the lower structure of the tube foundation cannot be fully used for bearing capacity; (3) The outer silo slab is too long and is prone to buckling during the negative pressure sinking process.
实用新型内容Utility model content
为解决以上问题,本实用新型提供一种海上风电桁架混凝土筒型基础,该基础筒壁采用混凝土包钢结构,具有筒壁不会屈曲、减小底板跨度方便支模、基础浮运重心低、稳性佳和筒壁模块化拼装施工效率高等优势,适用于淤泥、淤泥质土和粉土等软弱地基。In order to solve the above problems, the utility model provides an offshore wind power truss concrete cylinder foundation, the base cylinder wall adopts a concrete clad steel structure, and has the advantages of no buckling of the cylinder wall, reduced base plate span, convenient formwork support, low foundation floating center of gravity, It has the advantages of good stability and high construction efficiency of modular assembly of the cylinder wall, which is suitable for soft foundations such as silt, silty soil and silt.
本实用新型采用的技术方案是:一种海上风电桁架混凝土筒型基础,包括多边形筒壁,其特征在于:所述多边形筒壁由多个相同结构的钢桁架混凝土组合筒壁模块拼装而成,所述钢桁架混凝土组合筒壁模块包括模块内包钢、模块外包钢、竖向加劲肋、横向加劲肋、斜向加劲肋和对拉支撑,所述模块内包钢和模块外包钢之间填充有混凝土,所述模块内包钢和模块外包钢上均沿竖直方向均匀设有多根水平设置的横向加劲肋,所述模块内包钢上的横向加劲肋之间及模块外包钢上的横向加劲肋之间均沿水平方向均匀设有多根竖直设置的竖向加劲肋;所述模块内包钢上的横向加劲肋与对应的模块外包钢上的横向加劲肋之间设有水平设置的对拉支撑,所述对拉支撑、横向加劲肋和竖向加劲肋之间设有水平设置的斜向加劲肋。筒壁采用混凝土包钢结构,在负压下沉过程中筒壁不会屈曲,在位时稳定性好;筒壁由多个相同结构的钢桁架混凝土组合筒壁模块拼装而成,施工效率高,缩短筒型基础制造工期,且可实现一步式整体安装。The technical scheme adopted by the utility model is: an offshore wind power truss concrete cylinder foundation, comprising a polygonal cylinder wall, characterized in that: the polygonal cylinder wall is assembled by a plurality of steel truss concrete combined cylinder wall modules of the same structure, The steel truss concrete composite cylinder wall module includes module inner-clad steel, module outer-clad steel, vertical stiffeners, transverse stiffeners, oblique stiffeners and tension supports. Filled with concrete, the inner clad steel of the module and the outer steel of the module are uniformly provided with a plurality of horizontally arranged transverse stiffeners along the vertical direction, between the transverse stiffeners on the inner clad steel of the module and outside the module A plurality of vertically arranged vertical stiffeners are evenly arranged between the transverse stiffeners on the clad steel along the horizontal direction; the transverse stiffeners on the inner clad steel of the module and the corresponding transverse stiffeners on the outer clad steel of the module A horizontally-arranged pair of tensile supports is arranged therebetween, and a horizontally arranged oblique stiffening rib is arranged between the pair of tensile supports, the transverse stiffening rib and the vertical stiffening rib. The cylinder wall adopts a concrete-clad steel structure, which will not buckle during the negative pressure sinking process, and has good stability in position; the cylinder wall is assembled from multiple steel truss concrete combined cylinder wall modules with the same structure, and the construction efficiency is high. , shorten the manufacturing period of the cylindrical foundation, and can realize one-step integral installation.
作为优选,所述模块内包钢和模块外包钢的厚度均为3~20mm,所述模块内包钢和模块外包钢之间填充的混凝土厚度为100~500mm。Preferably, the thickness of the inner clad steel of the module and the outer steel of the module are both 3-20 mm, and the thickness of the concrete filled between the inner clad steel of the module and the outer steel of the module is 100 to 500 mm.
作为优选,所述多边形筒壁的横截面为正多边形,边数为4~12,边长为10~30m。Preferably, the cross section of the polygonal cylinder wall is a regular polygon, the number of sides is 4-12, and the side length is 10-30m.
