CN216372512U - Fixed length cutting device of PVC foaming board - Google Patents

Fixed length cutting device of PVC foaming board Download PDF

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CN216372512U
CN216372512U CN202122709459.7U CN202122709459U CN216372512U CN 216372512 U CN216372512 U CN 216372512U CN 202122709459 U CN202122709459 U CN 202122709459U CN 216372512 U CN216372512 U CN 216372512U
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cutting
plate
cutting blade
pvc
board
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李增洪
黄文彬
郑小康
周国
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Foshan Kaibo New Material Technology Co ltd
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Foshan Kaibo New Material Technology Co ltd
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Abstract

本实用新型公开了一种PVC发泡板的定长裁切装置,包括传送机架和用于驱动传送机架移动的机架驱动机构;所述传送机架包括裁切平台、裁切机构以及压板机构;所述裁切机构包括刀座、设置在刀座上的裁切刀片、设置在刀座上的滚压机构以及用于驱动刀座升降的第一驱动机构;所述传送机架上设置有用于驱动刀座水平移动的第二驱动机构;所述滚压机构包括安装管和设置在安装管上端开口处的滚珠。本实用新型通过在可升降的刀座上设置包含滚珠的滚压机构,定长裁切作业进行时,滚压机构也能够跟随裁切刀片移动,从而使正对PVC发泡板切口的滚珠滚压板材的下表面,进而使得PVC发泡板被裁切刀片向下挤出的部分被压实压平,避免了发泡板两侧下部毛边的形成。

Figure 202122709459

The utility model discloses a fixed-length cutting device for a PVC foam board, which comprises a conveying frame and a frame driving mechanism for driving the conveying frame to move; the conveying frame comprises a cutting platform, a cutting mechanism and a a pressing plate mechanism; the cutting mechanism includes a knife seat, a cutting blade disposed on the knife seat, a rolling mechanism disposed on the knife seat, and a first drive mechanism for driving the knife seat to rise and fall; on the conveying frame A second driving mechanism for driving the knife seat to move horizontally is provided; the rolling mechanism includes a mounting tube and a ball set at the opening of the upper end of the mounting tube. In the utility model, a rolling mechanism including balls is arranged on the liftable knife seat, and the rolling mechanism can also move with the cutting blade when the fixed-length cutting operation is performed, so that the balls facing the incision of the PVC foam board can be rolled. The lower surface of the plate is pressed, so that the part of the PVC foam plate extruded downward by the cutting blade is compacted and flattened, so as to avoid the formation of burrs on the lower parts of the two sides of the foam plate.

Figure 202122709459

Description

一种PVC发泡板的定长裁切装置A fixed-length cutting device for PVC foam board

技术领域technical field

本实用新型涉及PVC发泡板生产技术领域,特别涉及一种PVC发泡板的定长裁切装置。The utility model relates to the technical field of PVC foam board production, in particular to a fixed-length cutting device for PVC foam boards.

背景技术Background technique

PVC发泡板在完成成型和冷却定型后,根据发泡板产品所需要的长度和宽度,需要对发泡板进行定宽和定长裁切。After the PVC foam board is formed and cooled, according to the required length and width of the foam board product, the foam board needs to be cut to fixed width and length.

发泡板进行定长裁切时,通常使裁切刀片沿发泡板的宽度方向来对发泡板进行裁切。裁切刀片进行裁切时,发泡板的表面与裁切刀片接触的部位会受到裁切刀片的挤压,特别是发泡板受材料本身特性的影响,发泡板的下表面与裁切刀片的接触部位会被向下挤出,该接触部位被裁切刀片裁切形成切口后,由于发泡板的下表面没有支撑物,因而定长裁切后的发泡板两侧下部容易出现毛边(台阶)的情况,影响了PVC发泡板的质量。When the foamed board is cut to length, the cutting blade is usually used to cut the foamed board along the width direction of the foamed board. When the cutting blade is cutting, the part where the surface of the foam board is in contact with the cutting blade will be squeezed by the cutting blade, especially the foam board is affected by the characteristics of the material itself, the lower surface of the foam board and the cutting blade The contact part of the blade will be extruded downward. After the contact part is cut by the cutting blade to form an incision, since there is no support on the lower surface of the foam board, the lower parts of the two sides of the foam board after fixed length cutting are prone to appear. The condition of burrs (steps) affects the quality of the PVC foam board.

可见,现有技术还有待改进和提高。It can be seen that the existing technology still needs to be improved and improved.

实用新型内容Utility model content

鉴于上述现有技术的不足之处,本实用新型的目的在于提供一种PVC发泡板的定长裁切装置,旨在解决PVC发泡板进行定长裁切后,裁切后的发泡板两侧下部容易出现毛边的情况。In view of the deficiencies of the above-mentioned prior art, the purpose of this utility model is to provide a fixed-length cutting device for a PVC foam board, which aims to solve the problem of foaming after the PVC foam board is cut to a fixed length. The lower part of both sides of the board is prone to burrs.

为了达到上述目的,本实用新型采取了以下技术方案:In order to achieve the above object, the utility model has adopted the following technical solutions:

一种PVC发泡板的定长裁切装置,其中,包括传送机架和用于驱动传送机架移动的机架驱动机构;所述传送机架包括裁切平台、裁切机构以及压板机构;所述裁切平台用于承托待切割的PVC发泡板;所述压板机构用于在切割PVC发泡板时将PVC发泡板压紧在裁切平台上;所述裁切机构包括刀座、设置在刀座上的裁切刀片、设置在刀座上的滚压机构以及用于驱动刀座升降的第一驱动机构;所述传送机架上设置有用于驱动刀座水平移动的第二驱动机构;所述裁切平台上设置有适于裁切刀片和滚压机构向上穿入的切槽;所述滚压机构包括安装管和设置在安装管上端开口处的滚珠;所述滚珠位于PVC发泡板下表面切口的正下方,且滚珠用于滚压PVC发泡板的下表面。A fixed-length cutting device for PVC foam board, comprising a conveying frame and a frame driving mechanism for driving the conveying frame to move; the conveying frame includes a cutting platform, a cutting mechanism and a pressing plate mechanism; The cutting platform is used to support the PVC foam board to be cut; the pressing plate mechanism is used to press the PVC foam board on the cutting platform when cutting the PVC foam board; the cutting mechanism includes a knife seat, a cutting blade arranged on the tool seat, a rolling mechanism arranged on the tool seat, and a first driving mechanism for driving the lifting and lowering of the tool seat; the conveying frame is provided with a first driving mechanism for driving the horizontal movement of the Two driving mechanisms; the cutting platform is provided with a cutting groove suitable for the cutting blade and the rolling mechanism to penetrate upwards; the rolling mechanism includes a mounting pipe and a ball set at the opening of the upper end of the mounting pipe; the rolling ball It is located just below the cutout on the lower surface of the PVC foam board, and the ball is used to roll the lower surface of the PVC foam board.

