CN216372514U - A new type of production equipment for mobile phone screen protective film - Google Patents
A new type of production equipment for mobile phone screen protective film Download PDFInfo
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- CN216372514U CN216372514U CN202122886026.9U CN202122886026U CN216372514U CN 216372514 U CN216372514 U CN 216372514U CN 202122886026 U CN202122886026 U CN 202122886026U CN 216372514 U CN216372514 U CN 216372514U
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- 230000001681 protective effect Effects 0.000 title claims abstract description 78
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000005520 cutting process Methods 0.000 claims abstract description 76
- 238000003825 pressing Methods 0.000 claims abstract description 67
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 53
- 239000010959 steel Substances 0.000 claims abstract description 53
- 239000002699 waste material Substances 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000004804 winding Methods 0.000 claims abstract description 20
- 238000010030 laminating Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims abstract description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 16
- 238000007774 anilox coating Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 abstract description 12
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000004698 Polyethylene Substances 0.000 description 6
- 229920000573 polyethylene Polymers 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 239000012528 membrane Substances 0.000 description 2
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 238000012356 Product development Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及模切设备技术领域,特别是指一种新型手机屏保护膜的生产设备。The utility model relates to the technical field of die-cutting equipment, in particular to a novel production equipment of a mobile phone screen protective film.
背景技术Background technique
手机屏在生产时,会在表面贴装保护膜,以防止在后道工序中刮损手机屏幕。而手机屏保护膜在生产线中,需要将多层材料贴合在一起,并通过刀具对复合膜进行切割出相应的形状,再进行收卷。When the mobile phone screen is produced, a protective film will be mounted on the surface to prevent the mobile phone screen from being scratched in the subsequent process. In the production line of mobile phone screen protective film, multiple layers of materials need to be laminated together, and the composite film needs to be cut into a corresponding shape by a cutter, and then rolled.
现有技术中,复合膜在切割出若干保护膜后,保护膜的边缘位置由于设备的压合容易产生溢胶现象,进而导致收卷时粘连的情况发生,在后道工序中不便将整卷的产品展开,影响生产效率。In the prior art, after a number of protective films are cut out of the composite film, the edge of the protective film is prone to overflow due to the pressing of the equipment, which in turn leads to the occurrence of sticking during winding. product development, affecting production efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种新型手机屏保护膜的生产设备,避免产品收卷时的粘连现象。The purpose of the utility model is to provide a new type of production equipment for the protective film of the mobile phone screen, so as to avoid the sticking phenomenon when the product is rolled.
为了达成上述目的,本实用新型的解决方案是:In order to achieve the above-mentioned purpose, the solution of the present utility model is:
一种新型手机屏保护膜的生产设备,包括沿生产流水线依次设置的第一供料辊、第二供料辊、第一压合装置、第一切割装置、加工机构、第一排废辊和收卷辊;所述第一供料辊、第二供料辊分别向所述第一压合装置输入离型膜和分隔料带,离型膜位于分隔料带的上表面且离型膜的离型面朝上;所述第一切割装置包括上下设置的钢棍和第一刀辊,所述第一刀辊用于切割分隔料带以分成三条;所述加工机构用于压合离型膜与保护膜的原材料并切割出产品形状;所述第一排废辊设置在所述加工机构的输出端,用于收卷左右两侧的两条分隔料带;所述收卷辊设置在所述第一排废辊的后端,用于收卷成型的产品。A novel production equipment for mobile phone screen protective film, comprising a first feeding roller, a second feeding roller, a first pressing device, a first cutting device, a processing mechanism, a first waste discharge roller and Rewinding roller; the first feeding roller and the second feeding roller respectively input the release film and the separation material belt to the first pressing device, the release film is located on the upper surface of the separation material belt, and the The release surface faces upward; the first cutting device includes a steel bar and a first knife roller arranged up and down, and the first knife roller is used to cut the separation material strip to divide it into three strips; the processing mechanism is used for pressing the release type The raw materials of the film and the protective film are cut into the product shape; the first waste discharge roller is arranged at the output end of the processing mechanism, and is used to wind up the two separator strips on the left and right sides; the winding roller is arranged on the The rear end of the first waste discharge roller is used for winding the formed product.
所述第二供料辊上卷绕的分隔料带为PE网纹膜。The separator tape wound on the second feeding roller is a PE anilox film.
