CN216378748U - A high-efficiency short-flow printing and dyeing device for textile fabrics - Google Patents
A high-efficiency short-flow printing and dyeing device for textile fabrics Download PDFInfo
- Publication number
- CN216378748U CN216378748U CN202122878638.3U CN202122878638U CN216378748U CN 216378748 U CN216378748 U CN 216378748U CN 202122878638 U CN202122878638 U CN 202122878638U CN 216378748 U CN216378748 U CN 216378748U
- Authority
- CN
- China
- Prior art keywords
- box
- dyeing
- drying box
- roller
- dye
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 83
- 239000004744 fabric Substances 0.000 title claims abstract description 27
- 239000004753 textile Substances 0.000 title claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 56
- 238000004804 winding Methods 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 26
- 238000005086 pumping Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 108010066057 cabin-1 Proteins 0.000 description 1
- 108010066114 cabin-2 Proteins 0.000 description 1
- 239000010919 dye waste Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Images
Landscapes
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及纺织印染领域,具体涉及一种纺织面料的高效短流程印染装置。The utility model relates to the field of textile printing and dyeing, in particular to a high-efficiency short-flow printing and dyeing device for textile fabrics.
背景技术Background technique
印染是纺织物生产时经常使用到的一道程序,现有的印染设备大部分存在染料消耗过高,烘干效果不均匀的问题,因此需要提供一种高效短流程的印染装置,来解决染料消耗过高和烘干效果不均匀的问题,同时满足节能减排、生态环保的政策要求。Printing and dyeing is a process often used in textile production. Most of the existing printing and dyeing equipment has problems of excessive dye consumption and uneven drying effect. Therefore, it is necessary to provide a high-efficiency and short-process printing and dyeing device to solve the problem of dye consumption. Too high and uneven drying effect, while meeting the policy requirements of energy saving, emission reduction and ecological environmental protection.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是为了解决现有技术中的问题,提供一种纺织面料的高效短流程印染装置。The purpose of the utility model is to provide a high-efficiency short-flow printing and dyeing device for textile fabrics in order to solve the problems in the prior art.
为了达到上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical scheme of the present utility model is:
一种纺织面料的高效短流程印染装置,包括印染装置本体,所述印染装置本体包括底座,所述底座顶部固定设置有放料辊、染料箱、染色箱、烘干箱和卷料辊;所述放料辊和卷料辊分别固定在底座的两端,染料箱的一端与放料辊相邻,染色箱与烘干箱相连通;A high-efficiency short-flow printing and dyeing device for textile fabrics, comprising a printing and dyeing device body, the printing and dyeing device body comprising a base, and a discharge roller, a dye box, a dyeing box, a drying box and a winding roller are fixedly arranged on the top of the base; The discharging roller and the reeling roller are respectively fixed at two ends of the base, one end of the dye box is adjacent to the discharging roller, and the dyeing box is communicated with the drying box;
所述染料箱与染色箱之间设置有循环供料结构,所述染色箱内底部的一侧设置有顶部设有斜坡的回流箱,所述烘干箱内底部设置有气流分离器。A circulating feeding structure is arranged between the dye box and the dyeing box, a return box with a slope on the top is arranged on one side of the inner bottom of the dyeing box, and an airflow separator is arranged at the inner bottom of the drying box.
优选的,所述染料箱的底部固定连接有与底座固定连接的支架,支架上旋转连接有一组导布辊。Preferably, a bracket fixedly connected to the base is fixedly connected to the bottom of the dye box, and a group of cloth guide rollers are rotatably connected to the bracket.
优选的,所述染色箱靠近染料箱的一端的侧壁上开设有进料口,染色箱内侧壁上且位于进料口处设置有导向辊,染料箱内还设置有染色辊和挤压辊,所述染色辊设置在染料箱内中间靠下的位置,挤压辊设置在斜坡的上方,染色箱紧靠烘干箱的一侧侧壁上开设有与烘干箱相连通的过料口。Preferably, the side wall of the dyeing box close to one end of the dye box is provided with a feeding port, the inner side wall of the dyeing box and located at the feeding port is provided with a guide roller, and the dye box is also provided with a dyeing roller and a squeezing roller , the dyeing roller is arranged in the lower middle of the dye box, the squeezing roller is arranged above the slope, and the side wall of the dyeing box close to the drying box is provided with a feeding port connected with the drying box .
