CN216370096U - Secondary pressurized die casting machine - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及压铸机领域,特别涉及一种二次增压的压铸机。The utility model relates to the field of die casting machines, in particular to a secondary pressurized die casting machine.
背景技术Background technique
传统的压铸机设备采用压铸技术生产出来的产品气孔多、不致密,且不能进行热处理,在铸造铝时易粘模,只适合做薄件;或者,采用重力锻造或低压锻造技术生产的产品气密性一般,铸件表面有针孔,且要求铸件有一定壁厚。该类型压铸机设备在生产过程中,使用夹具将模具进行夹紧,然后将金属液体注入模具中后凝固成型,未对模具中的金属液体进行二次增压,其铸件产品的综合性能较差。另外,传统的压铸机设备中的容杯一般是固定的,容杯与模具的配合安装过程较复杂。The traditional die-casting machine equipment produced by die-casting technology has many pores, is not dense, and cannot be heat treated. It is easy to stick to the mold when casting aluminum, and is only suitable for thin parts; or, the product produced by gravity forging or low-pressure forging. The tightness is general, the surface of the casting has pinholes, and the casting is required to have a certain wall thickness. In the production process of this type of die casting machine, the mold is clamped with a clamp, and then the metal liquid is injected into the mold and then solidified and formed. The metal liquid in the mold is not pressurized twice, and the overall performance of its casting products is poor. . In addition, the container in the traditional die-casting machine equipment is generally fixed, and the matching and installation process of the container and the mold is complicated.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出一种二次增压的压铸机,可对金属液体进行低压充型和高压补缩凝固,得到综合性能较高的铸件,且操作简单。The utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the utility model proposes a secondary pressurized die-casting machine, which can perform low-pressure filling and high-pressure feeding and solidification of the metal liquid to obtain castings with high comprehensive performance and simple operation.
根据本实用新型实施例的一种二次增压的压铸机,包括:A secondary pressurized die-casting machine according to an embodiment of the present invention includes:
机架;frame;
锁模系统,相应设置在所述机架上,所述锁模系统设有容置腔,所述容置腔用于容纳和紧固模具;a clamping system, which is correspondingly arranged on the frame, the clamping system is provided with an accommodating cavity, and the accommodating cavity is used to accommodate and fasten the mold;
压射系统,包括压杆和容杯,所述压杆上部活动置于所述容杯中,所述容杯的开口与所述模具连通;an injection system, comprising a pressure rod and a container, the upper part of the pressure rod is movably placed in the container, and the opening of the container communicates with the mold;
二次增压系统,包括第一驱动器和顶杆,所述顶杆上部与所述压杆下部固定连接,所述第一驱动器与所述顶杆下部连接,以用于驱动所述顶杆;a secondary pressurization system, comprising a first driver and an ejector rod, the upper part of the ejector rod is fixedly connected with the lower part of the compression rod, and the first driver is connected with the lower part of the ejector rod for driving the ejector rod;
调节组件,包括第二驱动器、第一连杆和连接片,所述第二驱动器设置在所述第一驱动器上,所述第一连杆上部与所述连接片连接,下部与所述第二驱动器连接,所述连接片与所述压杆连接。The adjustment assembly includes a second driver, a first link and a connecting piece, the second driver is arranged on the first driver, the upper part of the first link is connected with the connecting piece, and the lower part is connected with the second The driver is connected, and the connecting piece is connected with the pressing rod.