所述第一压合装置包括上下设置的橡胶辊和钢棍。The first pressing device includes a rubber roller and a steel bar arranged up and down.
所述加工机构包括沿生产流水线依次设置的第一加工单元、第二加工单元和第二切割装置,所述第一供料辊、第二供料辊的物料依次经过所述第一加工单元、第二加工单元和第二切割装置;所述第一加工单元用于压合马拉胶带和PET保护膜,并切割马拉胶带,再以PET保护膜在上、马拉胶带在下的形式贴合至离型膜的上表面,然后输入所述第二加工单元;所述第二加工单元用于压合亚克力保护膜和高粘保护膜,并切割亚力克保护膜,再以高粘保护膜在上、亚克力保护膜在下的形式贴合至PET保护膜的上表面,然后输入所述第二切割装置;所述第二切割装置用于切割产品外形。The processing mechanism includes a first processing unit, a second processing unit and a second cutting device arranged in sequence along the production line, and the materials of the first feeding roller and the second feeding roller pass through the first processing unit, The second processing unit and the second cutting device; the first processing unit is used for laminating the Mara tape and the PET protective film, cutting the Mara tape, and then attaching the PET protective film on the top and the Mara tape on the bottom. to the upper surface of the release film, and then input to the second processing unit; the second processing unit is used for laminating the acrylic protective film and the high-viscosity protective film, cutting the acrylic protective film, and then placing the high-viscosity protective film on the The upper and lower acrylic protective films are attached to the upper surface of the PET protective film, and then input to the second cutting device; the second cutting device is used to cut the shape of the product.
所述第二切割装置包括上下设置的第二刀辊和钢棍。The second cutting device includes a second knife roller and a steel bar arranged up and down.
所述第一加工单元包括第二压合装置、第三切割装置和第三压合装置,以及两根第三供料辊、第二排废辊、第四供料辊、第三排废辊;所述第二压合装置包括上下设置的橡胶辊和钢棍;所述第三切割装置包括上下设置的第三刀辊、钢棍和凹槽辊;所述第三压合装置包括上下设置的橡胶辊、钢棍和凹槽辊;所述第三供料辊向所述第三切割装置的第三刀辊与钢棍之间输入马拉胶带,并由所述第二排废辊排废;所述第四供料辊向所述第三压合装置的橡胶辊与钢棍之间输入PET保护膜,并由所述第三排废辊收卷其贴膜后将PET保护膜输入所述第三切割装置的第三刀辊与钢棍之间;马拉胶带与PET保护膜经所述第三切割装置后输入所述第二压合装置的橡胶辊与钢棍之间以贴合在离型膜的上表面。The first processing unit includes a second pressing device, a third cutting device and a third pressing device, as well as two third feed rollers, a second waste discharge roller, a fourth feed roller and a third waste discharge roller ; The second pressing device includes a rubber roller and a steel bar arranged up and down; the third cutting device includes a third knife roller, a steel bar and a groove roller arranged up and down; the third pressing device includes an upper and lower arrangement rubber rollers, steel rods and grooved rollers; the third feeding roller feeds the rubber tape between the third knife roller and the steel rod of the third cutting device, and is discharged by the second waste row roller waste; the fourth feeding roller feeds the PET protective film between the rubber roller and the steel roller of the third pressing device, and the PET protective film is fed into the Between the third knife roller of the third cutting device and the steel rod; the Mara tape and the PET protective film are input between the rubber roller and the steel rod of the second pressing device after passing through the third cutting device to fit together on the top surface of the release film.
