CN216398695U - A drilling, tapping and milling machine - Google Patents
A drilling, tapping and milling machine Download PDFInfo
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- CN216398695U CN216398695U CN202122668283.5U CN202122668283U CN216398695U CN 216398695 U CN216398695 U CN 216398695U CN 202122668283 U CN202122668283 U CN 202122668283U CN 216398695 U CN216398695 U CN 216398695U
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- 238000003801 milling Methods 0.000 title claims abstract description 28
- 238000005553 drilling Methods 0.000 title claims abstract description 26
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 26
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Abstract
Description
[技术领域][Technical field]
本实用新型涉及一种钻攻铣一体机。The utility model relates to a drilling, tapping and milling integrated machine.
[背景技术][Background technique]
现有的钻攻铣一体机大多为单刀头结构,每次只能加工一个工件,工作效率低;而部分钻攻铣一体机设有两个刀头,但存在两个刀头难以准确地同步更换刀具的问题,且两刀头加工时同步性差,且转动不稳定,使得加工后的两个工件参差不齐。Most of the existing drilling, tapping and milling machines have a single-head structure, which can only process one workpiece at a time, resulting in low work efficiency; while some drilling, tapping and milling machines are equipped with two cutter heads, but it is difficult for the two cutter heads to synchronize accurately. The problem of changing the tool, and the poor synchronization of the two tool heads during processing, and the unstable rotation, make the two workpieces after processing uneven.
[实用新型内容][utility model content]
本实用新型克服了上述技术的不足,提供了一种钻攻铣一体机。The utility model overcomes the deficiencies of the above-mentioned technologies and provides an integrated drilling, tapping and milling machine.
为实现上述目的,本实用新型采用了下列技术方案:To achieve the above object, the utility model adopts the following technical solutions:
一种钻攻铣一体机,其特征在于:包括有机台和第一移动板,机台上设有带动第一移动板前后移动的第一移动装置,机台上位于第一移动板上方设有龙门架,龙门架上设有移动端可在龙门架上左右移动的第二移动装置,第二移动装置移动端连接有第二移动板,第二移动板上设有移动端可在第二移动板上进行上下移动的第三移动装置,第三移动装置移动端上设有第三移动板,第三移动板设有双刀头装置,第一移动板顶面后侧设有可随第一移动板移动到双刀头装置下方的刀库,刀库内设有两组供双刀头装置同时更换刀具的刀具组。An integrated drilling, tapping and milling machine is characterized in that: it comprises a machine table and a first moving plate, the machine table is provided with a first moving device that drives the first moving plate to move forward and backward, and the machine table is located above the first moving plate with a Gantry, the gantry is provided with a second mobile device whose mobile end can move left and right on the gantry, the mobile end of the second mobile device is connected with a second mobile plate, and the second mobile plate is provided with a mobile end that can move in the second A third moving device that moves up and down on the plate, a third moving plate is arranged on the moving end of the third moving device, a double cutter head device is arranged on the third moving plate, and a rear side of the top surface of the first moving plate is provided with a The moving plate moves to the tool magazine below the double cutter head device, and there are two sets of tool groups in the tool magazine for the double cutter head device to change tools at the same time.
如上所述的一种钻攻铣一体机,其特征在于:两组刀具组一字型排列,且相邻刀具前后错开设置在刀库内。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: two sets of tool groups are arranged in a line, and adjacent tools are staggered and arranged in the tool magazine.
如上所述的一种钻攻铣一体机,其特征在于:机台上在龙门架下方设有在刀库随第一移动板向后移动到龙门架下时盖合刀库的刀库盖板。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: the machine table is provided with a tool magazine cover plate that covers the tool magazine when the tool magazine moves backwards with the first moving plate to the gantry below the gantry frame. .