优选的,所述循环供料结构包括供料管、回料管和抽料泵,所述供料管的两端分别连接染料箱和染色箱,回料管分别的两端分别连接回流箱和染料箱,抽料泵设置在回料管上且固定在底座的底部,所述回流箱一侧的侧壁上开设有回流口。Preferably, the circulating feeding structure includes a feeding pipe, a returning pipe and a pumping pump, the two ends of the feeding pipe are respectively connected to the dye tank and the dyeing tank, and the two ends of the returning pipe are respectively connected to the return tank and the dyeing tank. In the dye tank, the pumping pump is arranged on the return pipe and fixed at the bottom of the base, and a return port is opened on the side wall of one side of the return tank.
优选的,所述烘干箱顶部固定有热风炉,热风炉与烘干箱之间连接有风管,风管上连接有固定在烘干箱侧壁上的鼓风机,风管的两端分别连接热风炉和烘干箱内的气流分离器,烘干箱靠近卷料辊一侧的侧壁上开设有出料口,烘干箱的内侧壁上位于过料口处和烘干箱的外侧壁上位于出料口处均设置有导向辊。Preferably, a hot blast stove is fixed on the top of the drying box, an air duct is connected between the hot blast stove and the drying box, the air duct is connected with a blower fixed on the side wall of the drying box, and both ends of the air duct are respectively connected The air separator in the hot blast stove and the drying box. The side wall of the drying box close to the coiling roller is provided with a discharge port, and the inner side wall of the drying box is located at the feeding port and the outer side wall of the drying box. Guide rollers are arranged on the upper part of the discharge port.
优选的,所述气流分离器内部分为分流舱一、分流舱二和分流舱三,所述分流舱的顶部设置有1块以上的分流板一,分流舱二的顶部设置有1块以上的分流板二,分流舱三的顶部设置有1块以上的分流板三。Preferably, the interior of the airflow separator is divided into a first, a second, and a third chamber, the top of the split chamber is provided with more than one split plate 1, and the top of the second chamber is provided with more than one More than one
优选的,所述卷料辊通过电机驱动。Preferably, the reeling roller is driven by a motor.
本实用新型的有益效果:The beneficial effects of the present utility model:
1、本实用新型提供的纺织面料高效短流程印染装置,通过设置染料箱、染色箱、回流箱和循环供料结构,可以降低染料的消耗,挤压辊和斜坡配合可以将面料上多余的染料挤出,减少染料的浪费。1. The high-efficiency short-flow printing and dyeing device for textile fabrics provided by the present utility model can reduce the consumption of dyestuffs by setting up a dyestuff box, a dyeing box, a return box and a circulating feeding structure. Extrusion, reducing dye waste.
2、本实用新型提供的纺织面料高效短流程印染装置,烘干箱内设置的气流分离器能够将热风炉加热后的热风均匀地分散在烘干箱内部,使烘干箱内的温度分布更加均匀,提高面料烘干的均匀度。2. In the high-efficiency short-flow printing and dyeing device for textile fabrics provided by the present utility model, the airflow separator set in the drying box can evenly disperse the hot air heated by the hot-blast stove inside the drying box, so that the temperature distribution in the drying box is better. Evenly, improve the uniformity of fabric drying.
附图说明Description of drawings
图1为本实用新型的结构图;Fig. 1 is the structural drawing of the utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为沿图2中A-A的剖视图。FIG. 3 is a cross-sectional view along A-A in FIG. 2 .