作为优选,所述竖向加劲肋采用L型钢,宽度为筒壁高度的1/20~1/10。Preferably, the vertical stiffening rib is L-shaped steel, and the width is 1/20-1/10 of the height of the cylinder wall.
作为优选,所述横向加劲肋采用L型钢,宽度为筒壁宽度的1/20~1/10。Preferably, the transverse stiffener is L-shaped steel, and the width is 1/20-1/10 of the width of the cylinder wall.
作为优选,所述斜向加劲肋和对拉支撑均采用L型钢,斜向加劲肋连接竖向与横向加劲肋,其尺寸根据竖向、横向加劲肋布置确定;对拉支撑连接模块内外包钢,对拉支撑的尺寸为筒壁的厚度。Preferably, the oblique stiffeners and the anti-tension support are made of L-shaped steel, the oblique stiffeners are connected to the vertical and lateral stiffeners, and their dimensions are determined according to the arrangement of the vertical and lateral stiffeners; , the size of the tension support is the thickness of the cylinder wall.
作为优选,相邻所述钢桁架混凝土组合筒壁模块之间通过筒壁角点连接。Preferably, the adjacent steel truss concrete composite cylinder wall modules are connected through cylinder wall corner points.
作为优选,所述多边形筒壁与筒顶钢板围合成一个上端封闭、下端开口的筒型空腔结构,所述筒型空腔结构内设有分舱钢板和中心舱钢板,所述分舱钢板和中心舱钢板将筒型空腔结构沿轴线分割成多个分仓腔;所述中心舱钢板合围成与多边形筒壁相似的正多边形结构,相邻所述中心舱钢板连接线与分舱钢板连接线的交点设置角点钢管混凝土柱。Preferably, the polygonal cylindrical wall and the top steel plate are enclosed to form a cylindrical cavity structure with a closed upper end and an open lower end, and the cylindrical cavity structure is provided with a subdivision steel plate and a central cabin steel plate, and the subdivision steel plate The cylindrical cavity structure is divided into a plurality of sub-silo cavities along the axis with the central cabin steel plate; the central cabin steel plate is combined to form a regular polygonal structure similar to the polygonal cylinder wall, and the connecting line of the adjacent central cabin steel plate and the sub-cabin steel plate The intersection of the connecting line sets the corner point of the CFST column.
进一步的,所述多边形筒壁、分舱钢板和中心舱钢板厚度为100~500mm,筒顶钢板厚度100~500mm。Further, the thickness of the polygonal cylinder wall, the sub-cabin steel plate and the central cabin steel plate is 100-500 mm, and the thickness of the cylinder-top steel plate is 100-500 mm.
进一步的,所述角点钢管混凝土柱直径100~800mm,钢管壁厚5~80mm,高度根据实际水文地质条件计算确定。角点钢管混凝土柱顶部与筒体上部结构连接,钢管内部可填充钢筋混凝土、钢筋网片或素混凝土,以增加结构的抗压性能和稳定性。Further, the diameter of the CFST column at the corner point is 100-800 mm, the wall thickness of the steel pipe is 5-80 mm, and the height is calculated and determined according to the actual hydrogeological conditions. The top of the CFST column at the corner point is connected to the upper structure of the cylinder, and the inside of the steel tube can be filled with reinforced concrete, reinforced mesh or plain concrete to increase the compressive performance and stability of the structure.
