CN216397622U - A processing mold with automatic blanking function - Google Patents
A processing mold with automatic blanking function Download PDFInfo
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- CN216397622U CN216397622U CN202122015089.7U CN202122015089U CN216397622U CN 216397622 U CN216397622 U CN 216397622U CN 202122015089 U CN202122015089 U CN 202122015089U CN 216397622 U CN216397622 U CN 216397622U
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Abstract
本实用新型公开了一种具有自动下料功能的加工模具,包括固定底座,所述固定底座顶部中心处开设有让位槽,所述让位槽内部安装有第一弹簧,所述第一弹簧顶部固定有顶压板,所述顶压板两侧对称设置有固定背板,所述固定背板内侧安装有外模,所述外模底部和固定背板活动连接,且外模一侧贴合固定背板表面,所述外模顶部设置有下压板,所述下压板底部安装有内模,内模接触片材直至将片材压弯,进入两个外模之间的模型腔内部进行塑形,即可将片材形成Ω形管箍,本实用新型结构简单,相对比现有两次以上冲压成型才能完成整个Ω形管箍的加工,本实用新型具备一次冲压成型,使加工效率更高的优点。
The utility model discloses a processing die with automatic blanking function, which comprises a fixed base, a vacant slot is arranged at the center of the top of the fixed base, a first spring is installed inside the vacated groove, and the first spring A top pressure plate is fixed on the top, a fixed back plate is symmetrically arranged on both sides of the top pressure plate, an outer mold is installed on the inner side of the fixed back plate, the bottom of the outer mold is movably connected with the fixed back plate, and one side of the outer mold is fitted and fixed On the surface of the back plate, the top of the outer mold is provided with a lower pressing plate, and the bottom of the lower pressing plate is installed with an inner mold, and the inner mold contacts the sheet until the sheet is bent and enters the mold cavity between the two outer molds for shaping , the sheet material can be formed into an Ω-shaped pipe hoop, the utility model has a simple structure, and the entire Ω-shaped pipe hoop can be processed by more than two times of stamping and forming compared to the existing one. The advantages.
Description
技术领域technical field
本实用新型属于金属制件模具技术领域,具体涉及一种具有自动下料功能的加工模具。The utility model belongs to the technical field of metal molds, in particular to a processing mold with automatic blanking function.
背景技术Background technique
金属加工,简称金工,指人类对由金属元素或以金属元素为主构成的具有金属特性的材料进行加工的生产活动。是一种把金属物料加工成为物品、零件、组件的工艺技术,包括了桥梁、轮船等的大型零件,乃至引擎、珠宝、腕表的细微组件,被广泛应用在科学、工业、艺术品、手工艺等不同的领域。Metalworking, referred to as metalworking, refers to the production activities of human beings processing metal elements or materials with metal properties mainly composed of metal elements. It is a process technology for processing metal materials into objects, parts and components, including large parts of bridges, ships, etc., and even small components of engines, jewelry, and watches. It is widely used in science, industry, art, handicrafts and so on in different fields.
在机械、建筑等领域都会用到一种“Ω”形的管箍,主要用于紧固一些管件,加工这类管箍所使用的模具多数需要两次以上成型才能完成整个“Ω”形管箍的加工,使得整个加工效率很低,并且加工完成后的合格率也会因为多次成型完成而降低。In the fields of machinery and construction, an "Ω"-shaped pipe hoop is used, which is mainly used to fasten some pipe fittings. Most of the molds used for processing such pipe hoop require more than two moldings to complete the entire "Ω"-shaped pipe. The processing of the hoop makes the overall processing efficiency very low, and the qualified rate after processing will also be reduced due to multiple forming.