所述的PVC发泡板的定长裁切装置中,所述裁切刀片包括设置在同一直线上的第一裁切刀片和第二裁切刀片;所述第一裁切刀片用于对PVC发泡板进行初切,且第一裁切刀片的切割深度低于PVC发泡板的厚度。In the fixed-length cutting device for PVC foam board, the cutting blade includes a first cutting blade and a second cutting blade arranged on the same straight line; the first cutting blade is used for cutting the PVC foam. The foam board is initially cut, and the cutting depth of the first cutting blade is lower than the thickness of the PVC foam board.

所述的PVC发泡板的定长裁切装置中,所述刀座包括形状相同的第一座板和第二座板;所述第一座板与第二座板的接触面上设置有多个裁切刀片定位槽。In the PVC foam board fixed-length cutting device, the knife seat includes a first seat plate and a second seat plate with the same shape; the contact surface of the first seat plate and the second seat plate is provided with Multiple cutting blade positioning grooves.

所述的PVC发泡板的定长裁切装置中,所述第一座板的内部设置有用于吸附裁切刀片的磁铁。In the fixed-length cutting device of the PVC foam board, the inside of the first seat plate is provided with a magnet for adsorbing the cutting blade.

所述的PVC发泡板的定长裁切装置中,还包括第一底座;所述传送机架滑动设置在第一底座上;所述机架驱动机构设置在传送机架上,且机架驱动机构的输出轴设置有齿轮;所述第一底座上沿PVC发泡板的输送方向设置有齿条;所述齿轮与齿条啮合。The fixed-length cutting device for PVC foam board further includes a first base; the conveying frame is slidably arranged on the first base; the frame driving mechanism is arranged on the conveying frame, and the frame is slidably arranged on the first base; The output shaft of the driving mechanism is provided with a gear; the first base is provided with a rack along the conveying direction of the PVC foam board; the gear is meshed with the rack.

所述的PVC发泡板的定长裁切装置中,所述裁切机构还包括底板;所述第一驱动机构为液压装置;所述液压装置包括液压缸和活塞杆,且液压装置固设在底板的底部;所述活塞杆的伸出端向上穿出底板后与刀座相连。In the PVC foam board fixed-length cutting device, the cutting mechanism further includes a bottom plate; the first driving mechanism is a hydraulic device; the hydraulic device includes a hydraulic cylinder and a piston rod, and the hydraulic device is fixed At the bottom of the bottom plate; the protruding end of the piston rod is connected to the knife seat after passing through the bottom plate upward.

所述的PVC发泡板的定长裁切装置中,所述传送机架还包括第二底座;所述底板滑动设置在第二底座上;所述第二驱动机构上设置有传动机构;所述传动机构包括两个链轮组和绕设在链轮组上的传动链条;所述链轮组分别转动设置在第二底座的左右两侧,且所述链轮组包括上链轮和下链轮;其中一个所述链轮组的上链轮或下链轮设置于第二驱动机构的输出轴上;所述传动链条与PVC发泡板的宽度方向平行,且传动链条的两端分别与底板的两侧相连。In the PVC foam board fixed-length cutting device, the conveying frame further comprises a second base; the bottom plate is slidably arranged on the second base; a transmission mechanism is arranged on the second driving mechanism; The transmission mechanism includes two sprocket sets and a transmission chain wound on the sprocket sets; the sprocket sets are respectively rotatably arranged on the left and right sides of the second base, and the sprocket set includes an upper sprocket and a lower sprocket. sprockets; the upper or lower sprockets of one of the sprocket groups are arranged on the output shaft of the second drive mechanism; the transmission chain is parallel to the width direction of the PVC foam board, and the two ends of the transmission chain are respectively Attached to both sides of the base plate.

所述的PVC发泡板的定长裁切装置中,所述活塞杆的伸出端设置有滑座,所述刀座设置在滑座上;所述滑座的两侧活动连接有设置在底板上的导向板,所述导向板上设置有与滑座配合的导向条。In the fixed-length cutting device for PVC foam board, a sliding seat is arranged on the extending end of the piston rod, and the knife seat is arranged on the sliding seat; The guide plate on the bottom plate is provided with a guide bar matched with the sliding seat.

所述的PVC发泡板的定长裁切装置中,设置在所述导向板上的导向条数为2条。In the fixed-length cutting device for the PVC foam board, the number of guide bars arranged on the guide plate is two.

所述的PVC发泡板的定长裁切装置中,所述压板机构包括压板和用于驱动压板升降的压板驱动机构;所述压板沿PVC发泡板的宽度方向进行设置,且压板活动设于裁切平台的上方。In the fixed-length cutting device of the PVC foam board, the pressing plate mechanism includes a pressing plate and a pressing plate driving mechanism for driving the pressing plate to rise and fall; above the cutting platform.

有益效果:Beneficial effects:

本实用新型提供了一种PVC发泡板的定长裁切装置,通过在可升降的刀座上设置包含滚珠的滚压机构,定长裁切作业进行时,滚压机构也能够跟随裁切刀片移动,从而使正对PVC发泡板切口的滚珠滚压板材的下表面,进而使得PVC发泡板被裁切刀片向下挤出的部分被压实压平,避免了PVC发泡板两侧下部毛边的形成,并提高了PVC发泡板的质量。The utility model provides a fixed-length cutting device for a PVC foam board. By arranging a rolling mechanism including balls on a liftable knife base, the rolling mechanism can also follow the cutting when the fixed-length cutting operation is performed. The blade moves, so that the ball facing the incision of the PVC foam board rolls the lower surface of the board, so that the part of the PVC foam board that is extruded downward by the cutting blade is compacted and flattened, avoiding the need for two PVC foam boards. The formation of burrs on the lower side and improve the quality of PVC foam board.

