CN216328082U - Bolt handling device based on magnetic force adsorbs - Google Patents
Bolt handling device based on magnetic force adsorbs Download PDFInfo
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Abstract
本实用新型公开了一种基于磁力吸附的螺栓装卸装置,包括上盖、若干磁力底座及若干紧固底座;若干磁力底座与若干紧固底座间隔分布,并依次拼接形成环形底座;所述环形底座套设在待装卸螺栓的螺母外侧;每个磁力底座中设置有磁力机构,磁力机构与待装卸螺栓的工作面之间采用磁力相连;每个紧固底座中设置有紧固机构,紧固机构沿环形底座的径向设置;紧固机构的输出端朝环形底座的圆心设置,用于对待装卸螺栓的螺母进行固定;上盖转动设置在环形底座上,上盖能够绕其轴线转动;上盖的一侧为外露面,另一侧与紧固机构的输入端连接;本实用新型通过磁力吸附固定,避免了装置坠落或滑移;装置结构简单,操作简便,有效提高了螺栓装卸效率。
The utility model discloses a bolt loading and unloading device based on magnetic adsorption, which comprises an upper cover, a plurality of magnetic bases and a plurality of fastening bases; a plurality of magnetic bases and a plurality of fastening bases are distributed at intervals, and are sequentially spliced to form an annular base; the annular base It is sleeved on the outside of the nut of the bolt to be installed and removed; each magnetic base is provided with a magnetic mechanism, and the magnetic mechanism is connected with the working surface of the bolt to be installed and removed by magnetic force; each fastening base is provided with a fastening mechanism, the fastening mechanism It is arranged along the radial direction of the annular base; the output end of the fastening mechanism is arranged towards the center of the annular base to fix the nuts of the bolts to be loaded and unloaded; the upper cover is rotatably arranged on the annular base, and the upper cover can rotate around its axis; the upper cover One side of the bolt is an exposed surface, and the other side is connected to the input end of the fastening mechanism; the utility model is fixed by magnetic adsorption, which avoids the device from falling or slipping; the device has a simple structure, is easy to operate, and effectively improves the bolt loading and unloading efficiency.
Description
技术领域technical field
本实用新型属于螺栓装卸工具技术领域,特别涉及一种基于磁力吸附的螺栓装卸装置。The utility model belongs to the technical field of bolt loading and unloading tools, in particular to a screw loading and unloading device based on magnetic adsorption.
背景技术Background technique
大型螺栓一般用于机械、汽车、钢结构或其他大型设备中;由于大型螺栓的体积大、重量重以及所需的扭矩较大;同时,当螺栓锈蚀或需要高空作业时,装卸过程往往需要采用扳手或撬棒等工具固定螺帽,仅采用扭矩扳手或者管钳通常无法正常装卸螺栓;尤其是长期处于受力的螺栓往往会产生锈蚀,在装卸时十分困难;同时,还会伴随螺杆与螺栓的共同转动;操作难度大,高空作业危险性高。Large bolts are generally used in machinery, automobiles, steel structures or other large equipment; due to the large size, heavy weight and required torque of large bolts; at the same time, when the bolts are corroded or require high-altitude operations, the loading and unloading process often needs to be used. Tools such as wrenches or crowbars are used to fix the nuts, and only torque wrenches or pipe wrenches are usually used to install and remove bolts normally; especially bolts that have been under stress for a long time tend to corrode, which is very difficult to install and remove; at the same time, there are also screws and bolts. The joint rotation; the operation is difficult, and the high-altitude operation is dangerous.
实用新型内容Utility model content
针对现有技术中存在的技术问题,本实用新型提供了一种基于磁力吸附的螺栓装卸装置,以解决现有在装卸螺栓时遇到螺栓锈蚀或者螺栓长期受力装卸时出现螺母与螺杆共同转动以及高空作业时难以装卸螺栓的技术问题。Aiming at the technical problems existing in the prior art, the utility model provides a bolt loading and unloading device based on magnetic adsorption, so as to solve the problem that the nut and the screw rotate together when the bolt is rusted during loading and unloading or when the bolt is loaded and unloaded under long-term force. And the technical problem of difficult to install and remove bolts when working at heights.
