CN216359683U - A solar monocrystalline silicon wafer cutting device - Google Patents
A solar monocrystalline silicon wafer cutting device Download PDFInfo
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- CN216359683U CN216359683U CN202123056228.7U CN202123056228U CN216359683U CN 216359683 U CN216359683 U CN 216359683U CN 202123056228 U CN202123056228 U CN 202123056228U CN 216359683 U CN216359683 U CN 216359683U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 39
- 229910021421 monocrystalline silicon Inorganic materials 0.000 title claims abstract description 20
- 230000001681 protective effect Effects 0.000 claims abstract description 45
- 238000003466 welding Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 6
- 235000012431 wafers Nutrition 0.000 abstract description 27
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 19
- 229910052710 silicon Inorganic materials 0.000 abstract description 16
- 239000010703 silicon Substances 0.000 abstract description 16
- 239000011863 silicon-based powder Substances 0.000 abstract description 3
- 239000011521 glass Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 229910021419 crystalline silicon Inorganic materials 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
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Abstract
本实用新型公开了一种太阳能单晶硅片切割装置,包括装置主体,所述装置主体的上端设置有防护栏,所述防护栏的内侧设置有防护罩,所述防护罩与防护栏之间通过转轴连接。本实用新型中,通过在防护栏内侧利用转轴连接防护罩,且防护罩由透明的玻璃制成,不仅能够在硅片切割过程中起到防护作用,防止切割过程中产生的硅粉飘散到空气中造成粉尘污染,还能够方便观察硅片的切割过程;通过在防护栏内侧设置一号固定架以及二号固定架,可以根据硅片的切割尺寸沿滑槽调整一号固定架以及二号固定架的位置,配合T型槽、螺纹柱以及旋转座与压板,可以沿一号固定架与二号固定架调整压板的位置,从而能够对不同尺寸的硅片进行固定,方便切割。
The utility model discloses a solar monocrystalline silicon wafer cutting device, comprising a device main body, a protective fence is arranged on the upper end of the device main body, a protective cover is arranged on the inner side of the protective fence, and a space between the protective cover and the protective fence is arranged connected by a hinge. In the utility model, by connecting the protective cover with a rotating shaft inside the protective fence, and the protective cover is made of transparent glass, it can not only play a protective role in the cutting process of the silicon wafer, but also prevent the silicon powder generated in the cutting process from wafting into the air. It can also easily observe the cutting process of the silicon wafer; by setting the No. 1 fixing frame and the No. 2 fixing frame on the inside of the guardrail, the No. 1 fixing frame and the No. 2 fixing frame can be adjusted along the chute according to the cutting size of the silicon wafer. The position of the frame can be adjusted along the No. 1 fixing frame and the No. 2 fixing frame with the T-slot, threaded column, rotating seat and pressure plate, so that silicon wafers of different sizes can be fixed and easy to cut.
Description
技术领域technical field
本实用新型涉及切割装置技术领域,特别涉及一种太阳能单晶硅片切割装置。The utility model relates to the technical field of cutting devices, in particular to a solar monocrystalline silicon wafer cutting device.
背景技术Background technique
随着环境污染和能源危机的加剧,人们对新能源的研发越来越重视,其中利用阳光发电的太阳能电池组件就不可避免的成为人们关注的焦点。电池片作为太阳能电池组件中的关键部件,承担着将太阳能转化成电能的重要职责。电池片的材料为晶体硅,其生产过程中,需要将晶体硅切割为预定的形状,但是在切割过程中会产生大量的硅粉,容易飘散到空气中,造成粉尘污染,为此,提出一种太阳能单晶硅片切割装置。With the aggravation of environmental pollution and energy crisis, people pay more and more attention to the research and development of new energy, among which solar cell modules that use sunlight to generate electricity will inevitably become the focus of people's attention. As a key component in a solar cell module, the cell is responsible for converting solar energy into electrical energy. The material of the cell is crystalline silicon. During the production process, the crystalline silicon needs to be cut into a predetermined shape, but a large amount of silicon powder will be generated during the cutting process, which is easy to float into the air and cause dust pollution. A solar monocrystalline silicon wafer cutting device.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种太阳能单晶硅片切割装置,可以有效解决背景技术中的问题。The main purpose of the present invention is to provide a solar monocrystalline silicon wafer cutting device, which can effectively solve the problems in the background technology.
