CN216378748U - A high-efficiency short-flow printing and dyeing device for textile fabrics - Google Patents

A high-efficiency short-flow printing and dyeing device for textile fabrics Download PDF

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Publication number
CN216378748U
CN216378748U CN202122878638.3U CN202122878638U CN216378748U CN 216378748 U CN216378748 U CN 216378748U CN 202122878638 U CN202122878638 U CN 202122878638U CN 216378748 U CN216378748 U CN 216378748U
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box
dyeing
drying box
roller
dye
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周亮远
潘伟清
周新国
陆木根
杨伯庆
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Zhejiang Lu Zhou Textile Printing Co ltd
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Zhejiang Lu Zhou Textile Printing Co ltd
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Abstract

The utility model discloses a high-efficiency short-flow printing and dyeing device for textile fabrics, which comprises a printing and dyeing device body, wherein the printing and dyeing device body comprises a base, a feeding roller, a dyeing box, a drying box and a winding roller are arranged on the base, a return box is arranged in the dyeing box, a return port is formed in the return box, a circulating feeding structure is connected between the dyeing box and the dyeing box, a dyeing roller is arranged in the dyeing box, a hot air furnace is arranged at the top of the drying box, an air flow separator is arranged in the drying box, a first shunting cabin, a second shunting cabin and a third shunting cabin are arranged in the air flow separator, a plurality of shunting plates are respectively arranged on the three shunting cabins, hot air generated by the hot air furnace can be dispersedly distributed in the drying box, so that the temperature distribution in the drying box is more uniform, and the drying effect is improved. And the policy requirements of energy conservation, emission reduction and ecological environmental protection are met.

Description

一种纺织面料的高效短流程印染装置A high-efficiency short-flow printing and dyeing device for textile fabrics

技术领域technical field

本实用新型涉及纺织印染领域,具体涉及一种纺织面料的高效短流程印染装置。The utility model relates to the field of textile printing and dyeing, in particular to a high-efficiency short-flow printing and dyeing device for textile fabrics.

背景技术Background technique

印染是纺织物生产时经常使用到的一道程序,现有的印染设备大部分存在染料消耗过高,烘干效果不均匀的问题,因此需要提供一种高效短流程的印染装置,来解决染料消耗过高和烘干效果不均匀的问题,同时满足节能减排、生态环保的政策要求。Printing and dyeing is a process often used in textile production. Most of the existing printing and dyeing equipment has problems of excessive dye consumption and uneven drying effect. Therefore, it is necessary to provide a high-efficiency and short-process printing and dyeing device to solve the problem of dye consumption. Too high and uneven drying effect, while meeting the policy requirements of energy saving, emission reduction and ecological environmental protection.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的是为了解决现有技术中的问题,提供一种纺织面料的高效短流程印染装置。The purpose of the utility model is to provide a high-efficiency short-flow printing and dyeing device for textile fabrics in order to solve the problems in the prior art.

为了达到上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical scheme of the present utility model is:

一种纺织面料的高效短流程印染装置,包括印染装置本体,所述印染装置本体包括底座,所述底座顶部固定设置有放料辊、染料箱、染色箱、烘干箱和卷料辊;所述放料辊和卷料辊分别固定在底座的两端,染料箱的一端与放料辊相邻,染色箱与烘干箱相连通;A high-efficiency short-flow printing and dyeing device for textile fabrics, comprising a printing and dyeing device body, the printing and dyeing device body comprising a base, and a discharge roller, a dye box, a dyeing box, a drying box and a winding roller are fixedly arranged on the top of the base; The discharging roller and the reeling roller are respectively fixed at two ends of the base, one end of the dye box is adjacent to the discharging roller, and the dyeing box is communicated with the drying box;

所述染料箱与染色箱之间设置有循环供料结构,所述染色箱内底部的一侧设置有顶部设有斜坡的回流箱,所述烘干箱内底部设置有气流分离器。A circulating feeding structure is arranged between the dye box and the dyeing box, a return box with a slope on the top is arranged on one side of the inner bottom of the dyeing box, and an airflow separator is arranged at the inner bottom of the drying box.

优选的,所述染料箱的底部固定连接有与底座固定连接的支架,支架上旋转连接有一组导布辊。Preferably, a bracket fixedly connected to the base is fixedly connected to the bottom of the dye box, and a group of cloth guide rollers are rotatably connected to the bracket.

