CN216329007U - Standard part composite shear wall die - Google Patents

Abstract

The utility model relates to the technical field of prefabricated part mold manufacturing, in particular to a standard component combined shear wall mold, which comprises a long side assembly and a short side assembly which are detachably connected to form a rectangular frame, wherein a first standard connecting block, a second standard connecting block and a steel bar limiting block are detachably mounted on the outer side of the long side assembly; an end head connecting block, a first standard connecting block and a second standard connecting block are detachably mounted on the outer side of the short edge assembly; the long edge assembly comprises a long edge checkered plate, a long edge upper flange and a long edge lower flange which are detachably connected; the short edge assembly comprises a short edge checkered plate, a short edge upper flange and a short edge lower flange which are detachably connected; and shear keys are arranged on the inner sides of the long edge checkered plates. The utility model is convenient to install and disassemble; each standard connecting block and the lower flange are not required to be detached; after project production is finished, except the checkered plates, other parts can be recycled, the utilization rate of the die parts is improved, and production cost is reduced.

Description

Standard part composite shear wall die

Technical Field

The utility model relates to the technical field of prefabricated part mold manufacturing, in particular to a standard part combined shear wall mold.

Background

In recent years, the assembly type building is developed rapidly due to energy conservation and environmental protection and accordance with the requirements of green buildings. At present, most of welding manufacturing methods are adopted for all combined sides of the prefabricated shear wall component mold in the industry. The utilization rate of the mould parts is low, and after the production of the corresponding project is finished, because of the welding manufacturing mode of the mould, all sides of the mould can not be disassembled, and the whole mould is scrapped, so that a large amount of building garbage is formed, and the building cost is improved.

SUMMERY OF THE UTILITY MODEL

The utility model solves the problems in the related art and provides a standard component combined shear wall die, wherein a long-side component and a short-side component are detachably connected, in addition, an end connecting block, a first standard connecting block, a second standard connecting block, a reinforcing steel bar limiting block and a shear key can be detachably arranged on the long-side component and/or the short-side component, and the assembly and disassembly of all combined components are convenient; in the production and use process, the mould can be removed according to the conventional mould removing flow, and each standard connecting block and the lower flange do not need to be removed; after project production is finished, except the checkered plates, other parts can be recycled, the utilization rate of the die parts is improved, and production cost is reduced.

In order to solve the technical problems, the utility model is realized by the following technical scheme: a standard piece combined shear wall die comprises a long side assembly and a short side assembly which are detachably connected to form a rectangular frame, wherein a first standard connecting block, a second standard connecting block and a steel bar limiting block are detachably mounted on the outer side of the long side assembly; an end head connecting block, a first standard connecting block and a second standard connecting block are detachably mounted on the outer side of the short edge assembly; the long edge assembly comprises a long edge checkered plate, a long edge upper flange and a long edge lower flange which are detachably connected; the short edge assembly comprises a short edge checkered plate, a short edge upper flange and a short edge lower flange which are detachably connected; and shear keys are arranged on the inner sides of the long edge checkered plates.

Preferably, the long-side assembly and the short-side assembly are positioned through pins and detachably connected through screws to form a rectangular frame.

As preferred scheme, two install line box position frock frame through the screw between the flange top on the long limit, line box position frock frame includes horizontal side pipe and first vertical side pipe, two first vertical side pipe is installed in the both sides of horizontal side pipe, two the connecting plate is all installed to the bottom of first vertical side pipe just the connecting plate passes through screw and two the flange links to each other on the long limit, two second vertical side pipes are still installed to horizontal side pipe below.

As preferred scheme, the end connecting block passes through screw and locating pin and can dismantle with the minor face subassembly and be connected, the end connecting block includes first end curb plate and second end curb plate, the long limit of first end curb plate and second end curb plate links to each other perpendicularly, the top and the bottom of first end curb plate and second end curb plate are connected with end roof and end bottom plate respectively.

As preferred scheme, first standard connection block passes through the screw and can dismantle with long limit subassembly, minor face subassembly and be connected, first standard connection block includes first curb plate and second curb plate, the long limit of first curb plate and second curb plate links to each other perpendicularly, the bottom of first curb plate and second curb plate is connected with first bottom plate.

As a preferred scheme, the second standard connecting block is detachably connected with the long side assembly and the short side assembly through screws and positioning pins, the second standard connecting block comprises a third side plate and a fourth side plate, the long sides of the third side plate and the fourth side plate are vertically connected, and the tops of the third side plate and the fourth side plate are connected with a second top plate; the bottom parts of the third side plate and the fourth side plate are connected with a second bottom plate, and the second bottom plate and the third side plate form a T-shaped structure.