附图说明Description of drawings

图1为本实用新型提供的PVC发泡板的定长裁切装置的结构示意图一。Fig. 1 is a structural schematic diagram 1 of a fixed-length cutting device for PVC foam board provided by the utility model.

图2为本实用新型提供的PVC发泡板的定长裁切装置的结构示意图二。FIG. 2 is a second structural schematic diagram of a fixed-length cutting device for PVC foam board provided by the utility model.

图3为本实用新型提供的PVC发泡板的定长裁切装置的结构示意图三。FIG. 3 is a third structural schematic diagram of a fixed-length cutting device for a PVC foam board provided by the utility model.

图4为图3中A部分的放大图。FIG. 4 is an enlarged view of part A in FIG. 3 .

图5为所述裁切机构的安装示意图一。FIG. 5 is a schematic diagram 1 of the installation of the cutting mechanism.

图6为所述裁切机构的安装示意图二。FIG. 6 is a second schematic diagram of the installation of the cutting mechanism.

图7为所述裁切机构的结构示意图。FIG. 7 is a schematic structural diagram of the cutting mechanism.

图8为所述刀座的结构示意图。FIG. 8 is a schematic view of the structure of the tool holder.

图9为所述第一座板的结构示意图。FIG. 9 is a schematic structural diagram of the first seat plate.

主要元件符号说明:Description of main component symbols:

1-传送机架;11-传动辊组;12-裁切平台;13-裁切机构;131-刀座;131a-第一座板;131b-第二座板;132-裁切刀片;132a-第一裁切刀片;132b-第二裁切刀片;133-第一驱动机构;134-安装管;135-滚珠;136-底板;137-滑座;138-导向条;139-导向板;14-压板机构;141-压板;142-压板驱动机构;143-上梁体;144-下梁体;15-第二底座;16-侧板;17-传动机构;171-链轮组;172-传动链条;18-导向杆;1-conveying frame; 11-transmission roller group; 12-cutting platform; 13-cutting mechanism; 131-knife seat; 131a-first seat plate; 131b-second seat plate; 132-cutting blade; 132a - first cutting blade; 132b - second cutting blade; 133 - first drive mechanism; 134 - mounting tube; 135 - ball; 136 - bottom plate; 137 - sliding seat; 138 - guide bar; 14-pressing plate mechanism; 141-pressing plate; 142-pressing plate driving mechanism; 143-upper beam body; 144-lower beam body; 15-second base; 16-side plate; 17-transmission mechanism; 171-sprocket group; 172 - drive chain; 18 - guide rod;

2-机架驱动机构;3-第二驱动机构;4-切槽;5-裁切刀片定位槽;6-第一底座;7-滑轨;8-齿轮;9-齿条;10-滑动体。2-frame driving mechanism; 3-second driving mechanism; 4-cutting groove; 5-cutting blade positioning groove; 6-first base; 7-slide rail; 8-gear; 9-rack; 10-slide body.

具体实施方式Detailed ways

本实用新型提供了一种PVC发泡板的定长裁切装置,为使本实用新型的目的、技术方案及效果更加清楚、明确,以下参照附图并举实施例对本实用新型作进一步详细说明。应当理解的是,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。The utility model provides a fixed-length cutting device for PVC foam board. In order to make the purpose, technical scheme and effect of the utility model clearer and clearer, the utility model is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.

如图3和图4所示,本实用新型提供了一种PVC发泡板的定长裁切装置,包括传送机架1和用于驱动传送机架1移动的机架驱动机构2,该PVC发泡板的定长裁切装置可以设发泡板的定宽裁切装置下游。As shown in Fig. 3 and Fig. 4, the utility model provides a fixed-length cutting device for PVC foam board, including a conveying frame 1 and a frame driving mechanism 2 for driving the conveying frame 1 to move. The fixed-length cutting device of the foamed board can be set downstream of the fixed-width cutting device of the foamed board.

如图1和图3所示,进一步的,所述传送机架1包括传动辊组11、裁切平台12、裁切机构13以及压板机构14。As shown in FIG. 1 and FIG. 3 , further, the conveying frame 1 includes a drive roller group 11 , a cutting platform 12 , a cutting mechanism 13 and a pressing plate mechanism 14 .

其中,所述传动辊组11包括多个传动辊,发泡板在完成定宽裁切后,在传动辊的作用下发泡板继续运输(发泡板向前移动的动力来自PVC发泡板生产系统的牵引机,牵引机会将发泡板往前推送)。The drive roller group 11 includes a plurality of drive rollers. After the foamed board is cut to a fixed width, the foamed board continues to be transported under the action of the drive rollers (the power of the foamed board to move forward comes from the PVC foamed board). The tractor of the production system, the tractor will push the foam board forward).

其中,所述裁切平台12用于承托待切割的发泡板,且裁切平台12设置在传动辊组11之间,同时裁切平台12的台面应与传动辊组11的输送面等高,这样借助传动辊组11可使定宽裁切的发泡板运输到裁切平台12的台面上,而发泡板完成定长裁切后,又能通过传动辊组11运输到下道工序的装置(如垛码台)上。Wherein, the cutting platform 12 is used to support the foam board to be cut, and the cutting platform 12 is arranged between the transmission rollers 11 , and the table top of the cutting platform 12 should be in line with the conveying surface of the transmission rollers 11 , etc. In this way, by means of the drive roller set 11, the fixed-width cut foam board can be transported to the table top of the cutting platform 12, and after the foam board is cut to a fixed length, it can be transported to the next channel through the drive roll set 11. On the device of the process (such as a palletizing table).

其中,所述压板机构14用于在切割发泡板时将发泡板压紧在裁切平台12上。Wherein, the pressing plate mechanism 14 is used for pressing the foamed plate on the cutting platform 12 when cutting the foamed plate.