针对相关技术中的问题,目前尚未提出有效的解决方案。For the problems in the related technologies, no effective solutions have been proposed so far.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种具有自动下料功能的加工模具,具备一次加工成型,加工效率高,且具备自动脱模的优点,进而解决了现有管加工效率低,需要人工脱模的问题。Aiming at the deficiencies of the prior art, the utility model provides a processing mold with an automatic blanking function, which has the advantages of one-time processing and molding, high processing efficiency, and the advantages of automatic demoulding, thereby solving the problem of the low processing efficiency of the existing pipe. Problems requiring manual demolding.
为实现上述目的,本实用新型提供如下技术方案:一种具有自动下料功能的加工模具,包括固定底座,所述固定底座顶部中心处开设有让位槽,所述让位槽内部安装有第一弹簧,所述第一弹簧顶部固定有顶压板,所述顶压板两侧对称设置有固定背板,所述固定背板内侧安装有外模,所述外模底部和固定背板活动连接,且外模一侧贴合固定背板表面,所述外模顶部设置有下压板,所述下压板底部安装有内模,所述内模一端固定于下压板上,所述内模另一端顶部设置有顶压件,所述顶压件顶部和下压板活动连接,所述下压板顶部安装有液压缸,所述固定底座顶部边缘均匀固定有支柱,所述支柱顶端固定有顶板,所述液压缸固定于顶板上,所述液压缸输出端固定于下压板顶部。In order to achieve the above purpose, the present utility model provides the following technical solutions: a processing die with automatic blanking function, comprising a fixed base, a recess is provided at the center of the top of the fixed base, and a second recess is installed inside the recess. A spring, a top pressure plate is fixed on the top of the first spring, a fixed back plate is symmetrically arranged on both sides of the top pressure plate, an outer mold is installed on the inner side of the fixed back plate, and the bottom of the outer mold is movably connected with the fixed back plate, And one side of the outer mold is attached to the surface of the fixed backplane, the top of the outer mold is provided with a lower pressing plate, the bottom of the lower pressing plate is installed with an inner mold, one end of the inner mold is fixed on the lower pressing plate, and the top of the other end of the inner mold is installed A top pressing piece is provided, the top of the top pressing piece is movably connected with the lower pressing plate, a hydraulic cylinder is installed on the top of the lower pressing plate, a column is evenly fixed on the top edge of the fixed base, a top plate is fixed on the top of the column, and the hydraulic pressure The cylinder is fixed on the top plate, and the output end of the hydraulic cylinder is fixed on the top of the lower pressing plate.
作为本实用新型的一种优选技术方案,所述下压板一侧设置有下料机构,所述下料机构包括限位杆、限位孔、第二弹簧和气缸,所述限位孔均匀开设于下压板一侧,所述气缸固定在下压板顶部,所述限位杆一端固定有推送板,所述限位杆另一端贯穿限位孔,所述气缸输出端固定于推送板上,所述第二弹簧固定于推送板和下压板之间。As a preferred technical solution of the present invention, a feeding mechanism is provided on one side of the lower pressing plate, and the feeding mechanism includes a limit rod, a limit hole, a second spring and a cylinder, and the limit hole is evenly opened On one side of the lower pressure plate, the cylinder is fixed on the top of the lower pressure plate, one end of the limit rod is fixed with a push plate, the other end of the limit rod penetrates the limit hole, the output end of the cylinder is fixed on the push plate, the The second spring is fixed between the pushing plate and the lower pressing plate.
作为本实用新型的一种优选技术方案,所述限位杆置于下压板内侧一端固定弧形推板,所述弧形推板底部贴合内模表面。As a preferred technical solution of the present invention, one end of the limit rod is placed on the inner side of the lower pressing plate to fix the arc-shaped push plate, and the bottom of the arc-shaped push plate is fitted to the surface of the inner mold.
作为本实用新型的一种优选技术方案,所述下压板顶部两侧对称设置有凹槽,所述气缸固定于凹槽表面。As a preferred technical solution of the present invention, grooves are symmetrically arranged on both sides of the top of the lower pressing plate, and the cylinder is fixed on the surface of the groove.