为达到上述目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical scheme adopted by the present utility model is:
本实用新型提供了一种基于磁力吸附的螺栓装卸装置,包括上盖、若干磁力底座及若干紧固底座;若干磁力底座与若干紧固底座间隔分布,并依次拼接形成环形底座;所述环形底座套设在待装卸螺栓的螺母外侧;The utility model provides a bolt loading and unloading device based on magnetic adsorption, comprising an upper cover, a plurality of magnetic bases and a plurality of fastening bases; a plurality of magnetic bases and a plurality of fastening bases are distributed at intervals, and are sequentially spliced to form an annular base; the annular base Set on the outside of the nut of the bolt to be loaded and unloaded;
每个磁力底座中设置有磁力机构,磁力机构与待装卸螺栓的工作面之间采用磁力相连;每个紧固底座中设置有紧固机构,紧固机构沿环形底座的径向设置;紧固机构的输出端朝环形底座的圆心设置,用于对待装卸螺栓的螺母进行固定;上盖转动设置在环形底座上,上盖能够绕其轴线转动;;上盖的一侧为外露面,另一侧与紧固机构的输入端连接。Each magnetic base is provided with a magnetic mechanism, and the magnetic mechanism is connected with the working surface of the bolt to be installed and removed by magnetic force; each fastening base is provided with a fastening mechanism, and the fastening mechanism is arranged along the radial direction of the annular base; The output end of the mechanism is set towards the center of the ring base, which is used to fix the nuts of the bolts to be loaded and unloaded; the upper cover is rotatably arranged on the ring base, and the upper cover can rotate around its axis; one side of the upper cover is the exposed surface, and the other The side is connected to the input end of the fastening mechanism.
进一步的,磁力底座包括第一弧形立板及第一弧形底板,第一弧形立板竖向设置,第一弧形底板水平设置,第一弧形立板的底端垂直固定在第一弧形底板的外侧圆周上;磁力机构包括第一磁铁、第二磁铁、磁铁支座、第一导磁凸台及第二导磁凸台;Further, the magnetic base includes a first arc-shaped vertical plate and a first arc-shaped bottom plate, the first arc-shaped vertical plate is arranged vertically, the first arc-shaped bottom plate is horizontally arranged, and the bottom end of the first arc-shaped vertical plate is vertically fixed on the first arc-shaped vertical plate. On the outer circumference of an arc-shaped bottom plate; the magnetic mechanism includes a first magnet, a second magnet, a magnet support, a first magnetic conductive boss and a second magnetic conductive boss;
第一弧形底板上间隔设置有第一孔洞及第二孔洞;第一导磁凸台配合安装在第一孔洞中,第二导磁凸台配合设置在第二孔洞中;第一导磁凸台的下表面设置有第一凸起部,第一凸起部的一端与第一导磁凸台固定连接,另一端与待装卸螺栓的工作面紧密接触;第二导磁凸台的下表面设置有第二凸起部,第二凸起部的一端与第二导磁凸台固定连接,另一端与待装卸螺栓的工作面紧密接触;A first hole and a second hole are arranged on the first arc-shaped bottom plate at intervals; The lower surface of the platform is provided with a first convex part, one end of the first convex part is fixedly connected with the first magnetic conductive boss, and the other end is in close contact with the working surface of the bolt to be installed and removed; the lower surface of the second magnetic conductive boss A second protruding portion is provided, one end of the second protruding portion is fixedly connected with the second magnetic conductive boss, and the other end is in close contact with the working surface of the bolt to be installed and removed;
第一弧形立板上设置有弧形导轨槽,磁铁支座贯穿设置在弧形轨道槽中,并与弧形轨道槽滑动连接;磁铁支座的一端贯穿弧形轨道槽后延伸至第一弧形底板的上方,另一端出露第一弧形立板外侧设置;The first arc-shaped vertical plate is provided with an arc-shaped guide rail groove, the magnet support is arranged through the arc-shaped orbit groove, and is slidably connected with the arc-shaped orbit groove; one end of the magnet support penetrates through the arc-shaped orbit groove and extends to the first Above the arc-shaped bottom plate, the other end is exposed to the outside of the first arc-shaped vertical plate;
磁铁支座的延伸端上间隔设置有第一卡槽及第二卡槽;第一磁铁配合设置在第一卡槽中,第二磁铁配合设置在第二卡槽中。The extension end of the magnet support is provided with a first snap slot and a second snap slot at intervals; the first magnet is matched and arranged in the first snap slot, and the second magnet is matched with the second snap slot.
进一步的,第一弧形立板的上端设置有第一轨道槽,第一轨道槽设置在第一弧形立板的内表面上端;上盖配合设置在第一轨道槽中。Further, the upper end of the first arc-shaped vertical plate is provided with a first track groove, and the first track groove is arranged on the upper end of the inner surface of the first arc-shaped vertical plate; the upper cover is matched and arranged in the first track groove.