如图5至图7所示,其中,所述裁切机构13包括刀座131、设置在刀座131上的裁切刀片132、设置在刀座131上的滚压机构以及用于驱动刀座131升降的第一驱动机构133。As shown in FIG. 5 to FIG. 7 , the cutting mechanism 13 includes a knife seat 131 , a cutting blade 132 disposed on the knife seat 131 , a rolling mechanism disposed on the knife seat 131 , and a tool for driving the knife seat 131 lifts the first drive mechanism 133 .

具体的,所述刀座131在第一驱动机构133的作用下能够上下移动,当裁切刀片132设置在刀座131上时,刀座131能够带动裁切刀片132向上穿过裁切平台12,进而当压板机构14将发泡板压紧在裁切平台12上时,裁切刀片132能够作用于发泡板。此外,所述刀座131还可以被设置在传送机架1上的第二驱动机构3驱动,当第二驱动机构3工作时,刀座131能够沿发泡板的宽度方向往复移动,通过第一驱动机构133和第二驱动机构3的配合,裁切刀片132在向上穿过裁切平台12后,可以沿发泡板的宽度方向移动,从而实现发泡板的定长裁切(发泡板的长度为裁切刀片132两次裁切后的板材长度)。Specifically, the knife seat 131 can move up and down under the action of the first driving mechanism 133 . When the cutting blade 132 is arranged on the knife seat 131 , the knife seat 131 can drive the cutting blade 132 to pass upward through the cutting platform 12 . Furthermore, when the pressing plate mechanism 14 presses the foamed plate on the cutting platform 12, the cutting blade 132 can act on the foamed plate. In addition, the knife seat 131 can also be driven by the second driving mechanism 3 arranged on the conveying frame 1. When the second driving mechanism 3 is working, the knife seat 131 can reciprocate along the width direction of the foam board, With the cooperation of the first driving mechanism 133 and the second driving mechanism 3, the cutting blade 132 can move along the width direction of the foamed board after passing upward through the cutting platform 12, thereby realizing the fixed-length cutting of the foamed board (foamed board). The length of the board is the length of the board after two cuts by the cutting blade 132).

具体的,所述滚压机构设置在与裁切刀片132处于同一直线的位置,且滚压机构包括安装管134和设置在安装管134上端开口处的滚珠135。所述裁切平台12上设置有适于裁切刀片132和滚压机构向上穿入的切槽4。所述滚压机构在刀座131上的位置低于裁切刀片132,当裁切刀片132向上穿过裁切平台12并对发泡板进行裁切时,滚压机构位于切槽4内,并且滚珠135向上抵压发泡板的下表面。随着裁切刀片132对发泡板进行定长裁切,滚压机构也能够沿发泡板的宽度方向移动,从而使正对PVC发泡板切口的滚珠135滚压发泡板的下表面(切口在裁切刀片132切割发泡板后形成,因而滚压机构的设置需满足先裁切后滚压的操作的方式),并通过滚珠135的滚压使得发泡板被裁切刀片132向下挤出的部分被压实压平,避免了发泡板两侧下部毛边的形成。Specifically, the rolling mechanism is arranged at a position on the same line as the cutting blade 132 , and the rolling mechanism includes a mounting tube 134 and a ball 135 provided at the opening of the upper end of the mounting tube 134 . The cutting platform 12 is provided with a cutting groove 4 suitable for the cutting blade 132 and the rolling mechanism to penetrate upward. The position of the rolling mechanism on the knife seat 131 is lower than the cutting blade 132. When the cutting blade 132 passes upward through the cutting platform 12 and cuts the foam board, the rolling mechanism is located in the groove 4, And the balls 135 press up against the lower surface of the foamed plate. As the cutting blade 132 cuts the foamed board to a certain length, the rolling mechanism can also move along the width direction of the foamed board, so that the ball 135 facing the incision of the PVC foamed board rolls the lower surface of the foamed board (The incision is formed after the cutting blade 132 cuts the foamed board, so the setting of the rolling mechanism needs to meet the operation mode of cutting first and then rolling), and the foamed board is rolled by the cutting blade 132 through the rolling of the balls 135. The downwardly extruded part is compacted and flattened to avoid the formation of burrs on both sides of the foam board.

此外,由于滚珠135自身的转动方向是随机的,因而滚珠135进行滚压时,被滚压的物体表面能够受力均匀,从而确保发泡板被裁切刀片132向下挤出的部分可以被压实压平,并且不会出现板材崩边的情况。In addition, since the rotation direction of the balls 135 is random, when the balls 135 are rolled, the surface of the rolled object can be evenly stressed, so as to ensure that the part of the foam board extruded downward by the cutting blade 132 can be removed. It is compacted and flattened without chipping of the board.

如图3和图4所示,进一步的,裁切刀片132在进行定长裁切时,所述机架驱动机构2带动传送机架1整体向发泡板的运输方向移动,从而确保进行裁切作业时,发泡板即使被压板机构14压住,发泡板也能够向前进行运输,不会影响到挤出机正常的出板。As shown in FIG. 3 and FIG. 4 , further, when the cutting blade 132 is cutting to a fixed length, the frame driving mechanism 2 drives the conveying frame 1 to move as a whole in the transport direction of the foam board, thereby ensuring the cutting During the cutting operation, even if the foamed board is pressed by the pressing plate mechanism 14, the foamed board can be transported forward without affecting the normal ejection of the extruder.

如图7和图8所示,进一步的,所述裁切刀片132包括设置在同一直线上的第一裁切刀片132a和第二裁切刀片132b。所述第一裁切刀片132a在刀座131上的位置比第二裁切刀片132b低,且第一裁切刀片132a用于对发泡板进行初切。刀座131移动进行裁切作业时,第一裁切刀片132a首先作用于发泡板,并且第一裁切刀片132a的切割深度低于发泡板的厚度,在发泡板形成一定的切割深度后,第二裁切刀片132b再进一步深切。当发泡板的厚度较厚时,当发泡板的厚度较厚时,前述的裁切方式能够避免刀片在一次性裁切发泡板的过程中出现变形的问题。As shown in FIG. 7 and FIG. 8 , further, the cutting blade 132 includes a first cutting blade 132a and a second cutting blade 132b which are arranged on the same straight line. The position of the first cutting blade 132a on the blade seat 131 is lower than that of the second cutting blade 132b, and the first cutting blade 132a is used for preliminary cutting of the foam board. When the knife seat 131 moves to perform the cutting operation, the first cutting blade 132a first acts on the foamed board, and the cutting depth of the first cutting blade 132a is lower than the thickness of the foamed board, forming a certain cutting depth in the foamed board Afterwards, the second cutting blade 132b further cuts. When the thickness of the foamed board is thick, the aforementioned cutting method can avoid the problem of deformation of the blade in the process of cutting the foamed board at one time.