优选的,所述染色箱靠近染料箱的一端的侧壁上开设有进料口,染色箱内侧壁上且位于进料口处设置有导向辊,染料箱内还设置有染色辊和挤压辊,所述染色辊设置在染料箱内中间靠下的位置,挤压辊设置在斜坡的上方,染色箱紧靠烘干箱的一侧侧壁上开设有与烘干箱相连通的过料口。Preferably, the side wall of the dyeing box close to one end of the dye box is provided with a feeding port, the inner side wall of the dyeing box and located at the feeding port is provided with a guide roller, and the dye box is also provided with a dyeing roller and a squeezing roller , the dyeing roller is arranged in the lower middle of the dye box, the squeezing roller is arranged above the slope, and the side wall of the dyeing box close to the drying box is provided with a feeding port connected with the drying box .

优选的,所述循环供料结构包括供料管、回料管和抽料泵,所述供料管的两端分别连接染料箱和染色箱,回料管分别的两端分别连接回流箱和染料箱,抽料泵设置在回料管上且固定在底座的底部,所述回流箱一侧的侧壁上开设有回流口。Preferably, the circulating feeding structure includes a feeding pipe, a returning pipe and a pumping pump, the two ends of the feeding pipe are respectively connected to the dye tank and the dyeing tank, and the two ends of the returning pipe are respectively connected to the return tank and the dyeing tank. In the dye tank, the pumping pump is arranged on the return pipe and fixed at the bottom of the base, and a return port is opened on the side wall of one side of the return tank.

优选的,所述烘干箱顶部固定有热风炉,热风炉与烘干箱之间连接有风管,风管上连接有固定在烘干箱侧壁上的鼓风机,风管的两端分别连接热风炉和烘干箱内的气流分离器,烘干箱靠近卷料辊一侧的侧壁上开设有出料口,烘干箱的内侧壁上位于过料口处和烘干箱的外侧壁上位于出料口处均设置有导向辊。Preferably, a hot blast stove is fixed on the top of the drying box, an air duct is connected between the hot blast stove and the drying box, the air duct is connected with a blower fixed on the side wall of the drying box, and both ends of the air duct are respectively connected The air separator in the hot blast stove and the drying box. The side wall of the drying box close to the coiling roller is provided with a discharge port, and the inner side wall of the drying box is located at the feeding port and the outer side wall of the drying box. Guide rollers are arranged on the upper part of the discharge port.

优选的,所述气流分离器内部分为分流舱一、分流舱二和分流舱三,所述分流舱的顶部设置有1块以上的分流板一,分流舱二的顶部设置有1块以上的分流板二,分流舱三的顶部设置有1块以上的分流板三。Preferably, the interior of the airflow separator is divided into a first, a second, and a third chamber, the top of the split chamber is provided with more than one split plate 1, and the top of the second chamber is provided with more than one More than one splitter plate 3 is arranged on the top of the shunt board 2 and the shunt cabin 3.

优选的,所述卷料辊通过电机驱动。Preferably, the reeling roller is driven by a motor.

本实用新型的有益效果:The beneficial effects of the present utility model:

1、本实用新型提供的纺织面料高效短流程印染装置,通过设置染料箱、染色箱、回流箱和循环供料结构,可以降低染料的消耗,挤压辊和斜坡配合可以将面料上多余的染料挤出,减少染料的浪费。1. The high-efficiency short-flow printing and dyeing device for textile fabrics provided by the present utility model can reduce the consumption of dyestuffs by setting up a dyestuff box, a dyeing box, a return box and a circulating feeding structure. Extrusion, reducing dye waste.

2、本实用新型提供的纺织面料高效短流程印染装置,烘干箱内设置的气流分离器能够将热风炉加热后的热风均匀地分散在烘干箱内部,使烘干箱内的温度分布更加均匀,提高面料烘干的均匀度。2. In the high-efficiency short-flow printing and dyeing device for textile fabrics provided by the present utility model, the airflow separator set in the drying box can evenly disperse the hot air heated by the hot-blast stove inside the drying box, so that the temperature distribution in the drying box is better. Evenly, improve the uniformity of fabric drying.

附图说明Description of drawings

图1为本实用新型的结构图;Fig. 1 is the structural drawing of the utility model;

图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;

图3为沿图2中A-A的剖视图。FIG. 3 is a cross-sectional view along A-A in FIG. 2 .