如上所述的一种钻攻铣一体机,其特征在于:双刀头装置包括有与第三移动板连接的安装座,安装座上安装有两个竖直设置且可转动的机械主轴,机械主轴下端与刀具连接,机械主轴内设有用于夹紧刀具刀柄的夹紧装置,机械主轴上设有一端伸出机械主轴顶部且另一端驱动夹紧装置夹紧或松开刀柄的拉杆,机械主轴上端设有气缸,气缸的伸缩端伸出下压拉杆上端时拉杆驱动夹紧装置松开刀柄以及气缸的伸缩端缩回后设置于拉杆下端的弹性件作用下使拉杆向上复位从而使夹紧装置夹紧刀柄,安装座上安装有刀头电机,刀头电机的转动端通过皮带带动两个机械主轴同时转动从而带动两刀具同时转动。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: the double cutter head device includes a mounting seat connected with the third moving plate, and two vertically arranged and rotatable mechanical spindles are installed on the mounting seat, and the mechanical The lower end of the main shaft is connected with the tool. The mechanical main shaft is provided with a clamping device for clamping the tool holder. The mechanical main shaft is provided with a tie rod with one end protruding from the top of the mechanical main shaft and the other end driving the clamping device to clamp or loosen the tool holder. The upper end of the mechanical spindle is provided with a cylinder. When the telescopic end of the cylinder extends out and presses the upper end of the pull rod, the pull rod drives the clamping device to release the tool handle and the telescopic end of the cylinder is retracted. The clamping device clamps the tool handle, the tool head motor is installed on the mounting seat, and the rotating end of the tool head motor drives the two mechanical spindles to rotate at the same time through the belt, thereby driving the two tools to rotate at the same time.
如上所述的一种钻攻铣一体机,其特征在于:机械主轴包括有与安装座连接的主轴外套,主轴外套内设有转动主轴,主轴外套与转动主轴之间设有多个轴承,夹紧装置设置于转动主轴内且与转动主轴下端连接且随转动主轴转动,拉杆穿过转动主轴驱动夹紧装置夹紧或松开刀柄,弹性件设有于转动主轴与拉杆之间,转动主轴上端外侧面设有与皮带配合转动的同步齿轮。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: the mechanical main shaft includes a main shaft outer casing connected with the mounting seat, the main shaft outer casing is provided with a rotating main shaft, and a plurality of bearings are arranged between the main shaft outer casing and the rotating main shaft. The clamping device is arranged in the rotating spindle and is connected with the lower end of the rotating spindle and rotates with the rotating spindle. The pull rod passes through the rotating spindle to drive the clamping device to clamp or loosen the tool handle. The elastic piece is arranged between the rotating spindle and the pull rod. The outer side of the upper end is provided with a synchronous gear that rotates in coordination with the belt.
如上所述的一种钻攻铣一体机,其特征在于:转动主轴下端外侧设有转动主轴凸环,转动主轴凸环上在转动主轴外侧顺次套件有外套外下盖、轴承、轴承中间隔套、轴承、轴承锁紧螺母,轴承锁紧螺母外侧设有外套外上盖,主轴外套设置于外套外下盖与外套外上盖之间,转动主轴下端供刀具刀柄插入的连接口上设有限位卡销。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: the outer side of the lower end of the rotating main shaft is provided with a rotating main shaft convex ring, and the rotating main shaft convex ring is sequentially assembled on the outer side of the rotating main shaft. Sleeve, bearing, bearing lock nut, the outer side of the bearing lock nut is provided with the outer upper cover of the outer casing, the outer casing of the spindle is arranged between the outer lower cover of the outer casing and the outer upper cover of the outer casing, and the connecting port at the lower end of the rotating spindle for the insertion of the tool holder is provided with a limiter. Bit bayonet.
如上所述的一种钻攻铣一体机,其特征在于:转动主轴在外套外上盖上侧设有外套内上盖,同步齿轮设置于外套内上盖上方,同步齿轮上方设有与转动主轴连接的尾端螺母。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: the rotating main shaft is provided with an outer casing inner upper cover on the upper side of the outer casing upper cover, a synchronizing gear is arranged above the outer casing inner upper cover, and a rotating main shaft is provided above the synchronizing gear. Connection end nut.
如上所述的一种钻攻铣一体机,其特征在于:外套外上盖上侧面上设有外套外上盖凸环,外套内上盖下侧面上设有与外套外上盖凸环配合的外套内上盖凹槽,转动主轴在同步齿轮安装位置的侧面上设有转动主轴凹槽,同步齿轮上设有与转动主轴凹槽卡合的同步齿轮凸块。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: the upper side of the outer upper cover of the outer casing is provided with a convex ring of the outer upper cover of the outer casing, and the lower side of the inner upper cover of the outer casing is provided with a convex ring of the outer upper cover of the outer casing. The inner casing covers the groove, the rotating main shaft is provided with a rotating main shaft groove on the side of the synchronizing gear installation position, and the synchronizing gear is provided with a synchronizing gear protrusion that engages with the rotating main shaft groove.
