CN216329684U - Single-cavity ultrathin rubber frame zero-water-gap hot runner mold - Google Patents
Single-cavity ultrathin rubber frame zero-water-gap hot runner mold Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及模具技术领域,具体为一种单穴超薄胶框零水口热流道模具。The utility model relates to the technical field of molds, in particular to a single-cavity ultra-thin plastic frame zero-nozzle hot runner mold.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具;也是赋予塑胶制品完整结构和精确尺寸的工具。注塑成型是批量生产某些形状复杂部件时用到的一种加工方法。具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品。Injection mold is a tool for producing plastic products; it is also a tool for giving plastic products complete structure and precise dimensions. Injection molding is a processing method used in the mass production of some complex-shaped parts. Specifically, it refers to the injection of the heated and melted plastic into the cavity of the injection molding machine at high pressure, and after cooling and solidification, a molded product is obtained.
传统的模具在生产产品时,一般是由热流道系统的顶部直接进胶,在模芯型腔内注塑成型,通过冷却系统平衡模具温度,由顶出系统顶针和斜推块将产品顶出,再由机械手将产品取走,但是传统薄型胶框产品模具都会有水口残留,浪费原材料,浪费人力去碎料,因此我们需要提出一种单穴超薄胶框零水口热流道模具。When traditional molds are producing products, glue is generally fed directly from the top of the hot runner system, injection molding is performed in the mold core cavity, the mold temperature is balanced by the cooling system, and the product is ejected by the ejector pin and oblique push block of the ejector system. The product is then taken away by the robot, but the traditional thin plastic frame product mold will have residual nozzles, waste raw materials, and waste manpower to remove scraps. Therefore, we need to propose a single-hole ultra-thin plastic frame zero nozzle hot runner mold.
实用新型内容Utility model content
本实用新型的目的在于提供一种单穴超薄胶框零水口热流道模具,通过热流道组件的侧面进胶,形成零水口模具,通过零水口热流道模具可以大大的节约了原材料,节约了人力,节约了成本,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a single-cavity ultra-thin plastic frame zero-nozzle hot runner mold, which is formed by feeding glue from the side of the hot runner assembly to form a zero-nozzle mold. The zero-nozzle hot runner mold can greatly save raw materials and save Manpower and cost are saved, so as to solve the problems raised in the above background art.
为实现上述目的,本实用新型提供如下技术方案:一种单穴超薄胶框零水口热流道模具,包括模胚,所述模胚包括前模和后模,所述前模包括第一模胚基板,所述第一模胚基板的底部设置有模胚板,所述模胚板的内部设置有热流道组件,所述热流道组件包括分流板、固定板、热咀和热咀转流道板,所述热咀的上端插接于固定板的底部,所述分流板的下端设置于固定板的上端,所述热咀的下端设置有热咀转流道板,所述模胚板的底部设置有前模板,所述前模板的内部设置有前模模芯,所述前模板和前模模芯之间设置有第二冷却机构。In order to achieve the above purpose, the present utility model provides the following technical solutions: a single-cavity ultra-thin plastic frame zero-nozzle hot runner mold, including a mold base, the mold base includes a front mold and a rear mold, and the front mold includes a first mold. The bottom of the first mold base plate is provided with a mold base plate, and the inside of the mold base plate is provided with a hot runner assembly, and the hot runner assembly includes a distribution plate, a fixed plate, a hot nozzle and a hot nozzle flow transfer The upper end of the hot nozzle is inserted into the bottom of the fixed plate, the lower end of the distribution plate is arranged on the upper end of the fixed plate, the lower end of the hot nozzle is provided with a nozzle transfer channel plate, the mold plate A front template is arranged at the bottom of the front plate, a front mold core is arranged inside the front template, and a second cooling mechanism is arranged between the front template and the front mold core.
优选的,所述第一模胚基板和热流道组件之间设置有第一冷却机构,所述第一冷却机构设置于模胚板的内部。Preferably, a first cooling mechanism is disposed between the first mold base plate and the hot runner assembly, and the first cooling mechanism is disposed inside the mold base plate.
优选的,所述后模包括第二模胚基板,所述第二模胚基板的顶部固定安装有第一模座和第二模座,所述第一模座和第二模座呈对称设置。Preferably, the rear mold includes a second mold base, a first mold base and a second mold base are fixedly mounted on the top of the second mold base, and the first mold base and the second mold base are symmetrically arranged .