进一步的,第一磁铁与第二磁铁的磁极相反设置,且第一磁铁及第二磁铁均采用钕铁硼强磁铁。Further, the magnetic poles of the first magnet and the second magnet are arranged opposite to each other, and both the first magnet and the second magnet are strong NdFeB magnets.
进一步的,上盖包括上盖本体及第一锥齿轮;上盖本体转动设置在环形底座上,上盖本体的四周与环形底座滑动连接;第一锥齿轮水平固定在上盖本体的下表面,第一锥齿轮与上盖本体同心设置;第一锥齿轮的上端与上盖本体固定连接,下端与紧固机构的输入端连接。Further, the upper cover includes an upper cover body and a first bevel gear; the upper cover body is rotatably arranged on the annular base, and the periphery of the upper cover body is slidably connected with the annular base; the first bevel gear is horizontally fixed on the lower surface of the upper cover body, The first bevel gear is arranged concentrically with the upper cover body; the upper end of the first bevel gear is fixedly connected with the upper cover body, and the lower end is connected with the input end of the fastening mechanism.
进一步的,紧固底座包括第二弧形立板及第二弧形底板;第二弧形立板竖向设置,第二弧形底板水平设置,第二弧形立板的底端垂直固定在第二弧形底板的外侧圆周上;紧固机构包括螺旋齿轮、紧固件及第二锥齿轮;螺旋齿轮沿环形底座的径向设置,螺旋齿轮的一端与第二弧形立板转动连接,另一端与紧固件相连;Further, the fastening base includes a second arc-shaped vertical plate and a second arc-shaped bottom plate; the second arc-shaped vertical plate is arranged vertically, the second arc-shaped bottom plate is horizontally arranged, and the bottom end of the second arc-shaped vertical plate is vertically fixed on the second arc-shaped vertical plate. On the outer circumference of the second arc-shaped bottom plate; the fastening mechanism includes a helical gear, a fastener and a second bevel gear; the helical gear is arranged along the radial direction of the annular base, and one end of the helical gear is rotatably connected to the second arc-shaped vertical plate, The other end is connected with the fastener;
紧固件沿环形底座的径向设置,并能够沿环形底座的径向往复移动;紧固件的一端与螺旋齿轮相连,另一端与待装卸螺栓的螺母外侧紧密接触;第二锥齿轮固定设置在螺旋齿轮的端部,且第二锥齿轮与螺旋齿轮同轴线设置;第二锥齿轮的上端与第一锥齿轮相互啮合。The fastener is arranged along the radial direction of the annular base and can reciprocate along the radial direction of the annular base; one end of the fastener is connected with the helical gear, and the other end is in close contact with the outer side of the nut of the bolt to be installed and removed; the second bevel gear is fixedly arranged At the end of the helical gear, the second bevel gear and the helical gear are coaxially arranged; the upper end of the second bevel gear is in mesh with the first bevel gear.
进一步的,紧固件包括径向导轨、传动件及橡胶块;径向导轨固定设置在第二弧形底板上,并沿环形底座的径向设置;径向导轨的上方设置有径向轨道槽;Further, the fastener includes a radial guide rail, a transmission member and a rubber block; the radial guide rail is fixedly arranged on the second arc-shaped base plate and is arranged along the radial direction of the annular base; a radial track groove is arranged above the radial guide rail ;
传动件包括传动件本体、若干传动齿及引导部;引导部设置在传动件本体的下方,引导部的下端滑动设置在径向导轨的径向轨道槽中;若干传动齿均匀设置在传动件本体的上方,并与螺旋齿轮相互啮合;橡胶块固定设置在传动件本体的端部,并靠近环形底座的圆心一端设置;橡胶块的一端与传动件本体固定连接,另一端与待装卸螺栓的螺母外侧紧密接触。The transmission part includes a transmission part body, a plurality of transmission teeth and a guide part; the guide part is arranged under the transmission part body, and the lower end of the guide part is slidably arranged in the radial track groove of the radial guide rail; a plurality of transmission teeth are evenly arranged on the transmission part body The rubber block is fixed on the end of the transmission part body, and is set close to the center of the ring base; one end of the rubber block is fixedly connected with the transmission part body, and the other end is connected with the nut of the bolt to be installed and removed. Outside close contact.
进一步的,第二弧形立板的上端设置有第二轨道槽,第二轨道槽设置在第二弧形立板的内表面上端;上盖配合设置在第二轨道槽中。Further, the upper end of the second arc-shaped vertical plate is provided with a second track groove, and the second track groove is arranged on the upper end of the inner surface of the second arc-shaped vertical plate; the upper cover is matched and arranged in the second track groove.