本实用新型取得的有益效果是:本实用新型的筒壁采用混凝土包钢结构,在负压下沉过程中筒壁不会屈曲,在位时稳定性好;筒壁由多个相同结构的钢桁架混凝土组合筒壁模块拼装而成,施工效率高,缩短筒型基础制造工期,且可实现一步式整体安装。本实用新型的筒型基础,不仅具有承载面积大、可负压下沉,可一步式安装、在位时稳定性良好等传统筒型基础的优点,且独有筒壁不会屈曲、减小底板跨度方便支模、基础浮运重心低、稳性佳、筒壁模块化拼装施工效率高等优势,缩短了筒型基础制造工期,提高了基础下沉的稳定性,相比于同一场地的常规复合筒型基础可减少综合造价10%~25%,适用于我国近海大部分具有软弱覆盖层的海域。本实用新型的筒型基础可以提高单桩的水平承载性能,能在与普通钢管桩提供相同水平刚度的条件下减小桩径,满足现有的沉桩设备以及钻工嵌岩设备对于桩径的要求,同时可大幅降低钢材用量,经济性好,有利于推广利用。The beneficial effects obtained by the utility model are as follows: the cylinder wall of the utility model adopts a concrete-clad steel structure, the cylinder wall will not be buckled during the negative pressure sinking process, and the stability is good when it is in place; The truss concrete combined cylinder wall module is assembled, which has high construction efficiency, shortens the manufacturing period of the cylinder foundation, and can realize one-step overall installation. The cylindrical foundation of the utility model not only has the advantages of a large bearing area, can sink under negative pressure, can be installed in one step, and has good stability when in place, etc. The bottom plate span is convenient for form support, the foundation floating center of gravity is low, the stability is good, and the construction efficiency of the modular assembly of the cylinder wall is high, which shortens the construction period of the cylinder foundation and improves the stability of the foundation sinking. The composite cylindrical foundation can reduce the comprehensive cost by 10% to 25%, and is suitable for most of the sea areas with weak covering layers in the coastal waters of China. The cylindrical foundation of the utility model can improve the horizontal bearing performance of the single pile, can reduce the pile diameter under the condition of providing the same horizontal rigidity as the ordinary steel pipe pile, and satisfies the requirements of the existing pile driving equipment and driller rock-socketing equipment for piles. Diameter requirements, at the same time can greatly reduce the amount of steel, good economy, is conducive to popularization and utilization.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为筒壁角点示意图;Fig. 2 is the schematic diagram of the corner point of the cylinder wall;
图3为钢桁架混凝土组合筒壁模块示意图;Figure 3 is a schematic diagram of a steel truss concrete composite cylinder wall module;
图4为钢桁架混凝土组合筒壁模块平面图;Figure 4 is a plan view of a steel truss concrete composite cylinder wall module;
附图标记:1、钢桁架混凝土组合筒壁模块;2、筒顶钢板;3、竖向加劲肋;4、横向加劲肋;5、筒壁角点;6、分舱钢板;7、中心舱钢板;8、角点钢管混凝土柱;9、斜向加劲肋;10、对拉支撑;11、模块内包钢;12、模块外包钢。Reference signs: 1. Steel truss concrete composite cylinder wall module; 2. Steel plate at the top of the cylinder; 3. Vertical stiffeners; 4. Transverse stiffeners; Steel plate; 8. Corner concrete-filled steel tubular column; 9. Oblique stiffener; 10. Tensile support; 11. Steel inside the module; 12. Steel outside the module.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作更进一步的说明。The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1-4所示,本实用新型的一种海上风电桁架混凝土筒型基础,包括多边形筒壁,多边形筒壁由多个相同结构的钢桁架混凝土组合筒壁模块1拼装而成,无需整板焊接,施工效率高;本实施例中,钢桁架混凝土组合筒壁模块1包括模块内包钢11、模块外包钢12、竖向加劲肋3、横向加劲肋4、斜向加劲肋9和对拉支撑10,模块内包钢11和模块外包钢12之间填充有混凝土,模块内包钢11和模块外包钢12上均沿竖直方向均匀设有多根水平设置的横向加劲肋4,模块内包钢11上的横向加劲肋4之间及模块外包钢12上的横向加劲肋4之间均沿水平方向均匀设有多根竖直设置的竖向加劲肋3;模块内包钢11上的横向加劲肋4与对应的模块外包钢12上的横向加劲肋4之间设有水平设置的对拉支撑10,所述对拉支撑10、横向加劲肋4和竖向加劲肋3之间设有水平设置的斜向加劲肋9。筒壁采用混凝土包钢结构,在负压下沉过程中筒壁不会屈曲,在位时稳定性好,解决了传统筒型基础钢筒壁易屈曲、筒壁与分舱钢板连接节点受力大等弊端。As shown in Figures 1-4, an offshore wind power truss concrete cylinder foundation of the present invention includes a polygonal cylinder wall, and the polygonal cylinder wall is assembled from a plurality of steel truss concrete combined
在一实施例中,模块内包钢11和模块外包钢12的厚度均为3~20mm,模块内包钢11和模块外包钢12之间填充的混凝土厚度为100~500mm。In one embodiment, the thicknesses of the module inner
在一实施例中,多边形筒壁的横截面为正多边形,边数为4~12,边长为10~30m。本实施例中,边形筒壁的横截面为正六边形,边长为18.5m,正六边形相对边距离为32.0m。In one embodiment, the cross section of the polygonal cylinder wall is a regular polygon, the number of sides is 4-12, and the length of the side is 10-30m. In this embodiment, the cross-section of the side-shaped cylindrical wall is a regular hexagon, the side length is 18.5m, and the distance between the opposite sides of the regular hexagon is 32.0m.