根据本实用新型实施例的一种二次增压的压铸机,至少具有如下有益效果:所述锁模系统紧固所述模具,所述第一驱动器开始动作,驱动所述所述顶杆带动所述压杆运动,所述容杯中的金属液体在所述压杆作用下,先低速进入到模具中进行充型,充型完成后,所述第一驱动器继续动作,所述压杆对模具中的金属液体进行挤压,实现较大的机械压力完成铸件凝固过程中的补缩,得到综合性能较高的铸件。在所述第一驱动器动作前,调节所述第二驱动器,所述第一连杆和所述连接片在所述所述第二驱动器作用下发生移动,所述连接片带动所述压杆和所述容杯移动至适当位置,使所述容杯与所述模具贴合,简化所述容杯与所述模具在竖直方向上的贴合对齐操作,提高用户的体验。A secondary pressurized die-casting machine according to an embodiment of the present invention has at least the following beneficial effects: the mold clamping system fastens the mold, the first driver starts to act, and drives the ejector rod to drive the mold. The pressure rod moves, and the metal liquid in the container cup first enters the mold at a low speed under the action of the pressure rod for filling. After the filling is completed, the first driver continues to act, and the pressure rod The metal liquid in the mold is extruded, and a large mechanical pressure is realized to complete the feeding during the solidification process of the casting, and a casting with high comprehensive performance is obtained. Before the action of the first driver, adjust the second driver, the first link and the connecting piece move under the action of the second driver, and the connecting piece drives the pressing rod and the connecting piece. The container is moved to an appropriate position, so that the container is fitted with the mold, which simplifies the fitting and alignment operation of the container and the mold in the vertical direction, and improves user experience.
根据本实用新型的一些实施例,所述第一驱动器设置有通孔,所述通孔中设有第二连杆,所述第二连杆的两端与所述机架固定连接。According to some embodiments of the present invention, the first driver is provided with a through hole, a second link is arranged in the through hole, and both ends of the second link are fixedly connected to the frame.
根据本实用新型的一些实施例,所述压射系统还包括连接块,所述连接块与所述压杆和所述顶杆固定连接,所述连接片顶部端面与所述连接块底部端面抵接。According to some embodiments of the present invention, the injection system further includes a connecting block, the connecting block is fixedly connected with the pressing rod and the ejector rod, and the top end face of the connecting piece is in contact with the bottom end face of the connecting block. catch.
根据本实用新型的一些实施例,所述容杯设置有卡座,所述卡座的外形与所述模具匹配。According to some embodiments of the present invention, the container is provided with a socket, and the shape of the socket matches the mold.
根据本实用新型的一些实施例,所述卡座设置有滑动槽,所述连接块的外形与所述滑动槽匹配。According to some embodiments of the present invention, the card holder is provided with a sliding groove, and the shape of the connecting block matches the sliding groove.
根据本实用新型的一些实施例,所述连接块设置有限位槽孔,所述压杆和所述顶杆设置有卡块,所述卡块置于所述限位槽孔中。According to some embodiments of the present invention, the connecting block is provided with a limiting slot hole, the pressing rod and the top rod are provided with a locking block, and the locking block is placed in the limiting slot hole.
根据本实用新型的一些实施例,所述顶杆设置有检测装置,用于检测所述顶杆的运动信息。According to some embodiments of the present invention, the ejector rod is provided with a detection device for detecting motion information of the ejector rod.
根据本实用新型的一些实施例,所述压铸机还包括汤勺和夹持装置,所述汤勺用于盛装金属液体,所述夹持装置用于夹持所述汤勺并输送至所述容杯。According to some embodiments of the present invention, the die-casting machine further comprises a spoon and a holding device, the spoon is used for holding the metal liquid, and the holding device is used for holding the spoon and conveying it to the container.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.
附图说明Description of drawings
本实用新型的附加方面和优点结合下面附图对实施例的描述中将变得明显和容易理解,其中:Additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments in conjunction with the accompanying drawings, wherein:
图1为本实用新型实施例提供的一种二次增压的压铸机的结构示意图;1 is a schematic structural diagram of a secondary pressurized die casting machine provided by an embodiment of the present utility model;
图2为图1中一部分结构的示意图;Fig. 2 is a schematic diagram of a part of the structure in Fig. 1;
图3为图2另一视角的结构示意图;3 is a schematic structural diagram of another viewing angle of FIG. 2;
图4为图3中A-A处的剖面图。FIG. 4 is a cross-sectional view at A-A in FIG. 3 .
附图标记说明:Description of reference numbers:
机架100、
锁模系统200、容置腔201、The
压杆310、容杯320、连接块330、卡座340、滑动槽341、The
第一驱动器410、顶杆420、The
第二驱动器510、第一连杆520、连接片530、The
第二连杆610、the second connecting
卡块710、
检测装置810。
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation descriptions related to orientations, such as up, down, front, rear, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, if it is described that the first and the second are only for the purpose of distinguishing technical features, it should not be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicit Indicates the order of the indicated technical features.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution .
参照图1至图4,本实用新型一实施例提供的一种二次增压的压铸机,包括:机架100;锁模系统200,相应设置在机架100上,锁模系统200设有容置腔201,容置腔201用于容纳和紧固模具;压射系统,包括压杆310和容杯320,压杆310上部活动置于容杯320中,容杯320的开口与模具连通;二次增压系统,包括第一驱动器410和顶杆420,顶杆420上部与压杆310下部固定连接,第一驱动器410与顶杆420下部连接,以用于驱动顶杆420;调节组件,包括第二驱动器510、第一连杆520和连接片530,第二驱动器510设置在第一驱动器410上,第一连杆520上部与连接片530连接,下部与第二驱动器510连接,连接片530与压杆310连接。Referring to FIGS. 1 to 4 , a secondary pressurized die casting machine provided by an embodiment of the present invention includes: a
在本实施例提供的二次增压的压铸机工作过程中,锁模系统200紧固模具,第一驱动器410开始动作,驱动顶杆420带动压杆310运动,容杯320中的金属液体在压杆310作用下,先低速进入到模具中进行充型,充型完成后,第一驱动器410继续动作,压杆310对模具中的金属液体进行挤压,实现较大的机械压力完成铸件凝固过程中的补缩,得到综合性能较高的铸件。在第一驱动器410动作前,可调节第二驱动器510,第一连杆520和连接片530在第二驱动器510作用下发生移动,连接片530带动压杆310和容杯320移动至适当的初始位置,使容杯320与模具贴合,操作简单,提高了用户的体验。During the working process of the secondary pressurized die-casting machine provided in this embodiment, the
容杯320主要用于盛装一定量的熔融金属液体,因金属液体的温度较高,容杯320的材料必须具有耐高温的特性,避免被高温的金属液体熔穿造成泄漏。另外,压杆310的顶部与金属液体接触,压杆310的材质需为耐高温的材料,避免压杆在工作一端时间后受高温熔化或变软,影响铸件生产。在压杆310置于容杯320中的部分可以套设相应的密封环,防止金属液体发生滴漏。The
第一驱动器410可以是液压泵或气动泵或电动机,能够根据用户需求提供相应的驱动力驱动顶杆420进行相应的运动即可。可以理解的是,压杆310与顶杆420固定连接,顶杆420的相应运动可带动压杆310做相应的运动,以使容杯320中的金属液体能够注入到模具中,并慢速的充型,充型完成后,压杆310的瞬时运动速度突然增大使模具中的金属液体受到的压力突然增大,随后压杆受到的驱动力保持不变使模具中的金属液体持续受挤压,在较大的压力作用下,模具中的金属液体发生流变充型、结晶凝固和强力流动补缩,最终可获得内部致密、外表光洁、尺寸精确的金属制品。The
第二驱动器510可以是液压泵或气动泵或电气机,能够根据用户需求提供相应的驱动力驱动第一连杆520移动至相应位置后保持固定即可。可选地,第二驱动器510也可以是一个紧固部件,用户可手动调整第一连杆520移动至相应位置,然后用第二驱动器510对第一连杆520进行紧固。可以理解的是,连接片530与第一连杆520和压杆310连接,压杆310与容杯320连接,第一连杆520移动至相应位置可带动压杆310以及容杯320移动至相应位置,使容杯320与模具紧密贴合;在铸件生产过程中,第一连杆520保持固定,使得容杯320被固定,容杯320与模具始终贴合,防止金属液体发生滴漏。The
在其中的一些实施例中,参照图1和图2,第一驱动器410设置有通孔,通孔中设有第二连杆610,第二连杆610的两端与机架100固定连接。第二连杆610主要起支撑第一驱动器410的作用,同时第一驱动器410可沿第二连杆610左右移动进行位置调节,方便容杯320与模具在横向方向的安装对齐,操作简单。第二连杆610可以设置两根或以上,能够稳定支撑第一驱动器410即可。In some of the embodiments, referring to FIGS. 1 and 2 , the
在其中的一些实施例中,参照图2,压射系统还包括连接块330,连接块330与压杆310和顶杆420固定连接,连接片530顶部端面与连接块330底部端面抵接。连接块330主要有连接的作用,使压杆310和顶杆420固定连接。应理解,如将压杆310与顶杆420一体式制造,其长度过长,在拆装时不便利,增加了维护更换的成本。通过连接块330将压杆310和顶杆420进行连接,压杆310和顶杆420可以分别设计制造,降低成本,便于拆装。In some of the embodiments, referring to FIG. 2 , the injection system further includes a connecting
进一步地,连接片530顶部端面与连接块330底部端面抵接,连接片530被驱动后可以推动连接块330移动,从而带动压杆310和容杯320移动至适当位置。Further, the top end surface of the connecting