优选的,所述第二模胚基板的顶部固定安装有第二模胚顶针板,所述第二模胚顶针板的顶部固定安装有第一模胚顶针板,所述第一模胚顶针板和第二模胚顶针板均设置于第一模座和第二模座之间。Preferably, a second mold base thimble plate is fixedly installed on the top of the second mold base plate, a first mold base thimble plate is fixedly installed on the top of the second mold base thimble plate, and the first mold base thimble plate and the second mold base thimble plate is arranged between the first mold base and the second mold base.
优选的,所述第一模胚顶针板上安装有顶出机构,所述顶出机构包括第一顶针和第二顶针,所述第一顶针和第二顶针的一端均插接于第一模胚顶针板的内部,且所述第一顶针和第二顶针的下端均与第二模胚顶针板的顶部贴合。Preferably, an ejector mechanism is installed on the ejector pin board of the first mold base, and the ejector mechanism includes a first ejector pin and a second ejector pin, and both ends of the first ejector pin and the second ejector pin are inserted into the first mold. The inside of the embryo thimble plate, and the lower ends of the first thimble and the second thimble are attached to the top of the second mold embryo thimble plate.
优选的,所述第一模座和第二模座的上端设置有后模板,所述后模板的内部安装有后模模芯,所述后模模芯的内部安装有后模斜推块。Preferably, the upper ends of the first mold base and the second mold base are provided with a rear template, a rear mold core is installed inside the rear template, and a rear mold oblique push block is installed inside the rear mold core.
优选的,所述后模斜推块和第一顶针均设置有十一组,十一组所述后模斜推块的底部分别与十一组所述第一顶针的上端连接。Preferably, eleven groups of the rear mold oblique push blocks and the first ejector pins are provided, and the bottoms of the eleven groups of the rear mold oblique push blocks are respectively connected with the upper ends of the eleven groups of the first ejector pins.
优选的,所述后模板和后模模芯之间设置有第三冷却机构,所述后模斜推块呈倾斜设置。Preferably, a third cooling mechanism is arranged between the rear mold plate and the rear mold core, and the rear mold oblique push block is arranged obliquely.
优选的,所述后模斜推块的顶部设置有密封条,所述密封条设置于热咀转流道板的内侧。Preferably, a sealing strip is provided on the top of the rear mold oblique pushing block, and the sealing strip is provided on the inner side of the nozzle transfer channel plate.
优选的,所述第一模胚顶针板的上端设置有导柱,所述导柱的外部套设有弹簧,所述导柱的一端均插接于第一模胚顶针板的内部,且所述导柱的下端与第二模胚顶针板的顶部贴合。Preferably, the upper end of the first mold base thimble plate is provided with a guide post, the outside of the guide post is sleeved with a spring, and one end of the guide post is inserted into the inside of the first mold base thimble plate, and all the The lower end of the guide post fits with the top of the second mold base thimble plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型通过改变传统的模具进胶方式,在使用模具生产产品时,使原料由热流道组件的侧面进入,从而形成了零水口模具,通过零水口热流道模具可以大大的节约了原材料,节约了人力,节约了成本。The utility model changes the traditional glue feeding method of the mold. When the mold is used to produce the product, the raw material enters from the side of the hot runner assembly, thereby forming a zero-nozzle mold. The zero-nozzle hot runner mold can greatly save raw materials and save energy. manpower and cost savings.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型一侧的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of one side of the utility model;
图3为本实用新型另一侧的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the other side of the utility model;
图4为本实用新型热流道组件的结构示意图;4 is a schematic structural diagram of a hot runner assembly of the present invention;
图5为本实用新型后模模芯的结构示意图;Fig. 5 is the structural representation of the rear mold core of the utility model;
图6为本实用新型顶出机构的结构示意图;Fig. 6 is the structural representation of the ejector mechanism of the present invention;
图7为本实用新型第一冷却机构和第二冷却机构的结构示意图;7 is a schematic structural diagram of the first cooling mechanism and the second cooling mechanism of the present invention;
图8为本实用新型前模模芯的结构示意图;Fig. 8 is the structural representation of the front mold core of the present utility model;
图9为本实用新型密封条的结构示意图;Fig. 9 is the structural representation of the sealing strip of the present invention;
图10为本实用新型第三冷却机构的结构示意图。FIG. 10 is a schematic structural diagram of the third cooling mechanism of the present invention.