As an optimal scheme, two U-shaped grooves and thread holes are formed in the long edge of one side of the steel bar limiting block, and the steel bar limiting block penetrates through the two thread holes through screws and is installed on the first standard connecting block and/or the second standard connecting block.

Preferably, two nuts are fixedly mounted on the shear key.

Compared with the prior art, the utility model has the beneficial effects that: the long-side assembly and the short-side assembly are detachably connected, in addition, an end connecting block, a first standard connecting block, a second standard connecting block, a reinforcing steel bar limiting block and a shear key can be detachably arranged on the long-side assembly and/or the short-side assembly, and a wire box point position tooling frame is arranged between the tops of the retaining sides on the two long sides through screws and used for installing a wire box; the assembly and disassembly of each combined component are convenient; in the production and use process, the mould can be removed according to the conventional mould removing flow, and each standard connecting block and the lower flange do not need to be removed; after project production is finished, except the checkered plates, other parts can be recycled, the utilization rate of the die parts is improved, and production cost is reduced.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the construction of the end connector block of the present invention;

FIG. 3 is a schematic view of a first modular connection block according to the present invention;

FIG. 4 is a schematic view of a second modular connection block according to the present invention;

FIG. 5 is a schematic structural view of the reinforcing steel bar limiting block of the present invention;

FIG. 6 is a schematic view of the connection of the reinforcing bar stop block and the first modular connecting block of the present invention;

FIG. 7 is a schematic structural view of a shear key of the present invention;

fig. 8 is a schematic structural view of the thread cassette site tooling frame of the present invention.

In the figure:

1. long edge checkered plate, 2, long edge flange, 3, long edge flange, 4, short edge checkered plate, 5, short edge flange, 6, short edge flange, 7, end connecting block, 701, first end side plate, 702, second end side plate, 703, end top plate, 704, end bottom plate, 8, first standard connecting block, 801, first side plate, 802, second side plate, 803, first bottom plate, 9, second standard connecting block, 901, third side plate, 902, fourth side plate, 903, second top plate, 904, second bottom plate, 10, reinforcing bar stopper, 1001, U-shaped groove, 1002, thread hole, 11, shear key, 1101, nut, 12, wire box tooling frame, 1201, point location tube, 1202, first vertical tube, 1203, connecting plate, 1204, second vertical tube.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the utility model, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.

In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.

As shown in fig. 1 to 8, a standard component combined shear wall mold comprises a long side component and a short side component which are detachably connected to form a rectangular frame, wherein a first standard connecting block 8, a second standard connecting block 9 and a steel bar limiting block 10 are detachably mounted on the outer side of the long side component; an end head connecting block 7, a first standard connecting block 8 and a second standard connecting block 9 are detachably mounted on the outer side of the short edge assembly; the long edge assembly comprises a long edge checkered plate 1, a long edge upper flange 2 and a long edge lower flange 3 which are detachably connected; the short edge assembly comprises a short edge checkered plate 4, a short edge upper flange 5 and a short edge lower flange 6 which are detachably connected; the shear key 11 is arranged on the inner side of the long-edge checkered plate 1.

In one embodiment, the long edge assemblies and the short edge assemblies are positioned by pins and detachably connected through screws to form a rectangular frame, specifically, the sizes of the two long edge checkered plates 1 and the two short edge checkered plates 4 are determined according to the size of a shear wall of a prefabricated part, rib outlet holes required by the prefabricated part are reserved on the rib outlet holes, and screw through holes and screw holes (a screw through hole is added on the long edge checkered plate 1 and a screw thread hole is added on the short edge checkered plate 4) which are connected with the end connecting block 7, the first standard connecting block 8 and the second standard connecting block 9 are also formed; connecting screw through holes and positioning pin holes are reserved in the flanges 2 on the long side and the flanges 5 on the short side; the flange 3 under the long edge and the flange 6 under the short edge need to be additionally provided with screw holes used for connecting an end connecting block 7, a first standard connecting block 8 and a second standard connecting block 9.

In one embodiment, a wire box point location tool frame 12 for installing a wire box is installed between the tops of the flanges 2 on the two long sides through screws, the wire box point location tool frame 12 comprises a transverse square tube 1201 and first vertical square tubes 1202, the two first vertical square tubes 1202 are installed on two sides of the transverse square tube 1201, connecting plates 1203 are installed at the bottoms of the two first vertical square tubes 1201, the connecting plates 1203 are connected with the flanges 2 on the two long sides through screws, and two second vertical square tubes 1204 are further installed below the transverse square tubes 1201.