为实现上述目的,本实用新型采取的技术方案为:To achieve the above purpose, the technical scheme adopted by the present utility model is:
一种太阳能单晶硅片切割装置,包括装置主体,所述装置主体的上端设置有防护栏,所述防护栏的内侧靠近装置主体的上端分别设置有一号固定架与二号固定架,所述防护栏的内表面靠近一号固定架与二号固定架的后端连接处开设有滑槽,所述滑槽的内侧设置有滑杆,所述一号固定架与二号固定架分别嵌入滑槽的内侧,且在一号固定架与二号固定架的内侧对应滑杆的连接处开设有滑孔,所述一号固定架与二号固定架在滑槽的内侧通过滑孔沿滑杆的表面滑动,所述一号固定架与二号固定架的上端开设有T型槽,所述T型槽的内侧连接有螺纹柱,所述螺纹柱的表面分别连接有螺母与旋转座,所述旋转座的表面连接有压板,所述压板沿旋转座的表面转动。A solar monocrystalline silicon wafer cutting device comprises a device main body, the upper end of the device main body is provided with a guardrail, and the inner side of the guardrail near the upper end of the device main body is respectively provided with a No. The inner surface of the guardrail is provided with a chute near the connection between the rear end of the No. 1 fixing frame and the No. 2 fixing frame, the inner side of the sliding groove is provided with a sliding rod, and the No. 1 fixing frame and the No. 2 fixing frame are respectively embedded in the slide. On the inner side of the slot, and the inner side of the No. 1 fixing frame and the No. 2 fixing frame is provided with a sliding hole at the connection of the corresponding sliding rod. The upper ends of the No. 1 fixing frame and the No. 2 fixing frame are provided with T-shaped grooves, the inner side of the T-shaped grooves is connected with a threaded column, and the surface of the threaded column is connected with a nut and a rotating seat respectively, so A pressing plate is connected to the surface of the rotating seat, and the pressing plate rotates along the surface of the rotating seat.
优选的,所述防护栏与装置主体之间通过焊接方式固定,所述装置主体的下端拐角处安装有支座,且支座的数量为四组,并沿装置主体的表面呈阵列排布。Preferably, the guardrail and the device main body are fixed by welding, and supports are installed at the lower corners of the device main body, and the number of the supports is four groups and arranged in an array along the surface of the device main body.
优选的,所述防护栏的内侧设置有防护罩,所述防护罩与防护栏的连接处设置有转轴,且转轴贯穿于防护罩,所述防护罩与防护栏之间通过转轴连接,且防护罩沿转轴转动,并在防护罩的表面设置有把手。Preferably, a protective cover is provided on the inner side of the protective fence, a rotating shaft is provided at the connection between the protective cover and the protective fence, and the rotating shaft penetrates through the protective cover, the protective cover and the protective fence are connected by a rotating shaft, and the protection The cover rotates along the rotating shaft, and a handle is arranged on the surface of the protective cover.
优选的,所述一号固定架与二号固定架的结构相同,且T型槽的一端贯穿于一号固定架与二号固定架,所述螺纹柱的末端卡嵌在T型槽的内侧,并沿T型槽的内侧滑动,所述螺母通过螺纹沿螺纹柱的表面转动,且螺母贴合在一号固定架的表面,所述旋转座通过螺纹沿螺纹柱的表面上下移动,所述压板的下表面设置有护垫。Preferably, the No. 1 fixing frame and the No. 2 fixing frame have the same structure, and one end of the T-shaped groove runs through the No. 1 fixing frame and the No. 2 fixing frame, and the end of the threaded column is embedded in the inner side of the T-shaped groove. , and slide along the inner side of the T-shaped groove, the nut rotates along the surface of the threaded column through the thread, and the nut is attached to the surface of the No. 1 fixing frame, the rotating seat moves up and down along the surface of the threaded column through the thread, the The lower surface of the pressing plate is provided with a protective pad.
优选的,所述一号固定架与二号固定架的上端靠近滑槽的位置设置有限位块,所述限位块与一号固定架、二号固定架之间均通过焊接方式固定。Preferably, the upper ends of the No. 1 fixing frame and the No. 2 fixing frame are provided with a limit block at a position close to the chute, and the limit block and the No. 1 fixing frame and the No. 2 fixing frame are fixed by welding.