进一步的,上盖还包括若干转动条;若干转动条均匀设置在上盖本体的上表面。Further, the upper cover also includes a plurality of rotating bars; the plurality of rotating bars are evenly arranged on the upper surface of the upper cover body.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型所述的一种基于磁力吸附的螺栓装卸装置,通过将磁力底座与紧固底座间隔分布并依次拼接形成环形底座,并在磁力底座中设置磁力机构;通过磁力机构将环形底座固定在待装卸螺栓的工作面上;通过在紧固底座中设置紧固机构,利用上盖的转动,驱动紧固机构的输出端对待装卸螺栓的螺母进行固定;通过磁力吸附固定,避免了装置坠落或滑移,稳固性好;装置结构简单,操作简便,有效提高了螺栓装卸效率,并能够满足对不同型号螺母的紧固需求。The utility model relates to a bolt loading and unloading device based on magnetic adsorption, which forms a ring base by distributing the magnetic base and the fastening base at intervals and splicing them in sequence, and a magnetic mechanism is arranged in the magnetic base; the ring base is fixed on the magnetic base by the magnetic mechanism. The working surface of the bolts to be loaded and unloaded; by setting the tightening mechanism in the tightening base, and using the rotation of the upper cover, the output end of the driving tightening mechanism is used to fix the nuts of the bolts to be loaded and unloaded; fixed by magnetic adsorption, preventing the device from falling or Sliding, good stability; the device has a simple structure and easy operation, which effectively improves the bolt loading and unloading efficiency, and can meet the tightening requirements for different types of nuts.
进一步的,通过第一弧形底板上设置第一导磁凸台与第二导磁凸台,利用磁铁支座对第一磁铁和第二磁铁进行支撑,通过滑动磁铁支座,对磁铁与导磁凸台的接触面积的调节,实现对磁铁支座的磁力大小的调节控制,提高了磁力大小的适用范围,满足与不同待测构件的连接固定。Further, the first arc-shaped base plate is provided with a first magnetic conductive boss and a second magnetic conductive boss, the first magnet and the second magnet are supported by the magnet support, and the magnet and the magnetic guide are supported by sliding the magnet support. The adjustment of the contact area of the magnetic boss realizes the adjustment and control of the magnetic force of the magnet support, improves the application range of the magnetic force, and satisfies the connection and fixation with different components to be tested.
进一步的,将第一磁铁与第二磁铁的磁极相反设置,以使第一磁铁与第二磁铁之间形成磁力回路,确保了装置能够稳定吸附在待装卸螺栓的工作面上。Further, the magnetic poles of the first magnet and the second magnet are arranged in opposite directions, so that a magnetic circuit is formed between the first magnet and the second magnet, which ensures that the device can be stably adsorbed on the working surface of the bolt to be installed and removed.
进一步的,通过在第一弧形立板或第二弧形立板的上端设置轨道槽,将上盖配合设置在轨道槽中,确保了上盖与环形底座的可靠连接;同时,保证了上盖对紧固机构的有效驱动。Further, by arranging a track groove on the upper end of the first arc-shaped vertical plate or the second arc-shaped vertical plate, and cooperating with the upper cover in the track groove, the reliable connection between the upper cover and the annular base is ensured; Effective actuation of the fastening mechanism by the cover.
进一步的,紧固机构采用螺旋齿轮、紧固件及第二锥齿轮的组合设计,利用上盖的第一锥齿轮驱动第二锥齿轮转动,并带动螺旋齿轮旋转;通过螺旋齿轮与紧固件的配合,实现将螺旋齿轮的转动转换为紧固件的平动,实现对紧固件的调节移动,以满足对不同型号螺母的紧固需求。Further, the fastening mechanism adopts the combined design of the helical gear, the fastener and the second bevel gear, and uses the first bevel gear of the upper cover to drive the second bevel gear to rotate, and drives the helical gear to rotate; It can realize the transformation of the rotation of the helical gear into the translation of the fastener, and realize the adjustment and movement of the fastener to meet the tightening requirements of different types of nuts.