In one embodiment, the end connecting block 7 is detachably connected to the short side assembly by screws and positioning pins, the end connecting block 7 includes a first end side plate 701 and a second end side plate 702, long sides of the first end side plate 701 and the second end side plate 702 are vertically connected, top and bottom portions of the first end side plate 701 and the second end side plate 702 are respectively connected with an end top plate 703 and an end bottom plate 704, an upper surface of the end top plate 703 is flush with top portions of the first end side plate 701 and the second end side plate 702, and a lower surface of the end bottom plate 704 is flush with bottom portions of the first end side plate 701 and the second end side plate 702; the first end side plate 701, the second end side plate 702, the end top plate 703 and the end bottom plate 704 are connected in a welding mode, screw through holes are formed in the first end side plate 701 and the end bottom plate 704 and are used for being connected with the short edge pattern plate 4 and the short edge lower flange 6, two screw through holes and a positioning pin hole are formed in the second end side plate 702 and are used for being connected with the short edge pattern plate 4, and the second end side plate 702 has a reinforcing effect; the end top plate 703 is provided with a screw through hole (a nut is welded below the screw through hole) and a positioning pin hole, and is used for being connected with the short edge upper flange 5.

In one embodiment, the first standard connection block 8 is detachably connected with the long edge assembly and the short edge assembly through screws, the first standard connection block 8 comprises a first side plate 801 and a second side plate 802, the long edges of the first side plate 801 and the second side plate 802 are vertically connected, the bottoms of the first side plate 801 and the second side plate 802 are connected with a first bottom plate 803, the lower surface of the first bottom plate 803 is flush with the bottom of the first side plate 801, and the upper surface of the first bottom plate 803 is flush with the bottom of the second side plate 802; the first side plate 801, the second side plate 802 and the first bottom plate 803 are connected in a welding mode, two screw through holes are formed in the first side plate 801 and are used for being connected with a long edge checkered plate 1 or a short edge checkered plate 4, screw through holes are formed in the second side plate 802 and can be used for being connected with a fixed steel bar limiting block 10, the second side plate 802 has a reinforcing effect, and screw through holes are formed in the first bottom plate 803 and are used for being connected with a long edge lower flange 3 or a short edge lower flange 6.

In one embodiment, the second modular connection block 9 is detachably connected with the long side assembly and the short side assembly through screws and positioning pins, the second modular connection block 9 comprises a third side plate 901 and a fourth side plate 902, the long sides of the third side plate 901 and the fourth side plate 902 are vertically connected, a second top plate 903 is connected to the tops of the third side plate 901 and the fourth side plate 902, and the upper surface of the second top plate 903 is flush with the tops of the third side plate 901 and the fourth side plate 902; the bottom of the third side plate 901 and the fourth side plate 902 is connected with a second bottom plate 904, and the second bottom plate 904 and the third side plate 901 form a T-shaped structure; the third side plate 901, the fourth side plate 902, the second top plate 903 and the second bottom plate 904 are connected in a welding manner; set up the screw via hole on the third curb plate 901, can be used to connect fixed reinforcing bar stopper 10, and have the reinforcing effect, set up the screw via hole on the fourth curb plate 902, be used for being connected with long limit decorative pattern board 1 or minor face decorative pattern board 4, set up screw via hole (the nut has been welded to screw via hole below) and locating pin hole on the second roof 903, be used for being connected with flange 5 on long limit 2 or the minor face, set up the screw via hole on the second bottom plate 904, be used for being connected with flange 6 under flange 3 or the minor face under the long limit.

In one embodiment, two U-shaped grooves 1001 and thread holes 1002 are formed in the long edge of one side of the steel bar limiting block 10, the steel bar limiting block 10 penetrates through the two thread holes 1002 through screws and is installed on the first standard connecting block 8 and/or the second standard connecting block 9, and the U-shaped grooves 1001 are used for placing limiting steel bars.

In one embodiment, two nuts 1101 are fixedly mounted on the shear key 11, and the distance between the nuts is the same as the distance between the screw holes on the first side plate 801 and the fourth side plate 902 of the first standard connection block 8 and the second standard connection block 9.

The specific assembly process is as follows:

during assembly, the long-side assembly and the short-side assembly of the mold are assembled firstly, and then the whole assembly is carried out.

Assembling long-edge components: put the flange 3 level back under the long limit, according to actual need, install first standard connection block 8, second standard connection block 9 respectively on flange 3 under the long limit with the screw, then be connected through screw and long limit checkered plate 1 and shear force key 11 again, flange 2 on the long limit is installed to rethread pin location, screw fixed connection's mode at last, reinforcing bar stopper 10 is installed in first standard connection block 8, second standard connection block 9 through the screw according to going out the muscle position is selective.