优选的,所述防护栏的内侧靠近一号固定架、二号固定架的上端设置有横梁,且横梁的两端均通过焊接方式与防护栏固定,所述横梁的表面设置有纵梁,所述纵梁沿横梁的表面滑动。Preferably, a cross beam is provided on the inner side of the guard rail near the No. 1 fixing frame and the upper end of the No. 2 fixing frame, and both ends of the cross beam are fixed to the guard rail by welding, and the surface of the cross beam is provided with a longitudinal beam, so The longitudinal beam slides along the surface of the cross beam.
优选的,所述纵梁的表面连接有滑座,所述滑座沿纵梁的表面滑动,所述滑座的下端安装有液压柱,所述液压柱的下端连接有切割头。Preferably, a sliding seat is connected to the surface of the longitudinal beam, the sliding seat slides along the surface of the longitudinal beam, a hydraulic column is installed on the lower end of the sliding seat, and a cutting head is connected to the lower end of the hydraulic column.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
(1)本实用新型中,通过在防护栏内侧利用转轴连接防护罩,且防护罩由透明的玻璃制成,不仅能够在硅片切割过程中起到防护作用,防止切割过程中产生的硅粉飘散到空气中造成粉尘污染,还能够方便观察硅片的切割过程。(1) In this utility model, by connecting the protective cover with a rotating shaft inside the protective fence, and the protective cover is made of transparent glass, it can not only play a protective role during the cutting process of the silicon wafer, but also prevent the silicon powder generated during the cutting process. It is scattered into the air to cause dust pollution, and it is also convenient to observe the cutting process of the silicon wafer.
(2)本实用新型中,通过在防护栏内侧设置一号固定架以及二号固定架,可以根据硅片的切割尺寸沿滑槽调整一号固定架以及二号固定架的位置,配合T型槽、螺纹柱以及旋转座与压板,可以沿一号固定架与二号固定架调整压板的位置,从而能够对不同尺寸的硅片进行固定,方便切割。(2) In this utility model, by setting the No. 1 fixing frame and the No. 2 fixing frame on the inside of the guardrail, the positions of the No. 1 fixing frame and the No. 2 fixing frame can be adjusted along the chute according to the cutting size of the silicon wafer, so as to match the T-shaped fixing frame. The groove, the threaded column, the rotating seat and the pressure plate can adjust the position of the pressure plate along the No. 1 fixing frame and the No. 2 fixing frame, so that the silicon wafers of different sizes can be fixed, which is convenient for cutting.
附图说明Description of drawings
图1为本实用新型一种太阳能单晶硅片切割装置的整体结构示意图;1 is a schematic diagram of the overall structure of a solar monocrystalline silicon wafer cutting device of the present invention;
图2为本实用新型一种太阳能单晶硅片切割装置中防护罩开启状态下的结构示意图;2 is a schematic structural diagram of a protective cover in an open state of a solar monocrystalline silicon wafer cutting device of the present invention;
图3为本实用新型一种太阳能单晶硅片切割装置的局部结构示意图;3 is a schematic diagram of a partial structure of a solar monocrystalline silicon wafer cutting device of the present invention;
图4为本实用新型一种太阳能单晶硅片切割装置中一号固定架与螺纹柱连接处的爆炸图;4 is an exploded view of the connection between the No. 1 fixing frame and the threaded column in a solar monocrystalline silicon wafer cutting device of the present invention;
图5为本实用新型一种太阳能单晶硅片切割装置中横梁与纵梁连接处的示意图。FIG. 5 is a schematic diagram of the connection between the beam and the longitudinal beam in a solar monocrystalline silicon wafer cutting device of the present invention.