由于裁切刀片132在切割发泡板时不会变形,因而能够确保发泡板的裁切质量,此外也能确保发泡板裁切所形成的切口始终与发泡板的宽度方向平行,这样使滚珠135能够始终作用于发泡板下表面的切口,确保发泡板定长裁切产生的毛边能够得到消除。Since the cutting blade 132 is not deformed when cutting the foamed board, the cutting quality of the foamed board can be ensured, and in addition, the incision formed by cutting the foamed board can always be parallel to the width direction of the foamed board. The balls 135 can always act on the incision on the lower surface of the foamed board, so as to ensure that the burrs generated by the fixed-length cutting of the foamed board can be eliminated.

如图8和图9所示,进一步的,所述刀座131包括形状相同的第一座板131a和第二座板131b,所述第一座板131a和第二座板131b能够通过螺杆并配合螺栓固定的方式进行组装。As shown in FIG. 8 and FIG. 9 , further, the cutter seat 131 includes a first seat plate 131a and a second seat plate 131b having the same shape, and the first seat plate 131a and the second seat plate 131b can be connected by a screw rod. Assemble with bolts.

此外,所述第一座板131a与第二座板131b的接触面上设置有多个裁切刀片定位槽5。所述裁切刀片定位槽5用于定位裁切刀片132,且裁切刀片定位槽5的形状可以与裁切刀片132的刀身配合,安装裁切刀片132时,裁切刀片132的刀身置于裁切刀片定位槽5内。In addition, a plurality of cutting blade positioning grooves 5 are provided on the contact surfaces of the first seat plate 131a and the second seat plate 131b. The cutting blade positioning groove 5 is used for positioning the cutting blade 132, and the shape of the cutting blade positioning groove 5 can be matched with the blade body of the cutting blade 132. When the cutting blade 132 is installed, the blade body of the cutting blade 132 is placed Cutting blade positioning groove 5.

本实用新型利用裁切刀片定位槽5来定位裁切刀片132,在避免裁切刀片132变形的同时,能够实现裁切刀片132的精确安装,并且还可提高发泡板的裁切精度。The utility model utilizes the cutting blade positioning groove 5 to locate the cutting blade 132, which can realize the precise installation of the cutting blade 132 while avoiding the deformation of the cutting blade 132, and can also improve the cutting precision of the foam board.

进一步的,所述第一座板131a的内部设置有用于吸附裁切刀片132的磁铁(附图未示出),裁切刀片132放置在裁切刀片132定位槽上后,磁铁能够吸附裁切刀片132,避免刀座131组装时,出现裁切刀片132移动的问题,从而确保了发泡板的裁切质量,同时也能够确保发泡板定长裁切产生的毛边能够得到消除。Further, the first seat plate 131a is provided with a magnet (not shown in the drawings) for attracting the cutting blade 132. After the cutting blade 132 is placed on the positioning groove of the cutting blade 132, the magnet can attract and cut the cutting blade 132. The blade 132 avoids the problem of movement of the cutting blade 132 when the blade base 131 is assembled, thereby ensuring the cutting quality of the foamed board and at the same time ensuring that the burrs generated by the fixed-length cutting of the foamed board can be eliminated.

如图1、图3和图4所示,进一步的,所述的PVC发泡板的定长裁切装置还包括第一底座6。所述第一底座6上沿141泡板的运输方向设置有两条滑轨7,所述传送机架1与两条滑轨7滑动连接,而所述机架驱动机构2设置在传送机架1上。具体的,所述机架驱动机构2可以是正反转电机,并且驱动机构的输出轴设置有齿轮8;此外,为了使传送机架1在正反转电机工作时能够沿发泡板的运输方向移动,在本实用新型中所述第一底座6上沿PVC发泡板的输送方向设置有齿条9,该齿条9与齿轮8啮合,这样当正反转电机的输出轴转动时,传送机架1会相对低第一底座6移动,从而实现传送机架1位置的改变。As shown in FIG. 1 , FIG. 3 and FIG. 4 , further, the device for cutting to length of the PVC foam board further includes a first base 6 . The first base 6 is provided with two sliding rails 7 along the transportation direction of the 141 foam board, the conveying frame 1 is slidably connected with the two sliding rails 7, and the frame driving mechanism 2 is arranged on the conveying frame. 1 on. Specifically, the frame driving mechanism 2 can be a forward and reverse rotation motor, and the output shaft of the driving mechanism is provided with a gear 8; in addition, in order to enable the conveying frame 1 to be able to move along the transport direction of the foam board when the forward and reverse rotation motor works In this utility model, the first base 6 is provided with a rack 9 along the conveying direction of the PVC foam board, and the rack 9 is meshed with the gear 8, so that when the output shaft of the forward and reverse motor rotates, the transmission The rack 1 will move relatively lower than the first base 6 so as to realize the change of the position of the conveying rack 1 .

本实用新型利用齿轮8和齿条9的相互作用实现了传送机架1的移动,所述的机架驱动机构2可以直接设置在传送机架1的底部,充分利用了传送机架1的已有设置,设备的占用空间能够减少。The present invention utilizes the interaction of the gear 8 and the rack 9 to realize the movement of the conveying frame 1 , and the frame driving mechanism 2 can be directly arranged at the bottom of the conveying frame 1 , making full use of the already existing conveying frame 1 . With settings, the footprint of the device can be reduced.