图中,1-印染装置本体,2-底座,3-放料辊,4-染料箱,5-染色箱,51-进料口,52-染色辊,53-挤压辊,54-过料口,6-烘干箱,61-出料口,7-卷料辊,8-循环供料结构,81-供料管,82-回料管,83-抽料泵,9-斜坡,10-回流箱,101-回流口,11-气流分离器。111-分流舱一,1111-分流板一,112-分流舱二,1121-分流板二,113-分流舱三,1131-分流板三,12-支架,13-导布辊,14-热风炉,15-风管,16-鼓风机,17-电机,18-导向辊。In the figure, 1-printing and dyeing device body, 2-base, 3-feeding roller, 4-dye box, 5-dyeing box, 51-feeding port, 52-dyeing roller, 53-extrusion roller, 54-feeding Port, 6-drying box, 61-discharge port, 7-roller, 8-circulating feeding structure, 81-feeding pipe, 82-return pipe, 83-feeding pump, 9-slope, 10 - Return box, 101 - Return port, 11 - Air flow separator. 111-split cabin one, 1111-split plate one, 112-split cabin two, 1121-split plate two, 113-split cabin three, 1131-split plate three, 12-support, 13-distribution guide roller, 14-hot blast stove , 15- air duct, 16- blower, 17- motor, 18- guide roller.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和实施方式对本发明创造作进一步的详细说明。In order to make those skilled in the art better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
如图1-3所示,一种纺织面料的高效短流程印染装置,包括印染装置本体1,所述印染装置本体包括底座2,所述底座2顶部固定设置有放料辊3、染料箱4、染色箱5、烘干箱6和卷料辊7;所述放料辊3和卷料辊7分别固定在底座2的两端,染料箱4的一端与放料辊3相邻,另一端与染色箱5相邻,染色箱5的另一端与烘干箱6相连通;As shown in Figures 1-3, a high-efficiency short-flow printing and dyeing device for textile fabrics includes a printing and dyeing device body 1, and the printing and dyeing device body includes a base 2, and a
所述染料箱4与染色箱5之间设置有循环供料结构8,所述染色箱5内底部的一侧设置有顶部设有斜坡9的回流箱10,所述烘干箱6内底部设置有气流分离器11。A circulating feeding structure 8 is arranged between the dyeing box 4 and the
所述染料箱4的底部固定连接有与底座2固定连接的支架12,支架12上旋转连接有一组导布辊13。A
所述染色箱4靠近染料箱5的一端的侧壁上开设有进料口51,染色箱5内侧壁上且位于进料口51处设置有导向辊18,染料箱5内还设置有染色辊52和挤压辊53,所述染色辊52设置在染料箱5内中间靠下的位置,挤压辊53设置在斜坡9的上方,染色箱5紧靠烘干箱6的一侧侧壁上开设有与烘干箱6相连通的过料口54。A
优选的,所述循环供料结构8包括供料管81、回料管82和抽料泵83,所述供料管81的两端分别连接染料箱4和染色箱5,回料管82分别的两端分别连接回流箱10和染料箱4,抽料泵83设置在回料管82上且固定在底座2的底部,所述回流箱10一侧的侧壁上开设有回流口101,当染色箱5内的染料高度高于回流口101时,染色箱5内的染料会通过回流口101进入回流箱10内,以此来维持染色箱5内染料的高度不变,所述染色辊52的底部略低于回流口101的底面。Preferably, the circulating feeding structure 8 includes a
所述烘干箱6顶部固定有热风炉14,热风炉14与烘干箱6之间连接有风管15,风管15上连接有固定在烘干箱6侧壁上的鼓风机16。风管15的两端分别连接热风炉14和烘干箱6内的气流分离器11,烘干箱靠近卷料辊7一侧的侧壁上开设有出料口61,烘干箱6的内侧壁上位于过料口54处和烘干箱6的外侧壁上位于出料口61处均设置有导向辊18。A
所述气流分离器11内部分为分流舱一111、分流舱二112和分流舱三113,所述分流舱的顶部设置有6-8块的分流板一1111,分流舱二112的顶部设置有18-21块的分流板二1121,分流舱三的顶部设置有6-8块的分流板三1131,分流板一1111、分流板二1121和分流板三1131的倾斜方向均不一致,以此将热风均匀地分散在烘干箱6内部,使得烘干箱6内部的温度分布更加均匀,有利于提高面料的烘干效果。The interior of the
所述卷料辊通过电机驱动。The take-up roller is driven by a motor.