作为本实用新型的一种优选技术方案,所述固定背板顶部一侧固定有限位板。As a preferred technical solution of the present invention, a limiting plate is fixed on one side of the top of the fixed back plate.
作为本实用新型的一种优选技术方案,所述固定背板顶部另一侧固定有挡板。As a preferred technical solution of the present invention, a baffle plate is fixed on the other side of the top of the fixed backboard.
作为本实用新型的一种优选技术方案,所述固定背板和固定底座为一体化机构。As a preferred technical solution of the present invention, the fixed back plate and the fixed base are an integrated mechanism.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)通过将金属片材放入限位板、挡板和外模组成的半封闭空间内部,通过液压缸带动内模向下,使内模接触片材直至将片材压弯,进入两个外模之间的模型腔内部进行塑形,即可将片材形成Ω形管箍,本实用新型结构简单,相对比现有两次以上冲压成型才能完成整个Ω形管箍的加工,本实用新型具备一次冲压成型,使加工效率更高的优点。(1) By placing the metal sheet into the semi-enclosed space composed of the limit plate, the baffle and the outer mold, the inner mold is driven downward by the hydraulic cylinder, so that the inner mold contacts the sheet until the sheet is bent and enters the two The inside of the mold cavity between the outer molds can be shaped, and the sheet can be formed into an Ω-shaped pipe hoop. The utility model has a simple structure, and the entire Ω-shaped pipe hoop can be processed by more than two times of stamping compared with the existing. The utility model has the advantages of one-time stamping and forming, which makes the processing efficiency higher.
(2)当内模上升,同时气缸输出,带动推送板将限位杆从限位孔推出,使弧形推板沿着内模表面将管箍推出,自动将管箍脱模,相对比现有人工下料脱模,本实用新型的下料机构,省去现有人工脱模步骤,加快工作效率。(2) When the inner mold rises and the cylinder outputs at the same time, it drives the push plate to push the limit rod out of the limit hole, so that the arc push plate pushes out the pipe hoop along the surface of the inner mold, and the pipe hoop is automatically demoulded. There is manual blanking and demoulding, and the blanking mechanism of the utility model saves the existing manual demoulding steps and speeds up the work efficiency.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1为本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2为本实用新型中下压板、内膜和顶压件的立体结构示意图;Fig. 2 is a three-dimensional schematic diagram of a lower pressing plate, an inner membrane and a top pressing piece in the utility model;
图3为本实用新型中下料机构的侧视图;Fig. 3 is the side view of the unloading mechanism in the utility model;
图4为本实用新型中固定背板和固定底座的立体结构示意图。4 is a schematic three-dimensional structure diagram of a fixed backboard and a fixed base in the present invention.
图中:1、顶板;2、支柱;3、下压板;4、挡板;5、固定背板;6、固定底座;7、第一弹簧;8、液压缸;9、第二弹簧;10、气缸;11、顶压件;12、内模;13、限位板;14、外模;15、限位杆;16、顶压板;17、让位槽;18、限位孔;19、凹槽;20、推送板;21、弧形推板。In the figure: 1. Top plate; 2. Pillar; 3. Lower pressure plate; 4. Baffle plate; 5. Fixed back plate; 6. Fixed base; 7. First spring; 8. Hydraulic cylinder; 9. Second spring; 10 , cylinder; 11, top pressure piece; 12, inner mold; 13, limit plate; 14, outer mold; 15, limit rod; 16, top pressure plate; 17, give way slot; 18, limit hole; 19, groove; 20, push plate; 21, arc push plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例Example