进一步的,所述滑轨7为T字型滑轨,所述传送机架1还包括第二底座15,所述第二底座15的底部设置有与T字型滑轨凸部配合的滑动体10。传送机架1移动时,T字型滑轨的凸部能够对滑动体10进行限位,并且由于所述齿条9是沿发泡板的运输方向进行设置,因而T字型滑轨和齿条9的共同作用,可使传送机架1始终沿发泡板的运输方向移动,故所述切槽4不会偏离正确的位置,从而保证发泡板能够正确得到裁切。Further, the sliding rail 7 is a T-shaped sliding rail, and the conveying frame 1 further includes a second base 15, and the bottom of the second base 15 is provided with a sliding body that cooperates with the protrusion of the T-shaped sliding rail. 10. When the conveyor frame 1 moves, the protrusions of the T-shaped slide rails can limit the position of the sliding body 10, and since the racks 9 are arranged along the transportation direction of the foam board, the T-shaped slide rails and the toothed The joint action of the strips 9 can make the conveyor frame 1 always move along the conveying direction of the foamed board, so the slot 4 will not deviate from the correct position, thus ensuring that the foamed board can be cut correctly.

如图5至图7所示,进一步的,所述裁切机构13还包括底板136,所述第一驱动机构133固设在底板136的底部,且第一驱动机构133为液压装置。所述液压装置包括液压杆和活塞杆,并且活塞杆的伸出端向上伸出底板136后与刀座131相连,液压装置工作时,通过活塞杆的伸缩操作可使刀座131上下移动。As shown in FIG. 5 to FIG. 7 , further, the cutting mechanism 13 further includes a bottom plate 136 , the first driving mechanism 133 is fixed on the bottom of the bottom plate 136 , and the first driving mechanism 133 is a hydraulic device. The hydraulic device includes a hydraulic rod and a piston rod, and the protruding end of the piston rod extends upward from the bottom plate 136 and is connected to the tool seat 131. When the hydraulic device is working, the tool seat 131 can be moved up and down through the telescopic operation of the piston rod.

进一步的,所述活塞杆的伸出端连接有滑座137,刀座131安装在该滑座137上,同时该滑座137的两侧活动连接有设置在底板136上的导向板139。液压装置工作时,在活塞杆的牵引作用下,滑座137的两侧沿导向板139上下移动,并且导向板139上设置有与滑座137配合的导向条138(导向条138与水平面垂直),滑座137移动时,导向条138能够对滑座137进行限位以使滑座137在移动过程中始终保持平衡状态,相应的刀座131在移动时也能保持平衡,滚压机构也能与水平面始终呈垂直关系,从而在裁切刀片132切割发泡板的过程中,能够确保滚珠135正确滚压发泡板的下表面,使发泡板裁切产生的毛边能够充分得到消除。Further, the protruding end of the piston rod is connected with a sliding seat 137 , and the knife seat 131 is installed on the sliding seat 137 . When the hydraulic device works, under the traction of the piston rod, both sides of the sliding seat 137 move up and down along the guide plate 139, and the guide plate 139 is provided with a guide bar 138 that cooperates with the sliding seat 137 (the guide bar 138 is perpendicular to the horizontal plane) , when the sliding seat 137 moves, the guide bar 138 can limit the sliding seat 137 to keep the sliding seat 137 in a balanced state during the moving process, the corresponding knife seat 131 can also keep the balance when moving, and the rolling mechanism can also It is always in a vertical relationship with the horizontal plane, so that in the process of cutting the foam board by the cutting blade 132, it can ensure that the balls 135 correctly roll the lower surface of the foam board, so that the burrs generated by cutting the foam board can be fully eliminated.

进一步的,设置在所述导向板139上的导向条138数为2条,多条导向条138的设置能够加强对滑座137的限位作用,如滑座137移动过程中出现倾斜状态,导向条138的存在会使得滑座137无法继续移动。Further, the number of the guide bars 138 arranged on the guide plate 139 is two, and the arrangement of the plurality of guide bars 138 can strengthen the limiting effect on the sliding seat 137. The presence of the strip 138 prevents the carriage 137 from moving further.

进一步的,所述传送机架1还包括第二底座15和平行设置的两块侧板16,所述侧板16竖直设于所述的第二底座15上,而所述底板136沿发泡板的宽度方向滑动设置在第二底座15上。Further, the conveying frame 1 further includes a second base 15 and two side plates 16 arranged in parallel, the side plates 16 are vertically arranged on the second base 15, and the bottom plate 136 extends along the The width direction of the foam board is slidably arranged on the second base 15 .

如图1和图6所示,进一步的,用于驱动刀座131移动的第二驱动机构3上设置有传动机构17,并且该传动机构17也可以是正反转电机。具体的,所述传动机构17包括两个链轮组171和绕设在链轮组171上的传动链条172。所述链轮组171分别设置在两块侧板16的外侧,并且所述链轮组171包括上链轮和下链轮,而所述传动链条172与发泡板的宽度方向平行,同时传动链条172的两端分别与底板136的两侧相连(传动链条172绕设在链轮上时,侧板16上开设有适于传动链条172穿过的通孔)。为了使传动链条172在正反转电机工作时能够走动,其中一个链轮组171的上链轮或下链轮设置在正反电机的输出轴上,这样当正反转电机的输出轴转动时,设置在电机输出轴上的链轮能够转动,进而使绕设在链轮组171上的传动链条172能够走动。由于传动链条172与发泡板的宽度方向平行,因而传动链条172在正反电机的作用下来回走动后,所述底板136能够沿发泡板的宽度方向来回滑动,相应的,固设在底板136上方的刀座131也随底板136移动,并带动裁切刀片132沿发泡板的宽度方向对发泡板进行裁切。As shown in FIG. 1 and FIG. 6 , further, a transmission mechanism 17 is provided on the second driving mechanism 3 for driving the knife seat 131 to move, and the transmission mechanism 17 may also be a forward and reverse rotation motor. Specifically, the transmission mechanism 17 includes two sprocket sets 171 and a transmission chain 172 wound around the sprocket sets 171 . The sprocket sets 171 are respectively arranged on the outer sides of the two side plates 16, and the sprocket sets 171 include an upper sprocket and a lower sprocket, and the transmission chain 172 is parallel to the width direction of the foam plate, and drives the Both ends of the chain 172 are respectively connected to both sides of the bottom plate 136 (when the transmission chain 172 is wound around the sprocket, the side plate 16 is provided with a through hole suitable for the transmission chain 172 to pass through). In order to enable the transmission chain 172 to move when the forward and reverse motors work, the upper or lower sprockets of one of the sprocket groups 171 are arranged on the output shaft of the forward and reverse motors, so that when the output shaft of the forward and reverse motors rotates , the sprocket set on the output shaft of the motor can rotate, so that the transmission chain 172 wound on the sprocket group 171 can move. Since the transmission chain 172 is parallel to the width direction of the foam plate, after the transmission chain 172 moves back and forth under the action of the forward and reverse motors, the bottom plate 136 can slide back and forth along the width direction of the foam plate. Correspondingly, the bottom plate 136 is fixed on the bottom plate. The knife seat 131 above the 136 also moves with the bottom plate 136, and drives the cutting blade 132 to cut the foamed board along the width direction of the foamed board.