在一实施例中,竖向加劲肋3采用L型钢,宽度为筒壁高度的1/20~1/10。本实施例中,竖向加劲肋3宽1.6m。In one embodiment, the vertical
在一实施例中,横向加劲肋4采用L型钢,宽度为筒壁宽度的1/20~1/10。本实施例中,横向加劲肋4宽1.85m。In one embodiment, the transverse
在一实施例中,斜向加劲肋9和对拉支撑10均采用L型钢。本实施例中,斜向加劲肋9连接竖向加劲肋3与横向加劲肋4,其尺寸根据竖向、横向加劲肋布置确定;对拉支撑10连接模块内包钢11和模块外包钢12,对拉支撑10的尺寸为筒壁的厚度。本实施例中,斜向加劲肋9宽0.36m,对拉支撑10宽0.3m。In one embodiment, both the oblique stiffening rib 9 and the
结合图2所示,在一实施例中,相邻钢桁架混凝土组合筒壁模块1之间通过筒壁角点5连接。本实施中,筒壁角点5采用加厚钢板,通过焊接连接相邻钢桁架混凝土组合筒壁模块1,使筒壁形成一个整体。Referring to FIG. 2 , in an embodiment, adjacent steel truss concrete composite
在一实施例中,多边形筒壁与筒顶钢板2围合成一个上端封闭、下端开口的筒型空腔结构,筒型空腔结构内设有分舱钢板6和中心舱钢板7,分舱钢板6和中心舱钢板7将筒型空腔结构沿轴线分割成多个分仓腔;中心舱钢板7合围成与多边形筒壁相似的正多边形结构(横截面形状为正多边形),相邻所述中心舱钢板连接线与分舱钢板连接线的交点设置角点钢管混凝土柱。本实施例中,中心舱钢板7围成正六边形结构,边长7.5m。In one embodiment, the polygonal cylindrical wall and the
在一实施例中,多边形筒壁、分舱钢板6和中心舱钢板7厚度为100~500mm,筒顶钢板厚度100~500mm。本实施例中,筒顶钢板2、分舱钢板6和中心舱钢板7厚度均为100mm。In one embodiment, the thickness of the polygonal cylinder wall, the
在一实施例中,角点钢管混凝土柱8直径100~800mm,钢管壁厚5~80mm,角点钢管混凝土柱8顶部与筒体上部结构连接,钢管内部可填充钢筋混凝土、钢筋网片或素混凝土,以增加结构的抗压性能和稳定性。本实施例中,角点钢管混凝土柱8直径500mm,壁厚16mm。In one embodiment, the diameter of the
本实用新型的筒型基础上部结构为多边形梁板体系、过渡段结构,多边形筒壁和筒体上部结构均采用现浇混凝土,并采用钢筋的锚固或预埋件连接。The upper structure of the cylindrical foundation of the utility model is a polygonal beam-slab system and a transition section structure, and the polygonal cylinder wall and the upper structure of the cylinder are all made of cast-in-place concrete, and are connected by anchoring or embedded parts of steel bars.
以上显示和描述了本实用新型的基本原理和主要结构特征。本实用新型不受上述实例的限制,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main structural features of the present invention are shown and described above. The present utility model is not limited by the above-mentioned examples, and without departing from the spirit and scope of the present utility model, the present utility model will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. Inside. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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