请参阅图1-4,本实用新型提供以下技术方案:一种具有自动下料功能的加工模具,包括固定底座6,所述固定底座6顶部中心处开设有让位槽17,所述让位槽17内部安装有第一弹簧7,所述第一弹簧7顶部固定有顶压板16,所述顶压板16两侧对称设置有固定背板5,所述固定背板5内侧安装有外模14,所述外模14底部和固定背板5活动连接,且外模14一侧贴合固定背板5表面,所述外模14顶部设置有下压板3,所述下压板3底部安装有内模12,所述内模12一端固定于下压板3上,所述内模12另一端顶部设置有顶压件11,所述顶压件11顶部和下压板3活动连接,所述下压板3顶部安装有液压缸8,所述固定底座6顶部边缘均匀固定有支柱2,所述支柱2顶端固定有顶板1,所述液压缸8固定于顶板1上,所述液压缸8输出端固定于下压板3顶部,所述固定背板5和固定底座6为一体化机构,本实施方案中,通过将金属片材放入限位板13、挡板4和外模14组成的半封闭空间内部,通过液压缸8带动内模12向下,使内模12接触片材直至将片材压弯,进入两个外模14之间的模型腔内部进行塑形,即可将片材形成Ω形管箍,本实用新型结构简单,相对比现有两次以上冲压成型才能完成整个Ω形管箍的加工,本实用新型具备一次冲压成型,使加工效率更高的优点。Please refer to FIGS. 1-4, the present utility model provides the following technical solutions: a processing die with automatic blanking function, comprising a
为了方便对其管箍进行脱模,本实施例中,作为本实用新型的一种优选技术方案,所述下压板3一侧设置有下料机构,所述下料机构包括限位杆15、限位孔18、第二弹簧9和气缸10,所述限位孔18均匀开设于下压板3一侧,所述气缸10固定在下压板3顶部,所述限位杆15一端固定有推送板20,所述限位杆15另一端贯穿限位孔18,所述气缸10输出端固定于推送板20上,所述第二弹簧9固定于推送板20和下压板3之间,所述限位杆15置于下压板3内侧一端固定弧形推板21,所述弧形推板21底部贴合内模12表面。In order to facilitate the demoulding of the pipe hoop, in this embodiment, as a preferred technical solution of the present invention, a feeding mechanism is provided on one side of the lower
为了降低气缸10高度,使推送板20受力更均匀,本实施例中,作为本实用新型的一种优选技术方案,所述下压板3顶部两侧对称设置有凹槽19,所述气缸10固定于凹槽19表面。In order to reduce the height of the
为了方便放置片材,限定片材冲压的位置,本实施例中,作为本实用新型的一种优选技术方案,所述固定背板5顶部一侧固定有限位板13,所述固定背板5顶部另一侧固定有挡板4。In order to facilitate the placement of sheets and limit the position of sheet punching, in this embodiment, as a preferred technical solution of the present invention, a
综上所述,借助于本实用新型的上述技术方案,将金属片材放入固定背板5顶部的限位板13、挡板4和外模14组成的半封闭空间内部,通过液压缸8带动下压板3和内模12向下,使内模12接触片材直至将片材压弯,进入两个外模14之间的模型腔内部,当片材接触外模14的模型腔底部时,外模14沿着和固定背板5的固定点,使其顶部向内压动,将片材顶部沿着内模12塑形即可将片材形成管箍造型;下压板3上升时,带动内模12上升,同时气缸10输出,带动推送板20将限位杆15从限位孔18推出,使弧形推板21沿着内模12表面将管箍推出,自动将其下料,同时管箍脱离内模12后,顶压件11利用重力自动恢复,保持直立状态,使底部的弧形表面垂直于内模12顶部,进行下次片材塑形。To sum up, with the help of the above technical solutions of the present invention, the metal sheet is put into the semi-closed space composed of the
最后应说明的是:在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。Finally, it should be noted that in the present utility model, unless otherwise expressly specified and limited, terms such as "installation", "setup", "connection", "fixation", "swivel connection" should be understood in a broad sense, such as , it can be a fixed connection, a detachable connection, or an integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two components or For the interaction relationship between the two elements, unless otherwise clearly defined, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing. The technical solutions described in the various embodiments are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (7)
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