本实用新型通过第一驱动机构133和第二驱动机构3的配合,能够在裁切作业进行时,使裁切刀片132向上切入发泡板,同时可使裁切刀片132作用于发泡板后沿PVC发泡板的宽度方向移动,从而实现发泡板的定长裁切。Through the cooperation of the first driving mechanism 133 and the second driving mechanism 3 in the present invention, when the cutting operation is in progress, the cutting blade 132 can be cut upward into the foamed board, and at the same time, the cutting blade 132 can be made to act on the back of the foamed board. Move along the width direction of the PVC foam board, so as to realize the fixed-length cutting of the foam board.

如图5所示,进一步的,所述第二底座15上沿发泡板的宽度方向架设有两根导向杆18,所述底板136滑动设置在导向杆18上。所述导向杆18的设置不仅能够对底板136的移动进行限位,从而确保底板136始终沿发泡板的宽度方向移动,而且还能够使底板136平稳移动,并因刀座131能够平稳移动,而使裁切刀片132能保证较高的裁切精度。As shown in FIG. 5 , further, two guide rods 18 are arranged on the second base 15 along the width direction of the foam board, and the bottom plate 136 is slidably arranged on the guide rods 18 . The setting of the guide rods 18 can not only limit the movement of the bottom plate 136, thereby ensuring that the bottom plate 136 always moves along the width direction of the foam board, but also can make the bottom plate 136 move smoothly, and because the knife seat 131 can move smoothly, Therefore, the cutting blade 132 can ensure higher cutting precision.

如图1至图3所示,进一步的,所述压板机构14包括压板141和用于驱动压板141升降的压板驱动机构142。As shown in FIGS. 1 to 3 , further, the pressing plate mechanism 14 includes a pressing plate 141 and a pressing plate driving mechanism 142 for driving the pressing plate 141 to ascend and descend.

所述压板沿PVC发泡板的宽度方向进行设置,且压板在压板驱动机构142的作用下可以向上或向下移动,当压板向下移动时,压板压住发泡板,使发泡板在被裁切的过程中不会移动。The pressing plate is arranged along the width direction of the PVC foaming plate, and the pressing plate can move up or down under the action of the pressing plate driving mechanism 142. When the pressing plate moves downward, the pressing plate presses the foaming plate, so that the foaming plate is in the It does not move while being cropped.

所述裁切平台12的上方架设有用于安装液压装置的上梁体143,该上梁体143可以设置在两块侧板16之间,液压装置设置在上梁体143上后,液压装置的活塞杆伸出端向下穿过上梁体143并与压板相连,同时,为了确保压板能够平衡上下移动,所述的液压装置可以是多个,并对称设置在上梁体143上。The upper beam body 143 for installing the hydraulic device is erected above the cutting platform 12. The upper beam body 143 can be arranged between the two side plates 16. After the hydraulic device is arranged on the upper beam body 143, the hydraulic device The extending end of the piston rod passes downward through the upper beam body 143 and is connected with the pressure plate. Meanwhile, in order to ensure that the pressure plate can move up and down in a balanced manner, there can be multiple hydraulic devices, which are symmetrically arranged on the upper beam body 143 .

进一步的,所述压板的数量为2块;所述压板机构14还包括与液压装置的活塞杆相连的下梁体144,该下梁体144位于上梁体143下方,两块压板均设置在下梁体144的下部。Further, the number of the pressing plates is 2; the pressing plate mechanism 14 also includes a lower beam body 144 connected with the piston rod of the hydraulic device, the lower beam body 144 is located below the upper beam body 143, and the two pressing plates are arranged on the lower beam body 144. The lower part of the beam body 144 .

当两块压板设置在下梁体144的下部时,所述切槽4相对位于两块压板之间,这样在裁切发泡板时,两块压板能够分别压住切口两侧的板材,从而使切口两侧的板材在分离板材前不会随意移动,确保发泡板能够被正确裁切的同时,两块压板的设置还能够避免车间人员在作业时与裁切刀片132接触,起到了防护的作用。When the two pressing plates are arranged at the lower part of the lower beam body 144, the slot 4 is relatively located between the two pressing plates, so that when cutting the foam board, the two pressing plates can press the plates on both sides of the incision respectively, so that the The plates on both sides of the incision will not move at will before the plates are separated, ensuring that the foamed plate can be cut correctly, and the setting of the two pressing plates can also prevent the workshop personnel from contacting the cutting blade 132 during operation, which plays a protective role. effect.

需要说明的是,本实用新型提供的PVC发泡板的定长裁切装置为自动化裁切装置,自动化作业能够通过自动化控制系统和具有板材检测功能的传感器得以实现。It should be noted that the fixed-length cutting device of the PVC foam board provided by the present invention is an automatic cutting device, and the automatic operation can be realized by an automatic control system and a sensor with a board detection function.

综上所述,本实用新型提供了一种PVC发泡板的定长裁切装置,通过在可升降的刀座上设置包含滚珠的滚压机构,定长裁切作业进行时,随着裁切刀片对PVC发泡板进行切割,滚压机构也能够跟随裁切刀片移动,从而使正对PVC发泡板切口的滚珠滚压板材的下表面,进而使得PVC发泡板被裁切刀片向下挤出的部分被压实压平,避免了PVC发泡板两侧下部毛边的形成,并提高了PVC发泡板的质量。To sum up, the utility model provides a fixed-length cutting device for PVC foam board. By arranging a rolling mechanism containing balls on the liftable knife seat, when the fixed-length cutting operation is performed, the cutting operation is carried out with the cutting operation. The cutting blade cuts the PVC foam board, and the rolling mechanism can also move with the cutting blade, so that the ball facing the incision of the PVC foam board rolls the lower surface of the board, so that the PVC foam board is moved toward the cutting blade by the cutting blade. The lower extruded part is compacted and flattened, which avoids the formation of burrs on both sides of the PVC foam board and improves the quality of the PVC foam board.