图中:1、模胚;101、第一模胚基板;102、模胚板;103、前模板;104、后模板;105、第一模座;106、第二模座;107、第一模胚顶针板;108、第二模胚顶针板;109、第二模胚基板;2、第一冷却机构;3、热流道组件;301、分流板;302、固定板;303、热咀;304、热咀转流道板;4、第二冷却机构; 5、前模模芯;6、密封条;7、后模模芯;701、后模斜推块;8、第三冷却机构;9、顶出机构;901、顶针;902、第二顶针。In the figure: 1, mold base; 101, first mold base plate; 102, mold base plate; 103, front template; 104, rear template; 105, first mold base; 106, second mold base; 107, first mold base thimble plate; 108, second mold base thimble plate; 109, second mold base plate; 2, first cooling mechanism; 3, hot runner assembly; 301, shunt plate; 302, fixed plate; 303, hot nozzle; 304, hot nozzle transfer channel plate; 4, second cooling mechanism; 5, front mold core; 6, sealing strip; 7, rear mold core; 701, rear mold oblique push block; 8, third cooling mechanism; 9. Ejector mechanism; 901, thimble; 902, second thimble.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-10,本实用新型提供一种技术方案:Please refer to Figures 1-10, the utility model provides a technical solution:
一种单穴超薄胶框零水口热流道模具,包括模胚1,模胚1包括前模和后模,前模包括第一模胚基板101,第一模胚基板101的底部设置有模胚板102,模胚板102的内部设置有热流道组件3,热流道组件3包括分流板301、固定板302、热咀303和热咀转流道板304,热咀303的上端插接于固定板302的底部,分流板301的下端设置于固定板302的上端,热咀303的下端设置有热咀转流道板304,模胚板102的底部设置有前模板103,前模板103的内部设置有前模模芯5,前模板103和前模模芯5之间设置有第二冷却机构4。A single-cavity ultra-thin plastic frame zero-nozzle hot runner mold includes a
第一模胚基板101和热流道组件3之间设置有第一冷却机构2,第一冷却机构2设置于模胚板102的内部。A
后模包括第二模胚基板109,第二模胚基板109的顶部固定安装有第一模座105和第二模座106,第一模座105和第二模座106呈对称设置。The rear mold includes a second
第二模胚基板109的顶部固定安装有第二模胚顶针板108,第二模胚顶针板108的顶部固定安装有第一模胚顶针板107,第一模胚顶针板107和第二模胚顶针板108均设置于第一模座105和第二模座106之间。The top of the second
第一模胚顶针板107上安装有顶出机构9,顶出机构9包括第一顶针901 和第二顶针902,第一顶针901和第二顶针902的一端均插接于第一模胚顶针板107的内部,且第一顶针901和第二顶针902的下端均与第二模胚顶针板 108的顶部贴合。The
第一模座105和第二模座106的上端设置有后模板104,后模板104的内部安装有后模模芯7,后模模芯7的内部安装有后模斜推块701。The upper ends of the
后模斜推块701和第一顶针901均设置有十一组,十一组后模斜推块701 的底部分别与十一组第一顶针901的上端连接。Eleven groups of the rear mold
后模板104和后模模芯7之间设置有第三冷却机构8,后模斜推块701呈倾斜设置。A
后模斜推块701的顶部设置有密封条6,密封条6设置于热咀转流道板 304的内侧。A
第一模胚顶针板107的上端设置有导柱,导柱的外部套设有弹簧,导柱的一端均插接于第一模胚顶针板107的内部,且导柱的下端与第二模胚顶针板108的顶部贴合。The upper end of the first mold
工作原理:本实用新型在使用时,通过设置有模胚1、前模模芯5、后模模芯7、热流道组件3、第一冷却机构2、第二冷却机构4、第三冷却机构8 和顶出机构9,在使用模具生产产品时,模具在注塑机上通过热流道组件3直接从产品侧面进胶,在模芯型腔内注塑成型,通过第一冷却机构2、第二冷却机构4和第三冷却机构8平衡模具温度,由顶出机构9的顶针901以及后模斜推块701将产品顶出,再由机械手将产品取走,模具通过热流道组件3的侧面进胶,形成零水口模具,通过零水口热流道模具可以大大的节约了原材料,节约了人力,节约了成本。Working principle: When the utility model is in use, it is provided with a
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Denomination of utility model: A single cavity ultra-thin film frame zero gate hot runner mold Granted publication date: 20220419 Pledgee: Industrial and Commercial Bank of China Limited Dazhou Branch Pledgor: SICHUAN ZHAOJI PHOTOELECTRIC TECHNOLOGY Co.,Ltd. Registration number: Y2025510000168 |