如上所述的一种钻攻铣一体机,其特征在于:第一移动装置包括有设置于机台上的第一电机以及沿机台前后方向设置的第一滑轨,第一移动板底部设有第一移动板螺母,第一电机转动端连接有与第一移动板螺母配合用于带动第一移动板在第一滑轨上移动的第一螺杆。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: the first moving device includes a first motor arranged on the machine table and a first sliding rail arranged along the front and rear directions of the machine table, and the bottom of the first moving plate is provided with a first sliding rail. There is a first moving plate nut, and the rotating end of the first motor is connected with a first screw rod which cooperates with the first moving plate nut and is used to drive the first moving plate to move on the first sliding rail.
如上所述的一种钻攻铣一体机,其特征在于:第二移动装置包括有设置于龙门架上的第二电机以及沿龙门架左右方向设置的第二滑轨,第二移动板后侧面设有第二移动板螺母,第二电机转动端连接有与第二移动板螺母配合用于带动第二移动板在第二滑轨上移动的第二螺杆;第三移动装置包括有设置于第二移动板上的第三电机以及沿第二移动板上下方向设置的第三滑轨,第三移动板后侧面设有第三移动板螺母,第三电机转动端连接有与第三移动板螺母配合用于带动第三移动板在第三滑轨上移动的第三螺杆。The above-mentioned integrated drilling, tapping and milling machine is characterized in that: the second moving device includes a second motor arranged on the gantry and a second sliding rail arranged along the left and right directions of the gantry, and the rear side of the second moving plate A second moving plate nut is provided, and the second motor rotating end is connected with a second screw rod that cooperates with the second moving plate nut and is used to drive the second moving plate to move on the second sliding rail; the third moving device includes a The third motor on the second moving plate and the third sliding rail arranged along the upper and lower directions of the second moving plate, the third moving plate nut is arranged on the rear side of the third moving plate, and the rotating end of the third motor is connected with the third moving plate nut It is matched with a third screw rod for driving the third moving plate to move on the third sliding rail.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
本实用新型的刀库设置于第一移动板后侧,第一移动装置带动第一移动板可使刀库移动到双刀头装置下方,通过第二移动装置和第三移动装置移动双刀头装置即可实现同步更换两个刀具的功能,实现了双排同方向固定刀库,提高了更换刀具的准确性;双刀头装置通过伺服电机带动一条皮带转动,从而带动两个机械主轴同步转动,实现了两个加工刀头对两个工件同步加工,同步性高且加工精准性高;机械主轴上设置气缸,通过气缸驱动拉缸从而控制设置于机械主轴内的夹紧装置夹紧或松开刀具刀柄,实现了刀具的准确更换。The tool magazine of the utility model is arranged on the rear side of the first moving plate. The first moving device drives the first moving plate to make the tool magazine move under the double cutter head device, and the double cutter head is moved through the second moving device and the third moving device. The device can realize the function of synchronizing the replacement of two tools, realizes the double-row fixed tool magazine in the same direction, and improves the accuracy of tool replacement; the double-tool head device drives a belt to rotate through the servo motor, thereby driving the two mechanical spindles to rotate synchronously , realizes the simultaneous processing of two workpieces by two machining heads, with high synchronization and high processing accuracy; a cylinder is set on the mechanical spindle, and the cylinder is driven to pull the cylinder to control the clamping device set in the mechanical spindle to clamp or loosen. The tool holder is opened to realize the accurate replacement of the tool.