图中,1-印染装置本体,2-底座,3-放料辊,4-染料箱,5-染色箱,51-进料口,52-染色辊,53-挤压辊,54-过料口,6-烘干箱,61-出料口,7-卷料辊,8-循环供料结构,81-供料管,82-回料管,83-抽料泵,9-斜坡,10-回流箱,101-回流口,11-气流分离器。111-分流舱一,1111-分流板一,112-分流舱二,1121-分流板二,113-分流舱三,1131-分流板三,12-支架,13-导布辊,14-热风炉,15-风管,16-鼓风机,17-电机,18-导向辊。In the figure, 1-printing and dyeing device body, 2-base, 3-feeding roller, 4-dye box, 5-dyeing box, 51-feeding port, 52-dyeing roller, 53-extrusion roller, 54-feeding Port, 6-drying box, 61-discharge port, 7-roller, 8-circulating feeding structure, 81-feeding pipe, 82-return pipe, 83-feeding pump, 9-slope, 10 - Return box, 101 - Return port, 11 - Air flow separator. 111-split cabin one, 1111-split plate one, 112-split cabin two, 1121-split plate two, 113-split cabin three, 1131-split plate three, 12-support, 13-distribution guide roller, 14-hot blast stove , 15- air duct, 16- blower, 17- motor, 18- guide roller.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本实用新型方案,下面结合附图和实施方式对本发明创造作进一步的详细说明。In order to make those skilled in the art better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.

如图1-3所示,一种纺织面料的高效短流程印染装置,包括印染装置本体1,所述印染装置本体包括底座2,所述底座2顶部固定设置有放料辊3、染料箱4、染色箱5、烘干箱6和卷料辊7;所述放料辊3和卷料辊7分别固定在底座2的两端,染料箱4的一端与放料辊3相邻,另一端与染色箱5相邻,染色箱5的另一端与烘干箱6相连通;As shown in Figures 1-3, a high-efficiency short-flow printing and dyeing device for textile fabrics includes a printing and dyeing device body 1, and the printing and dyeing device body includes a base 2, and a discharge roller 3 and a dye box 4 are fixed on the top of the base 2. , a dyeing box 5, a drying box 6 and a reeling roller 7; the discharging roller 3 and the reeling roller 7 are respectively fixed on both ends of the base 2, one end of the dyeing box 4 is adjacent to the discharging roller 3, and the other end Adjacent to the dyeing box 5, the other end of the dyeing box 5 is communicated with the drying box 6;

所述染料箱4与染色箱5之间设置有循环供料结构8,所述染色箱5内底部的一侧设置有顶部设有斜坡9的回流箱10,所述烘干箱6内底部设置有气流分离器11。A circulating feeding structure 8 is arranged between the dyeing box 4 and the dyeing box 5, a return box 10 with a slope 9 at the top is arranged on one side of the inner bottom of the dyeing box 5, and the inner bottom of the drying box 6 is arranged There is a gas flow separator 11 .

所述染料箱4的底部固定连接有与底座2固定连接的支架12,支架12上旋转连接有一组导布辊13。A bracket 12 fixedly connected to the base 2 is fixedly connected to the bottom of the dye box 4 , and a set of cloth guide rollers 13 are rotatably connected to the bracket 12 .

所述染色箱4靠近染料箱5的一端的侧壁上开设有进料口51,染色箱5内侧壁上且位于进料口51处设置有导向辊18,染料箱5内还设置有染色辊52和挤压辊53,所述染色辊52设置在染料箱5内中间靠下的位置,挤压辊53设置在斜坡9的上方,染色箱5紧靠烘干箱6的一侧侧壁上开设有与烘干箱6相连通的过料口54。A feeding port 51 is provided on the side wall of the dyeing box 4 close to one end of the dyeing box 5, a guide roller 18 is provided on the inner side wall of the dyeing box 5 and is located at the feeding port 51, and a dyeing roller is also arranged in the dyeing box 5 52 and a squeezing roller 53, the dyeing roller 52 is arranged in the lower middle position in the dye box 5, the squeezing roller 53 is arranged above the slope 9, and the dyeing box 5 is close to one side wall of the drying box 6 A material feed port 54 communicated with the drying box 6 is opened.

优选的,所述循环供料结构8包括供料管81、回料管82和抽料泵83,所述供料管81的两端分别连接染料箱4和染色箱5,回料管82分别的两端分别连接回流箱10和染料箱4,抽料泵83设置在回料管82上且固定在底座2的底部,所述回流箱10一侧的侧壁上开设有回流口101,当染色箱5内的染料高度高于回流口101时,染色箱5内的染料会通过回流口101进入回流箱10内,以此来维持染色箱5内染料的高度不变,所述染色辊52的底部略低于回流口101的底面。Preferably, the circulating feeding structure 8 includes a feeding pipe 81, a feeding pipe 82 and a pumping pump 83, two ends of the feeding pipe 81 are respectively connected to the dyeing box 4 and the dyeing box 5, and the feeding pipe 82 is respectively The two ends are respectively connected to the return tank 10 and the dye tank 4, the pumping pump 83 is arranged on the return pipe 82 and fixed at the bottom of the base 2, the side wall of the return tank 10 is provided with a return port 101, when When the height of the dye in the dyeing box 5 is higher than the return port 101, the dye in the dyeing box 5 will enter the return box 10 through the return port 101, so as to maintain the height of the dye in the dyeing box 5 unchanged. The dyeing roller 52 The bottom is slightly lower than the bottom surface of the return port 101 .