Assembling short edge components: after the lower flange 6 of the short edge is placed to be flat, an end connecting block 7, a first standard connecting block 8 and a second standard connecting block 9 are installed through screws respectively, wherein two end connecting blocks 7 are symmetrically installed on two sides, then the lower flange is connected with the short edge checkered plate 4 through screws, and finally the upper flange 5 of the short edge is installed through pin positioning and screw fixing connection.

And (3) integral assembly: and positioning the assembled long-edge assembly and the short-edge assembly by using pins, and fixedly connecting by using screws to form a rectangular frame structure.

And finally, mounting the wire box point location tool frame 12 on the flanges 2 on the two long sides through screws.

The positions and the number of the first standard connecting block 8, the second standard connecting block 9 and the steel bar limiting block 10 can be flexibly changed according to actual requirements on site.

When the disassembly is carried out, the screws and the pins are unscrewed according to the reverse order, and the disassembly is carried out.

The above embodiments are preferred embodiments of the present invention, and those skilled in the art can make variations and modifications to the above embodiments, therefore, the present invention is not limited to the above embodiments, and any obvious improvements, substitutions or modifications made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (8)

1. The utility model provides a standard component combination shear wall mould which characterized in that: the steel bar connecting device comprises a long edge assembly and a short edge assembly which are detachably connected to form a rectangular frame, wherein a first standard connecting block (8), a second standard connecting block (9) and a steel bar limiting block (10) are detachably mounted on the outer side of the long edge assembly; an end head connecting block (7), a first standard connecting block (8) and a second standard connecting block (9) are detachably mounted on the outer side of the short side assembly; the long edge assembly comprises a long edge checkered plate (1), a long edge upper flange (2) and a long edge lower flange (3) which are detachably connected; the short edge assembly comprises a short edge checkered plate (4), a short edge upper flange (5) and a short edge lower flange (6) which are detachably connected; and a shear key (11) is arranged on the inner side of the long edge checkered plate (1).

2. The master combination shear wall mold of claim 1, wherein: the long-edge assembly and the short-edge assembly are positioned through pins and detachably connected through screws to form a rectangular frame.

3. The master combination shear wall mold of claim 1, wherein: two install line box position frock frame (12) through the screw between flange (2) the top on the length, line box position frock frame (12) are including horizontal side pipe (1201) and first vertical side pipe (1202), two install in the both sides of horizontal side pipe (1201) first vertical side pipe (1202), two connecting plate (1203) just are all installed to the bottom of first vertical side pipe (1202) connecting plate (1203) pass through screw and two flange (2) link to each other on the length, two second vertical side pipes (1204) are still installed to horizontal side pipe (1201) below.

4. The master combination shear wall mold of claim 1, wherein: end connecting block (7) can be dismantled with the minor face subassembly through screw and locating pin and be connected, end connecting block (7) include first end curb plate (701) and second end curb plate (702), the long limit of first end curb plate (701) and second end curb plate (702) links to each other perpendicularly, the top and the bottom of first end curb plate (701) and second end curb plate (702) are connected with end roof (703) and end bottom plate (704) respectively.

5. The master combination shear wall mold of claim 1, wherein: first standard connection block (8) pass through the screw and can dismantle with long limit subassembly, short side subassembly and be connected, first standard connection block (8) include first curb plate (801) and second curb plate (802), the long limit of first curb plate (801) and second curb plate (802) links to each other perpendicularly, the bottom of first curb plate (801) and second curb plate (802) is connected with first bottom plate (803).

6. The master combination shear wall mold of claim 1, wherein: the second standard connecting block (9) is detachably connected with the long-side assembly and the short-side assembly through screws and positioning pins, the second standard connecting block (9) comprises a third side plate (901) and a fourth side plate (902), the long sides of the third side plate (901) and the fourth side plate (902) are vertically connected, and the tops of the third side plate (901) and the fourth side plate (902) are connected with a second top plate (903); the bottom of the third side plate (901) and the bottom of the fourth side plate (902) are connected with a second bottom plate (904), and the second bottom plate (904) and the third side plate (901) form a T-shaped structure.

7. The master combination shear wall mold of claim 1, wherein: two U-shaped grooves (1001) and thread holes (1002) are formed in the long edge of one side of the steel bar limiting block (10), and the steel bar limiting block (10) penetrates through the two thread holes (1002) through screws and is installed on the first standard connecting block (8) and/or the second standard connecting block (9).

8. The master combination shear wall mold of claim 1, wherein: two nuts (1101) are fixedly mounted on the shear key (11).

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