[附图说明][Description of drawings]
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的局部结构示意图之一;Fig. 2 is one of the partial structural representations of the utility model;
图3为本实用新型的局部结构示意图之二;Fig. 3 is the second partial structure schematic diagram of the present utility model;
图4为本实用新型的第一移动板与刀具结构示意图;4 is a schematic structural diagram of the first moving plate and the cutter of the present invention;
图5为本实用新型的双刀头装置结构示意图;5 is a schematic structural diagram of a double cutter head device of the present invention;
图6为本实用新型的机械主轴分解图之一;Fig. 6 is one of the exploded views of the mechanical spindle of the utility model;
图7为本实用新型的机械主轴分解图之二;Fig. 7 is the second exploded view of the mechanical spindle of the utility model;
图8为本实用新型的机械主轴分解图之三;Fig. 8 is the third exploded view of the mechanical spindle of the utility model;
图9为本实用新型的机械主轴分解图之四。FIG. 9 is the fourth exploded view of the mechanical spindle of the utility model.
[具体实施方式][Detailed ways]
下面将结合附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后…)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。另外,在本实用新型中涉及“优选”、“次优选”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“优选”、“次优选”的特征可以明示或者隐含地包括至少一个该特征。It should be noted that all directional indications (such as up, down, left, right, front, rear...) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly. In addition, the descriptions involving "preferred", "second preferred", etc. in the present invention are only for descriptive purposes, and should not be construed as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature defined as "preferred" or "less preferred" may expressly or implicitly include at least one of that feature.
如图1-4所示,一种钻攻铣一体机,包括有机台1和第一移动板2,机台1上设有带动第一移动板2前后移动的第一移动装置3,机台1上位于第一移动板2上方设有龙门架4,龙门架4上设有移动端可在龙门架4上左右移动的第二移动装置5,第二移动装置5移动端连接有第二移动板6,第二移动板6上设有移动端可在第二移动板6上进行上下移动的第三移动装置 7,第三移动装置7移动端上设有第三移动板8,第三移动板8设有双刀头装置9,第一移动板2顶面后侧设有可随第一移动板2移动到双刀头装置9 下方的刀库10,刀库10内设有两组供双刀头装置9同时更换刀具的刀具组。As shown in Figures 1-4, an integrated drilling, tapping and milling machine includes a machine table 1 and a first moving
需要加工工件时,将两个加工工件分别设置于第一移动板2的左右两侧;加工过程中双刀头装置9带动刀具转动,通过第一移动装置3带动第一移动板2前后移动,第二移动装置5、三移动装置7分别带动双刀头装置 9左右移动、上下移动,从而实现了对两个加工工件的同步加工。更换刀具时,第一移动装置3带动第一移动板2向前移动将刀库10移动到双刀头装置9下方,第二移动装置5、三移动装置7分别带动双刀头装置9作左右移动、上下移动,先将双刀头装置9上的原刀具在刀库10的空位上卸载,随后将双刀头装置9移动到更换刀具上装载,双刀头装置9复位到待机位置等待下一轮加工,此时第一移动装置3带动第一移动板2向后移动使刀库 10移动到龙门架4,完成刀具更换。When the workpiece needs to be processed, the two processed workpieces are respectively arranged on the left and right sides of the first moving