所述第二加工单元包括第四压合装置、第四切割装置和第五压合装置,以及第五供料辊、第四排废辊、第六供料辊和第五排废辊;所述第四压合装置包括上下设置的橡胶辊和钢棍;所述第四切割装置包括上下设置的第四刀辊、钢棍和凹槽辊;所述第五压合装置包括上下设置的橡胶辊、钢棍和凹槽辊;所述第五供料辊由所述第四排废辊收卷亚克力保护膜的贴膜后向所述第四切割装置的第四刀辊与钢棍之间输入;所述第六供料辊向所述第五压合装置的橡胶辊与钢棍之间输入高粘保护膜,并由所述第五压合装置将高粘保护膜输入所述第四切割装置的第四刀辊与钢棍之间;亚克力保护膜与高粘保护膜经所述第四切割装置后输入所述第四压合装置的橡胶辊与钢棍之间以贴合在PET保护膜的上表面。The second processing unit includes a fourth pressing device, a fourth cutting device and a fifth pressing device, as well as a fifth feed roller, a fourth waste discharge roller, a sixth feed roller and a fifth waste discharge roller; so The fourth pressing device includes a rubber roller and a steel roller arranged up and down; the fourth cutting device includes a fourth knife roller, a steel bar and a groove roller arranged up and down; the fifth pressing device includes a rubber roller arranged up and down roller, steel rod and grooved roller; the fifth feeding roller is fed between the fourth knife roller and the steel roller of the fourth cutting device after the film of the acrylic protective film is wound by the fourth row waste roller ; The sixth feeding roller inputs the high-viscosity protective film between the rubber roller and the steel rod of the fifth pressing device, and the fifth pressing device inputs the high-viscosity protective film into the fourth cutting device Between the fourth knife roller and the steel rod of the device; the acrylic protective film and the high-viscosity protective film are passed through the fourth cutting device and input between the rubber roller and the steel rod of the fourth pressing device to be attached to the PET protection film the upper surface of the membrane.
所述的一种新型手机屏保护膜的生产设备还包括第六压合装置,所述第六压合装置设置在所述第一排废辊与所述收卷辊之间。The novel production equipment for the protective film for mobile phone screens further includes a sixth pressing device, and the sixth pressing device is arranged between the first waste discharge roller and the winding roller.
采用上述技术方案后,本实用新型通过在现有的生产流水线中增设第二供料辊用于提供分隔料带、第一切割装置用于切割分隔料带成三条,并由第一排废辊在成品收卷前将分隔料带的左右两条排除,剩余中间的分隔料带用于增加收卷后成品之间的间距,成品的手机贴膜的边缘位置不再接触,且也不与分隔料带接触,可以达到防止粘黏的目的,方便后道工序中将收卷的成品展开,提高生产效率。After adopting the above-mentioned technical scheme, the utility model adds a second feeding roller in the existing production line to provide the separation material belt, and the first cutting device is used for cutting the separation material belt into three strips, and the first waste discharge roller is used for cutting the separation material belt into three strips. Before the finished product is rolled, the left and right sides of the separator tape are removed, and the remaining middle separator tape is used to increase the distance between the finished products after winding. The edge position of the finished mobile phone film is no longer in contact with the separator. Belt contact can achieve the purpose of preventing sticking, facilitate the unwinding of the rolled finished product in the subsequent process, and improve production efficiency.
附图说明Description of drawings
图1为本实用新型具体实施例的结构示意图;Fig. 1 is the structural representation of the specific embodiment of the utility model;
图2为本实用新型具体实施例的产品效果图(经过加工机构之后);Figure 2 is a product rendering diagram of a specific embodiment of the utility model (after a processing mechanism);
图3为本实用新型具体实施例的产品收卷后的剖视图(A-A方向);3 is a cross-sectional view (A-A direction) of the product after winding according to the specific embodiment of the present utility model;
附图标号说明:Description of reference numbers:
1----第一供料辊; 2----第二供料辊; 3----第一压合装置;1----The first feeding roller; 2----The second feeding roller; 3----The first pressing device;
4----第一切割装置; 5----第一排废辊; 6----收卷辊;4----The first cutting device; 5----The first waste discharge roller; 6----Rewinding roller;
7----第一刀辊; 8----第二切割装置; 9----第二刀辊;7----The first knife roller; 8----The second cutting device; 9----The second knife roller;
10---第二压合装置; 11---第三切割装置; 12---第三压合装置;10---Second pressing device; 11---Third cutting device; 12---Third pressing device;
13---第三供料辊; 14---第二排废辊; 15---第四供料辊;13---The third feed roller; 14---The second waste discharge roller; 15---The fourth feed roller;
16---第三排废辊; 17---第三刀辊; 18---第四压合装置;16---The third waste discharge roller; 17---The third knife roller; 18---The fourth pressing device;
19---第四切割装置; 20---第五压合装置; 21---第五供料辊;19---the fourth cutting device; 20---the fifth pressing device; 21---the fifth feeding roller;
22---第四排废辊; 23---第六供料辊; 24---第五排废辊;22---The fourth waste roll; 23---The sixth feed roll; 24---The fifth waste roll;
25---第四刀辊; 26---第六压合装置; a----分隔料带;25---the fourth knife roller; 26---the sixth pressing device; a---separation belt;
b----PET保护膜; c----马拉胶带; d----离型膜;b----PET protective film; c----Mara tape; d----Release film;
另,图1中“橡”代表橡胶辊、“光”代表光滑的钢棍、“凹”代表凹槽辊,“D”代表刀辊,不同序号的刀辊,其刀具形状不同。In addition, in Figure 1, "rubber" represents a rubber roller, "light" represents a smooth steel rod, "concave" represents a grooved roller, and "D" represents a knife roller.