所述烘干箱6顶部固定有热风炉14,热风炉14与烘干箱6之间连接有风管15,风管15上连接有固定在烘干箱6侧壁上的鼓风机16。风管15的两端分别连接热风炉14和烘干箱6内的气流分离器11,烘干箱靠近卷料辊7一侧的侧壁上开设有出料口61,烘干箱6的内侧壁上位于过料口54处和烘干箱6的外侧壁上位于出料口61处均设置有导向辊18。A hot blast stove 14 is fixed on the top of the drying box 6 , an air duct 15 is connected between the hot blast stove 14 and the drying box 6 , and a blower 16 fixed on the side wall of the drying box 6 is connected to the air duct 15 . The two ends of the air duct 15 are respectively connected to the hot blast stove 14 and the air separator 11 in the drying box 6. The side wall of the drying box close to the coiling roller 7 is provided with a discharge port 61. The inner side of the drying box 6 Guide rollers 18 are provided on the wall at the feeding port 54 and on the outer side wall of the drying box 6 at the discharging port 61 .

所述气流分离器11内部分为分流舱一111、分流舱二112和分流舱三113,所述分流舱的顶部设置有6-8块的分流板一1111,分流舱二112的顶部设置有18-21块的分流板二1121,分流舱三的顶部设置有6-8块的分流板三1131,分流板一1111、分流板二1121和分流板三1131的倾斜方向均不一致,以此将热风均匀地分散在烘干箱6内部,使得烘干箱6内部的温度分布更加均匀,有利于提高面料的烘干效果。The interior of the airflow separator 11 is divided into a splitting cabin 1 111, a splitting cabin two 112 and a splitting cabin three 113. The top of the splitting cabin is provided with 6-8 splitter plates one 1111, and the top of the splitting cabin 2 112 is provided with There are 18-21 splitter plates 2 1121, and 6-8 splitter plates 3 1131 are arranged on the top of the splitter cabin 3. The hot air is evenly distributed inside the drying box 6, so that the temperature distribution inside the drying box 6 is more uniform, which is beneficial to improve the drying effect of the fabric.

所述卷料辊通过电机驱动。The take-up roller is driven by a motor.

本实用新型的工作原理:The working principle of the present utility model:

1、将面料从放料辊3上扯下绕过导布辊13,从进料口51进入染色箱5,绕过导向辊18和染色辊52,从挤压辊53和斜坡之间穿过,经过料口54后进入烘干箱6,烘干后的面料从出料口61送出,绕过导向辊18后由卷料辊7收卷。1. Pull the fabric off the unwinding roller 3 and bypass the guide roller 13, enter the dyeing box 5 from the feeding port 51, bypass the guide roller 18 and the dyeing roller 52, and pass between the squeeze roller 53 and the slope After passing through the material opening 54, it enters the drying box 6, and the dried fabric is sent out from the material output opening 61, bypasses the guide roller 18 and is wound by the winding roller 7.

2、染色辊53的底部略低于回流口101的底部,在面料进行染色时不会浸染过多的面料,降低染料的消耗,回流口101能够确保染色箱5内的染料始终不高于回流口101底面,挤压辊53和斜坡配合可将染色后的面料上多余的染料挤出,进一步降低染料的消耗,回流箱10中的染料由抽料泵83抽取通过回料管82再次进入染料箱4,进行循环使用;2. The bottom of the dyeing roller 53 is slightly lower than the bottom of the return port 101. When the fabric is dyed, it will not dip too much into the fabric and reduce the consumption of dye. The return port 101 can ensure that the dye in the dyeing box 5 is not higher than the return flow. On the bottom surface of the mouth 101, the squeeze roller 53 and the slope cooperate to squeeze out the excess dye on the dyed fabric, further reducing the consumption of the dye. The dye in the return box 10 is pumped by the pump 83 through the return pipe 82 to enter the dye again. Box 4, for recycling;