如图1-4所示,两组刀具组一字型排列,且相邻刀具前后错开设置在刀库10内,便于双刀头装置9同步卸载刀具以及更换新刀具;其中刀具包括钻孔刀具、攻牙刀具和铣边刀具。As shown in Figures 1-4, the two sets of tool groups are arranged in a line, and the adjacent tools are staggered in the
如图1-4所示,机台1上在龙门架4下方设有在刀库10随第一移动板 2向后移动到龙门架4下时盖合刀库10的刀库盖板11,更好地保护刀具以及防止加工碎屑螺到刀具上,影响双刀头装置9更换刀具。As shown in Figures 1-4, the machine table 1 is provided with a
如图1-4所示,第一移动装置3包括有设置于机台1上的第一电机31 以及沿机台1前后方向设置的第一滑轨32,第一移动板2底部设有第一移动板螺母,第一电机31转动端连接有与第一移动板螺母配合用于带动第一移动板2在第一滑轨32上移动的第一螺杆33。As shown in FIGS. 1-4 , the first moving
如图1-4所示,第二移动装置5包括有设置于龙门架4上的第二电机 51以及沿龙门架4左右方向设置的第二滑轨52,第二移动板6后侧面设有第二移动板螺母,第二电机51转动端连接有与第二移动板螺母配合用于带动第二移动板6在第二滑轨52上移动的第二螺杆53;第三移动装置7包括有设置于第二移动板6上的第三电机71以及沿第二移动板6上下方向设置的第三滑轨72,第三移动板8后侧面设有第三移动板螺母,第三电机71转动端连接有与第三移动板螺母配合用于带动第三移动板8在第三滑轨72上移动的第三螺杆73。As shown in FIGS. 1-4 , the second moving device 5 includes a
如图5-9所示,双刀头装置9包括有与第三移动板8连接的安装座91,安装座91上安装有两个竖直设置且可转动的机械主轴92,机械主轴92下端与刀具连接,机械主轴92内设有用于夹紧刀具刀柄的夹紧装置,机械主轴92上设有一端伸出机械主轴92顶部且另一端驱动夹紧装置夹紧或松开刀柄的拉杆93,机械主轴92上端设有气缸94,气缸94的伸缩端伸出下压拉杆93上端时拉杆93驱动夹紧装置松开刀柄以及气缸94的伸缩端缩回后设置于拉杆93下端的弹性件作用下使拉杆93向上复位从而使夹紧装置夹紧刀柄,安装座91上安装有刀头电机95,刀头电机95的转动端通过皮带 96带动两个机械主轴92同时转动从而带动两刀具同时转动。其中刀头电机 95为伺服电机,提高加工时的同步转动准确性。As shown in FIGS. 5-9 , the double
如图6-9所示,机械主轴92包括有与安装座91连接的主轴外套921,主轴外套921内设有转动主轴922,主轴外套921与转动主轴922之间设有多个轴承923,夹紧装置设置于转动主轴922内且与转动主轴922下端连接且随转动主轴922转动,拉杆93穿过转动主轴922驱动夹紧装置夹紧或松开刀柄,弹性件设有于转动主轴922与拉杆93之间,转动主轴922上端外侧面设有与皮带96配合转动的同步齿轮924。As shown in FIGS. 6-9 , the
使用时,伺服电机转动,通过皮带96带动两侧机械主轴92上的同步齿轮924转动,使转动主轴922带动刀具同步转动进行加工;更换刀具时,气缸94伸缩端向下伸出下压拉杆93,拉杆93向下运动驱动夹紧装置松开刀具刀柄,使刀具松开放置于刀库内,当新的刀具刀柄从转动主轴922下端插入后,气缸94的伸缩端缩回,此时弹性件复位带动拉杆93向上运动从而使夹紧装置夹紧刀具刀柄,完成换刀。When in use, the servo motor rotates, and the
如图6-9所示,转动主轴922下端外侧设有转动主轴凸环925,转动主轴凸环925上在转动主轴922外侧顺次套件有外套外下盖926、轴承923、轴承中间隔套927、轴承923、轴承锁紧螺母928,轴承锁紧螺母928外侧设有外套外上盖929,主轴外套921设置于外套外下盖926与外套外上盖 929之间,实现转动主轴922的稳定转动,减少带动刀具转动时出现加工偏差。As shown in Figures 6-9, a rotating spindle
如图6-9所示,转动主轴922在外套外上盖929上侧设有外套内上盖 9210,同步齿轮924设置于外套内上盖9210上方,外套外上盖929上侧面上设有外套外上盖凸环9212,外套内上盖9210下侧面上设有与外套外上盖凸环9212配合的外套内上盖凹槽9213,减少外套外上盖929与同步齿轮 924之间的摩擦接触,同步齿轮924上方设有与转动主轴922连接的尾端螺母9211,将套设在转动主轴922外侧的各组件锁定在转动主轴922上,防止组件松脱,提高转动主轴922的转动稳定性。As shown in FIGS. 6-9 , the
如图6-9所示,转动主轴922在同步齿轮924安装位置的侧面上设有转动主轴凹槽9214,同步齿轮924上设有与转动主轴凹槽9214卡合的同步齿轮凸块9215,便于同步齿轮924带动转动主轴922转动。As shown in Figures 6-9, the
如图6-9所示,转动主轴922下端供刀具刀柄插入的连接口上设有限位卡销9216,防止刀具加工时转动移位造成加工偏差。As shown in Figures 6-9, a
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