具体实施方式Detailed ways
为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。In order to further explain the technical solutions of the present utility model, the present utility model will be described in detail below through specific embodiments.
本实用新型为一种新型手机屏保护膜的生产设备,包括沿生产流水线依次设置的第一供料辊1、第二供料辊2、第一压合装置3、第一切割装置4、加工机构、第一排废辊5和收卷辊6;The utility model relates to a novel production equipment for a mobile phone screen protective film, comprising a first feeding roller 1, a second feeding roller 2, a
第一供料辊1、第二供料辊2分别向第一压合装置3输入离型膜和分隔料带,离型膜位于分隔料带的上表面且离型膜的离型面朝上;The first feeding roller 1 and the second feeding roller 2 respectively input the release film and the separator belt to the first
第一切割装置4包括上下设置的钢棍和第一刀辊7,第一刀辊7用于切割分隔料带以分成三条;The first cutting device 4 includes a steel bar and a
加工机构用于压合离型膜与保护膜的原材料并切割出产品形状;The processing mechanism is used to press the raw materials of the release film and the protective film and cut the product shape;
第一排废辊5设置在加工机构的输出端,用于收卷左右两侧的两条分隔料带;The first waste discharge roller 5 is arranged at the output end of the processing mechanism, and is used to wind up the two separating material belts on the left and right sides;
收卷辊6设置在第一排废辊5的后端,用于收卷成型的产品。The winding roller 6 is arranged at the rear end of the first waste discharge roller 5, and is used for winding the formed product.
参考图1所示,示出了本实用新型的具体实施例。Referring to Figure 1, a specific embodiment of the present invention is shown.
上述第一供料辊1上卷绕的离型膜为C50S13离型膜。The release film wound on the above-mentioned first feeding roller 1 is a C50S13 release film.
上述第二供料辊2上卷绕的分隔料带为PE网纹膜,PE网纹膜属于一种高性能的低粘表面保护膜,其是在聚乙烯(PE)膜上涂布交联型丙烯酸酯溶剂压敏胶而生成,具有优异的耐化学腐蚀性和稳定的粘性,膜面平滑透明度高,耐高温,洁净度好,在后道工序中可以很轻松地将PE网纹膜剥离而不残胶。The separator tape wound on the above-mentioned second feeding roller 2 is a PE anilox film, which belongs to a high-performance low-viscosity surface protection film, which is coated and cross-linked on a polyethylene (PE) film. It is produced from acrylic solvent pressure sensitive adhesive, which has excellent chemical resistance and stable viscosity, smooth film surface, high transparency, high temperature resistance, good cleanliness, and PE textured film can be easily peeled off in the subsequent process. without glue residue.