3、染色后的面料进入烘干箱6后,分流板一1111、分流板二1121和分流板三1131将热风炉14产生的热气流通过不同的角度送至烘干箱6内,从而使得烘干箱6内部的温度分布更加均匀,提高面料的烘干效果。3. After the dyed fabric enters the drying box 6, the distribution plate 1 1111, the distribution plate 2 1121 and the distribution plate 3 1131 send the hot air flow generated by the hot blast stove 14 into the drying box 6 through different angles, so that the drying The temperature distribution inside the drying box 6 is more uniform, which improves the drying effect of the fabric.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (7)

1. The utility model provides a textile fabric's high-efficient short flow printing and dyeing device, includes printing and dyeing device body (1), its characterized in that: the printing and dyeing device body (1) comprises a base (2), and a discharging roller (3), a dyeing box (4), a dyeing box (5), a drying box (6) and a winding roller (7) are fixedly arranged at the top of the base (2); the discharging roller (3) and the winding roller (7) are respectively fixed at two ends of the base (2), one end of the dyeing box (4) is adjacent to the discharging roller (3), the other end of the dyeing box is adjacent to the dyeing box (5), and the dyeing box (5) is communicated with the drying box (6);
a circulating feeding structure (8) is arranged between the dyeing box (4) and the dyeing box (5), a return box (10) with a slope (9) at the top is arranged on one side of the bottom in the dyeing box (5), and an airflow separator (11) is arranged at the bottom in the drying box (6).
2. A high efficiency short run textile fabric printing apparatus as claimed in claim 1, wherein: the bottom of the dyeing box (4) is fixedly connected with a support (12) fixedly connected with the base (2), and a group of cloth guide rollers (13) are rotatably connected onto the support (12).
3. A high efficiency short run textile fabric printing apparatus as claimed in claim 1, wherein: dye case (5) and have seted up feed inlet (51) on being close to the lateral wall of the one end of dyeing case (4), dye on case (5) inside wall and be located feed inlet (51) and locate to be provided with guide roll (18), still be provided with dyeing roller (52) and squeeze roll (53) in dyeing case (5), dyeing roller (52) set up the position that leans on down in the middle of dyeing case (5), and squeeze roll (53) set up in the top of slope (9), and dye case (5) are offered on the lateral wall of one side near stoving case (6) and are linked together with stoving case (6) and are crossed material mouth (54).
4. A high efficiency short run textile fabric printing apparatus as claimed in claim 1, wherein: circulation feed structure (8) are including feed pipe (81), feed back pipe (82) and pump (83), dye box (4) and dyeing case (5) are connected respectively at the both ends of feed pipe (81), and return flow box (10) and dye box (4) are connected respectively at feed back pipe (82) both ends respectively, and pump (83) set up on feed back pipe (82) and fix the bottom at base (2), backward flow mouth (101) have been seted up on the lateral wall of return flow box (10) one side.
5. A high efficiency short run textile fabric printing apparatus as claimed in claim 1 or 3, wherein: the hot-blast stove (14) is fixed at the top of the drying box (6), an air pipe (15) is connected between the hot-blast stove (14) and the drying box (6), an air blower (16) fixed on the side wall of the drying box (6) is connected to the air pipe (15), air separators (11) in the hot-blast stove (14) and the drying box (6) are respectively connected to the two ends of the air pipe (15), a discharge hole (61) is formed in the side wall of the drying box (6) close to one side of the coil roller (7), and guide rollers (18) are arranged at the positions of the discharge hole (61) on the inner side wall of the drying box (6) and the outer side wall of the drying box (6).
6. The efficient short-process printing and dyeing device for the textile fabric as claimed in claim 5, characterized in that: the inside reposition of redundant personnel cabin (111), reposition of redundant personnel cabin two (112) and reposition of redundant personnel cabin three (113) of dividing of air flow separator (11), the top of reposition of redundant personnel cabin one (111) is provided with flow distribution plate one (1111) more than 1, and the top of reposition of redundant personnel cabin two (112) is provided with flow distribution plate two (1121) more than 1, and the top of reposition of redundant personnel cabin three (113) is provided with flow distribution plate three (1131) more than 1.
7. A high efficiency short run textile fabric printing apparatus as claimed in claim 1, wherein: the winding roller (7) is driven by a motor (17).
CN202122878638.3U 2021-11-23 2021-11-23 A high-efficiency short-flow printing and dyeing device for textile fabrics Expired - Fee Related CN216378748U (en)

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CN202122878638.3U CN216378748U (en) 2021-11-23 2021-11-23 A high-efficiency short-flow printing and dyeing device for textile fabrics

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115874368A (en) * 2023-01-04 2023-03-31 浙江绍兴永利印染有限公司 Fabric antibacterial dyeing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115874368A (en) * 2023-01-04 2023-03-31 浙江绍兴永利印染有限公司 Fabric antibacterial dyeing device

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