本实用新型的工作原理:The working principle of the present utility model:
1、将面料从放料辊3上扯下绕过导布辊13,从进料口51进入染色箱5,绕过导向辊18和染色辊52,从挤压辊53和斜坡之间穿过,经过料口54后进入烘干箱6,烘干后的面料从出料口61送出,绕过导向辊18后由卷料辊7收卷。1. Pull the fabric off the
2、染色辊53的底部略低于回流口101的底部,在面料进行染色时不会浸染过多的面料,降低染料的消耗,回流口101能够确保染色箱5内的染料始终不高于回流口101底面,挤压辊53和斜坡配合可将染色后的面料上多余的染料挤出,进一步降低染料的消耗,回流箱10中的染料由抽料泵83抽取通过回料管82再次进入染料箱4,进行循环使用;2. The bottom of the
3、染色后的面料进入烘干箱6后,分流板一1111、分流板二1121和分流板三1131将热风炉14产生的热气流通过不同的角度送至烘干箱6内,从而使得烘干箱6内部的温度分布更加均匀,提高面料的烘干效果。3. After the dyed fabric enters the drying box 6, the distribution plate 1 1111, the distribution plate 2 1121 and the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122878638.3U CN216378748U (en) | 2021-11-23 | 2021-11-23 | A high-efficiency short-flow printing and dyeing device for textile fabrics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122878638.3U CN216378748U (en) | 2021-11-23 | 2021-11-23 | A high-efficiency short-flow printing and dyeing device for textile fabrics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216378748U true CN216378748U (en) | 2022-04-26 |
Family
ID=81218219
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122878638.3U Expired - Fee Related CN216378748U (en) | 2021-11-23 | 2021-11-23 | A high-efficiency short-flow printing and dyeing device for textile fabrics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216378748U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115874368A (en) * | 2023-01-04 | 2023-03-31 | 浙江绍兴永利印染有限公司 | Fabric antibacterial dyeing device |
-
2021
- 2021-11-23 CN CN202122878638.3U patent/CN216378748U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115874368A (en) * | 2023-01-04 | 2023-03-31 | 浙江绍兴永利印染有限公司 | Fabric antibacterial dyeing device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206616394U (en) | A kind of fabric printing and dyeing cleaning device | |
| CN207484063U (en) | A kind of garment material processing unit | |
| CN209128728U (en) | A kind of Efficient textile cloth dyeing device | |
| CN107761295A (en) | A kind of textile cloth colouring dryer | |
| CN111735293A (en) | A kind of dyeing cloth drying device for textile field | |
| CN112295851A (en) | Positive electrode extrusion type double-sided spraying quick-drying coating machine | |
| CN216378748U (en) | A high-efficiency short-flow printing and dyeing device for textile fabrics | |
| CN208235121U (en) | A kind of dyeing fabric device | |
| CN213208517U (en) | Energy-saving drying device is used in fabrics processing | |
| CN216864546U (en) | A silk weaving printing and dyeing equipment with drying function | |
| CN213295763U (en) | Automatic dyeing machine of cloth for textile production | |
| CN211620850U (en) | High ventilative imitative numb type sofa fabric plays up device | |
| CN206127634U (en) | A starching forming machine for textile processing | |
| CN211311836U (en) | Blanking tool for spraying honeycomb curtain | |
| CN210886553U (en) | Dyeing apparatus is used in fabrics processing | |
| CN209923599U (en) | Full-automatic yarn dyeing and setting device | |
| CN112880365A (en) | Automatic cloth dyeing, drying and conveying mechanism based on garment processing | |
| CN217781461U (en) | Efficient polyester cotton dyeing device | |
| CN218232817U (en) | Semi-radial type gas overflow dyeing machine | |
| CN216947469U (en) | Dyeing device for textile fabric | |
| CN214060924U (en) | Efficient weaving dyeing drying device | |
| CN214458823U (en) | Raw materials dyeing apparatus is used in sweater production | |
| CN217298275U (en) | A high-efficiency and energy-saving dyeing device for textiles | |
| CN210066228U (en) | Cooling device for printing and dyeing cloth | |
| CN220103571U (en) | A plate drying device for lithium battery manufacturing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220426 |