上述第一压合装置3包括上下设置的橡胶辊和钢棍。The above-mentioned first pressing
上述加工机构为传统的手机屏保护膜的加工系统,保护膜的原材料主要包括马拉胶带、PET保护膜、亚克力保护膜和高粘保护膜。由于本实用新型在传统的基础上增设了第二供料辊2、第一切割装置4和第一排废辊5,为达到简化结构、减少占地的目的,可以如本实施例所示将部分结构进行合并:上述加工机构包括沿生产流水线依次设置的第一加工单元、第二加工单元和第二切割装置8,第一供料辊1、第二供料辊2的物料依次经过第一加工单元、第二加工单元和第二切割装置8;第一加工单元用于压合马拉胶带和PET保护膜,并切割马拉胶带,再以PET保护膜在上、马拉胶带在下的形式贴合至离型膜的上表面,然后输入第二加工单元;第二加工单元用于压合亚克力保护膜和高粘保护膜,并切割亚力克保护膜,再以高粘保护膜在上、亚克力保护膜在下的形式贴合至PET保护膜的上表面,然后输入第二切割装置8;第二切割装置用于切割产品外形。The above-mentioned processing mechanism is a traditional processing system for the mobile phone screen protective film. The raw materials of the protective film mainly include Mara tape, PET protective film, acrylic protective film and high-viscosity protective film. Since the present utility model adds the second feeding roller 2, the first cutting device 4 and the first waste discharging roller 5 on the basis of the traditional, in order to achieve the purpose of simplifying the structure and reducing the floor space, as shown in this embodiment, the Part of the structure is merged: the above processing mechanism includes a first processing unit, a second processing unit and a
进一步地,上述第二切割装置8包括上下设置的第二刀辊9和钢棍。Further, the above-mentioned
进一步地,上述第一加工单元包括第二压合装置10、第三切割装置11和第三压合装置12,以及两根第三供料辊13、第二排废辊14、第四供料辊15、第三排废辊16;第二压合装置10包括上下设置的橡胶辊和钢棍;第三切割装置11包括上下设置的第三刀辊17、钢棍和凹槽辊;第三压合装置12包括上下设置的橡胶辊、钢棍和凹槽辊;第三供料辊13向第三切割装置11的第三刀辊17与钢棍之间输入马拉胶带,并由第二排废辊14排废;第四供料辊15向第三压合装置12的橡胶辊与钢棍之间输入PET保护膜,并由第三排废辊16收卷其贴膜后将PET保护膜输入第三切割装置11的第三刀辊17与钢棍之间;马拉胶带与PET保护膜经第三切割装置11后输入第二压合装置10的橡胶辊与钢棍之间以贴合在离型膜的上表面。Further, the above-mentioned first processing unit includes a second
进一步地,上述第二加工单元包括第四压合装置18、第四切割装置19和第五压合装置20,以及第五供料辊21、第四排废辊22、第六供料辊23和第五排废辊24;第四压合装置18包括上下设置的橡胶辊和钢棍;第四切割装置19包括上下设置的第四刀辊25、钢棍和凹槽辊;第五压合装置20包括上下设置的橡胶辊、钢棍和凹槽辊;第五供料辊21由第四排废辊22收卷亚克力保护膜的贴膜后向第四切割装置19的第四刀辊25与钢棍之间输入;第六供料辊23向第五压合装置20的橡胶辊与钢棍之间输入高粘保护膜,并由第五压合装置20将高粘保护膜输入第四切割装置19的第四刀辊25与钢棍之间;亚克力保护膜与高粘保护膜经第四切割装置19后输入第四压合装置18的橡胶辊与钢棍之间以贴合在PET保护膜的上表面。Further, the above-mentioned second processing unit includes a fourth
本实用新型还包括第六压合装置26,第六压合装置26设置在第一排废辊5与收卷辊6之间,用于在分隔料带排废后压合复合材料,使得复合材料更加贴合,方便收卷。The utility model also includes a sixth pressing device 26, which is arranged between the first waste discharge roller 5 and the winding roller 6, and is used for pressing the composite material after the separation material belt is discharged, so that the composite material is The material fits better and is easier to roll.
如图2和图3所示,图中标号a为分隔料带(也即PE网纹膜)、b为PET保护膜、c为马拉胶带、d为离型膜,通过上述方案,本实用新型通过在现有的生产流水线中增设第二供料辊2用于提供分隔料带、第一切割装置4用于切割分隔料带成三条,并由第一排废辊5在成品收卷前将分隔料带的左右两条排除,剩余中间的分隔料带用于增加收卷后成品之间的间距L,成品的手机贴膜的边缘位置不再接触,且也不与分隔料带接触,可以达到防止粘黏的目的,方便后道工序中将收卷的成品展开,提高生产效率。As shown in Figure 2 and Figure 3, the symbol a in the figure is a separator tape (that is, a PE mesh film), b is a PET protective film, c is a Mala tape, and d is a release film. In the new model, the second feed roller 2 is added to the existing production line to provide the separator, and the first cutting device 4 is used to cut the separator into three strips, and the first waste roller 5 is used to wind the finished product. Exclude the left and right sides of the separator tape, and the remaining middle separator tape is used to increase the distance L between the finished products after winding. The edge position of the finished mobile phone film is no longer in contact with the separator tape. To achieve the purpose of preventing sticking, it is convenient to unwind the rolled finished product in the subsequent process, and the production efficiency is improved.
上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The above-mentioned embodiments and drawings do not limit the product form and style of the present invention, and any appropriate changes or modifications made by those of ordinary skill in the technical field should be regarded as not departing from the scope of the present invention.
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