在其中的一些实施例中,参照图1和图2,容杯320设置有卡座340,卡座340的外形与模具匹配。在第一驱动器410动作前,调节第二驱动器510,第一连杆520和连接片530在第二驱动器510作用下发生移动,连接片530带动压杆310和容杯320移动至适当位置,此时,卡座340可与模具相配合使容杯320被固定,在压铸过程中,容杯320与模具始终贴合,防止金属液体发生滴漏。In some of the embodiments, referring to FIGS. 1 and 2 , the
在其中的一些实施例中,参照图4,卡座340设置有滑动槽341,连接块330的外形与滑动槽341匹配。应理解,连接块330在移动过程中可沿滑动槽341进行滑动,在滑动槽341的限定下,连接块330可以更稳定地进行移动,进而使压杆310的运动更加平稳,提高压铸过程的稳定性。In some of these embodiments, referring to FIG. 4 , the
在其中的一些实施例中,参照图4,连接块330设置有限位槽孔,压杆310和顶杆420设置有卡块710,卡块710置于限位槽孔中。限位槽孔与卡块710主要有卡扣固定配合的作用,便于拆装。In some of the embodiments, referring to FIG. 4 , the connecting
在其中的一些实施例中,参照图4,顶杆420设置有检测装置810,用于检测顶杆420的运动信息。检测装置810检测顶杆420的运动信息并传送给计算机控制系统进行分析、判断,可更加精确地对第一驱动器410进行控制,从而严格把控压铸过程中的金属液压射速度、压射压力、位置以及高低压切换时间,进而提升铸件生产的质量和效率。In some of these embodiments, referring to FIG. 4 , the
在其中的一些实施例中,压铸机还包括汤勺和夹持装置,汤勺用于盛装金属液体,夹持装置用于夹持汤勺并输送至容杯320。In some of the embodiments, the die-casting machine further includes a spoon and a holding device, the spoon is used to hold the metal liquid, and the holding device is used to hold the spoon and deliver it to the
需要说明的是,夹持装置可以是自动控制的机械臂结构,也可以是可人工夹持的部件,能够稳定夹持汤勺移动至容杯320,并将汤勺中熔融的金属液体注入容杯320即可。应理解,汤勺主要用来盛装高温的金属液体,汤勺的材料必须具有耐高温的特性,避免被高温的金属液体熔穿造成泄漏。It should be noted that the clamping device can be an automatically controlled mechanical arm structure, or a component that can be manually clamped, which can stably clamp the spoon and move it to the
上面结合附图对本实用新型实施例作了详细说明,但是本实用新型不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下,作出各种变化。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, the present utility model can also be used without departing from the purpose of the present utility model. , make various changes.
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| CN113941695A (en) * | 2021-10-28 | 2022-01-18 | 台山市中镁科技有限公司 | Secondary pressurized die casting machine |
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Effective date of registration: 20250610 Address after: 516221 Longhu Village, Qiuchang Subdistrict Office, Huiyang District, Huizhou City, Guangdong Province Patentee after: HUIZHOU XIDESHENG BICYCLE CO.,LTD. Country or region after: China Address before: No. 120, 122, Keji Road, Shuibu Town, Taishan City, Jiangmen City, Guangdong Province 529200 Patentee before: TAISHAN ZHONGMEI TECHNOLOGY Co.,Ltd. Country or region before: China |