图中:1、装置主体;2、防护栏;3、防护罩;4、一号固定架;5、二号固定架;6、T型槽;7、螺纹柱;8、螺母;9、旋转座;10、压板;11、限位块;12、滑槽;13、滑杆;14、滑孔;15、横梁;16、纵梁;17、滑座;18、液压柱;19、切割头;20、支座。In the figure: 1. Main body of the device; 2. Fence; 3. Protective cover; 4. No. 1 fixing frame; 5. No. 2 fixing frame; 6. T-slot; 7. Threaded post; 8. Nut; 9. Rotation seat; 10, pressure plate; 11, limit block; 12, chute; 13, sliding rod; 14, sliding hole; 15, beam; 16, longitudinal beam; 17, sliding seat; 18, hydraulic column; 19, cutting head ; 20. Support.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to the specific embodiments.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" The orientation or positional relationship indicated by "" etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, so as to The specific orientation configuration and operation is therefore not to be construed as a limitation of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "provided with", "connected", etc., should be understood in a broad sense, for example, "connected" may be a fixed The connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
如图1-5所示,一种太阳能单晶硅片切割装置,包括装置主体1,装置主体1的上端设置有防护栏2,防护栏2与装置主体1之间通过焊接方式固定,可以提高防护栏2与装置主体1之间的连接强度,装置主体1的下端拐角处安装有支座20,通过支座20能够保证切割装置的稳定性,且支座20的数量为四组,并沿装置主体1的表面呈阵列排布,防护栏2的内侧设置有防护罩3,防护罩3与防护栏2的连接处设置有转轴,且转轴贯穿于防护罩3,防护罩3与防护栏2之间通过转轴连接,且防护罩3沿转轴转动,并在防护罩3的表面设置有把手,通过把手方便沿转轴打开防护罩3。As shown in Figures 1-5, a solar monocrystalline silicon wafer cutting device includes a device
防护栏2的内侧靠近装置主体1的上端分别设置有一号固定架4与二号固定架5,能够对硅片起到支撑作用,一号固定架4与二号固定架5的结构相同,防护栏2的内表面靠近一号固定架4与二号固定架5的后端连接处开设有滑槽12,方便一号固定架4与二号固定架5沿防护栏2内侧滑动,滑槽12的内侧设置有滑杆13,通过滑杆13能够对一号固定架4与二号固定架5进行限制,防止一号固定架4与二号固定架5从防护栏2内侧脱离,一号固定架4与二号固定架5分别嵌入滑槽12的内侧,且在一号固定架4与二号固定架5的内侧对应滑杆13的连接处开设有滑孔14,一号固定架4与二号固定架5在滑槽12的内侧通过滑孔14沿滑杆13的表面滑动。A No. 1
一号固定架4与二号固定架5的上端开设有T型槽6,通过T型槽6可以能够卡嵌螺纹柱7,同时也方便螺纹柱7沿T型槽6内滑动,从而调整螺纹柱7的位置,且T型槽6的一端贯穿于一号固定架4与二号固定架5,T型槽6的内侧连接有螺纹柱7,螺纹柱7的末端卡嵌在T型槽6的内侧,并沿T型槽6的内侧滑动,螺纹柱7的表面分别连接有螺母8与旋转座9,螺母8通过螺纹沿螺纹柱7的表面转动,且螺母8贴合在一号固定架4的表面,利用螺母8能够对螺纹柱7进行固定,可以防止螺纹柱7沿T型槽6内侧移动,旋转座9通过螺纹沿螺纹柱7的表面上下移动,有利于带动压板10对硅片进行固定,旋转座9的表面连接有压板10,压板10沿旋转座9的表面转动,可以调整压板10的角度,并在压板10的下表面设置有护垫,能够防止压板10损坏硅片,一号固定架4与二号固定架5的上端靠近滑槽12的位置设置有限位块11,限位块11与一号固定架4、二号固定架5之间均通过焊接方式固定。The upper ends of the No. 1
防护栏2的内侧靠近一号固定架4、二号固定架5的上端设置有横梁15,且横梁15的两端均通过焊接方式与防护栏2固定,横梁15的表面设置有纵梁16,纵梁16沿横梁15的表面滑动,纵梁16的表面连接有滑座17,滑座17沿纵梁16的表面滑动,滑座17的下端安装有液压柱18,液压柱18的下端连接有切割头19,通过横梁15配合纵梁16可以调整切割头19的位置,方便对硅片进行切割。The inner side of the
需要说明的是,本实用新型为一种太阳能单晶硅片切割装置,当需要使用时,利用把手打开防护罩3,之后再根据硅片的尺寸沿滑槽12以及滑杆13调整一号固定架4与二号固定架5的位置,之后再将硅片放置在一号固定架4与二号固定架5的表面,并让硅片抵住限位块11,然后利用T型槽6移动螺纹柱7,之后再转动旋转座9,使得旋转座9带动压板10下移,并将压板10按压在硅片的表面,将硅片固定,然后将防护罩3合上,并通过横梁15与纵梁16自动调整切割头19的位置,从而对硅片进行切割。It should be noted that the present utility model is a solar monocrystalline silicon wafer cutting device. When it needs to be used, use the handle to open the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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