可以理解的是,对本领域普通技术人员来说,可以根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,而所有这些改变或替换都应属于本实用新型所附的权利要求的保护范围。It can be understood that, for those of ordinary skill in the art, equivalent replacements or changes can be made according to the technical solutions of the present utility model and the utility model concept thereof, and all these changes or replacements shall belong to the appended claims of the present utility model. protected range.

Claims (10)

1. The fixed-length cutting device for the PVC foaming board is characterized by comprising a conveying rack and a rack driving mechanism for driving the conveying rack to move; the conveying rack comprises a cutting platform, a cutting mechanism and a pressing plate mechanism; the cutting platform is used for supporting the PVC foaming plate to be cut; the pressing plate mechanism is used for pressing the PVC foaming plate on the cutting platform when the PVC foaming plate is cut; the cutting mechanism comprises a cutter holder, a cutting blade arranged on the cutter holder, a rolling mechanism arranged on the cutter holder and a first driving mechanism used for driving the cutter holder to lift; the conveying rack is provided with a second driving mechanism for driving the cutter holder to move horizontally; a cutting groove suitable for the upward penetration of the cutting blade and the rolling mechanism is formed in the cutting platform; the rolling mechanism comprises a mounting pipe and a ball arranged at an opening at the upper end of the mounting pipe; the ball is located under the notch of the lower surface of the PVC foaming plate and used for rolling the lower surface of the PVC foaming plate.
2. The fixed-length cutting device for PVC foam boards according to claim 1, wherein the cutting blades comprise a first cutting blade and a second cutting blade which are arranged on the same straight line; the first cutting blade is used for primarily cutting the PVC foaming plate, and the cutting depth of the first cutting blade is lower than the thickness of the PVC foaming plate.
3. The fixed-length cutting device for the PVC foaming board as claimed in claim 2, wherein the cutter seat comprises a first seat board and a second seat board which are identical in shape; and a plurality of cutting blade positioning grooves are formed in the contact surface of the first seat plate and the second seat plate.
4. The fixed-length cutting device for PVC foam boards according to claim 3, wherein the first seat board is internally provided with a magnet for adsorbing a cutting blade.
5. The fixed-length cutting device for the PVC foam board according to claim 1, further comprising a first base; the conveying rack is arranged on the first base in a sliding mode; the rack driving mechanism is arranged on the conveying rack, and an output shaft of the rack driving mechanism is provided with a gear; a rack is arranged on the first base along the conveying direction of the PVC foaming plate; the gear is meshed with the rack.
6. The fixed-length cutting device for the PVC foam board according to claim 1, wherein the cutting mechanism further comprises a bottom plate; the first driving mechanism is a hydraulic device; the hydraulic device comprises a hydraulic cylinder and a piston rod and is fixedly arranged at the bottom of the bottom plate; the extending end of the piston rod penetrates out of the bottom plate upwards and then is connected with the cutter holder.
7. The cut-to-length device for PVC foam boards according to claim 6, wherein the conveyor frame further comprises a second base; the bottom plate is arranged on the second base in a sliding mode; the second driving mechanism is provided with a transmission mechanism; the transmission mechanism comprises two chain wheel groups and a transmission chain wound on the chain wheel groups; the chain wheel sets are respectively and rotatably arranged on the left side and the right side of the second base and comprise upper chain wheels and lower chain wheels; the upper chain wheel or the lower chain wheel of one of the chain wheel sets is arranged on an output shaft of the second driving mechanism; the transmission chain is parallel to the width direction of the PVC foaming plate, and two ends of the transmission chain are respectively connected with two sides of the bottom plate.
8. The fixed-length cutting device for the PVC foam board as claimed in claim 6, wherein a sliding seat is arranged at the extending end of the piston rod, and the cutter holder is arranged on the sliding seat; the two sides of the sliding seat are movably connected with guide plates arranged on the bottom plate, and guide strips matched with the sliding seat are arranged on the guide plates.
9. A device for cutting PVC foam board according to claim 8, wherein the number of the guide strips arranged on the guide plate is 2.
10. The fixed-length cutting device for the PVC foaming plate as claimed in claim 1, wherein the pressing plate mechanism comprises a pressing plate and a pressing plate driving mechanism for driving the pressing plate to ascend and descend; the pressing plate is arranged along the width direction of the PVC foaming plate, and the pressing plate is movably arranged above the cutting platform.
CN202122709459.7U 2021-11-05 2021-11-05 Fixed length cutting device of PVC foaming board Active CN216372512U (en)

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Application Number Priority Date Filing Date Title
CN202122709459.7U CN216372512U (en) 2021-11-05 2021-11-05 Fixed length cutting device of PVC foaming board

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Application Number Priority Date Filing Date Title
CN202122709459.7U CN216372512U (en) 2021-11-05 2021-11-05 Fixed length cutting device of PVC foaming board

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113967942A (en) * 2021-11-05 2022-01-25 佛山市凯博新材料科技有限公司 Fixed length cutting device of PVC foaming board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113967942A (en) * 2021-11-05 2022-01-25 佛山市凯博新材料科技有限公司 Fixed length cutting device of PVC foaming board

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PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A fixed-length cutting device for PVC foam board

Effective date of registration: 20220901

Granted publication date: 20220426

Pledgee: Industrial and Commercial Bank of China Limited Foshan Gaoming Sub-branch

Pledgor: FOSHAN KAIBO NEW MATERIAL TECHNOLOGY Co.,Ltd.

Registration number: Y2022980014239

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Granted publication date: 20220426

Pledgee: Industrial and Commercial Bank of China Limited Foshan Gaoming Sub-branch

Pledgor: FOSHAN KAIBO NEW MATERIAL TECHNOLOGY Co.,Ltd.

Registration number: Y2022980014239