附图说明Description of drawings
图1为实施例所述的螺栓装卸装置的磁力开启状态示意图;Fig. 1 is the schematic diagram of the magnetic opening state of the bolt loading and unloading device according to the embodiment;
图2为实施例所述的螺栓装卸装置的磁力关闭状态示意图;Fig. 2 is the schematic diagram of the magnetic closed state of the bolt loading and unloading device according to the embodiment;
图3为实施例所述的螺栓装卸装置的磁力开启状态的纵剖图;3 is a longitudinal cross-sectional view of the magnetic opening state of the bolt loading and unloading device according to the embodiment;
图4为实施例实施例所述的螺栓装卸装置的磁力关闭状态的纵剖图;4 is a longitudinal sectional view of the magnetically closed state of the bolt handling device according to the embodiment;
图5为实施例所述的螺栓装卸装置中的上盖的结构示意图;5 is a schematic structural diagram of the upper cover in the bolt loading and unloading device according to the embodiment;
图6为实施例所述的螺栓装卸装置中的紧固底座立体结构示意图;6 is a schematic three-dimensional structure diagram of a fastening base in the bolt loading and unloading device according to the embodiment;
图7为实施例所述的螺栓装卸装置中的紧固底座爆炸图;7 is an exploded view of the fastening base in the bolt loading and unloading device according to the embodiment;
图8为实施例所述的螺栓装卸装置中的磁力底座立体结构示意图;8 is a schematic three-dimensional structural diagram of the magnetic base in the bolt loading and unloading device according to the embodiment;
图9为实施例所述的螺栓装卸装置中的磁力底座爆炸图;9 is an exploded view of the magnetic base in the bolt loading and unloading device according to the embodiment;
图10为实施例所述的螺栓装卸装置中磁铁开启工作原理示意图;10 is a schematic diagram of the working principle of the magnet opening in the bolt loading and unloading device according to the embodiment;
图11为实施例所述的螺栓装卸装置中磁铁关闭工作原理示意图。FIG. 11 is a schematic diagram of the working principle of closing the magnet in the bolt loading and unloading device according to the embodiment.
其中,1上盖,2磁力底座,3紧固底座,4转动条,5滑动凸条,6螺旋齿轮,7紧固件,8径向导轨,9支架,10转动孔,11第一通槽,12第一磁铁,13第二磁铁,14磁铁支座,15第一导磁凸台,16第二导磁凸台,17第一轨道槽,18弧形轨道槽,19第一锥齿轮,20橡胶块,21从动齿部,22引导部,23第二锥齿轮,24转动销轴,25螺旋转动轴,26第二轨道槽,27第二通槽。Among them, 1 upper cover, 2 magnetic base, 3 fastening base, 4 rotating strips, 5 sliding convex strips, 6 helical gears, 7 fasteners, 8 radial guide rails, 9 brackets, 10 rotating holes, 11 first through grooves , 12 first magnet, 13 second magnet, 14 magnet support, 15 first magnetically conductive boss, 16 second magnetically conductive boss, 17 first track slot, 18 arc track slot, 19 first bevel gear, 20 rubber blocks, 21 driven teeth, 22 guides, 23 second bevel gears, 24 rotating pins, 25 helical rotating shafts, 26 second track grooves, 27 second through grooves.
具体实施方式Detailed ways
为了使本实用新型所解决的技术问题,技术方案及有益效果更加清楚明白,以下具体实施例,对本实用新型进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the following specific embodiments will further describe the present invention in detail. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
本实用新型提供了一种基于磁力吸附的螺栓装卸装置,包括上盖1、若干磁力底座2及若干紧固底座3;若干磁力底座2与若干紧固底座3间隔分布,并依次拼接形成环形底座;所述环形底座套设在待装卸螺栓的螺母外侧;每个磁力底座2中设置有磁力机构,磁力机构与待装卸螺栓的工作面之间采用磁力相连;每个紧固底座3中设置有紧固机构,紧固机构沿环形底座的径向设置;紧固机构的输出端朝环形底座的圆心设置,用于对待装卸螺栓的螺母进行固定;上盖1转动设置在环形底座上,上盖1能够绕其轴线转动;上盖1的一侧为外露面,另一侧与紧固机构的输入端连接。The utility model provides a bolt loading and unloading device based on magnetic adsorption, comprising an
上盖1包括上盖本体、若干转动条4及第一锥齿轮19;上盖本体转动设置在环形底座上,上盖本体的四周与环形底座滑动连接;若干转动条4均匀设置在上盖本体的上表面;第一锥齿轮19水平固定在上盖本体的下表面,第一锥齿轮19与上盖本体同心设置;第一锥齿轮19的上端与上盖本体固定连接,下端与紧固机构的输入端连接。The
磁力底座2包括第一弧形立板及第一弧形底板,第一弧形立板竖向设置,第一弧形底板水平设置,第一弧形立板的底端垂直固定在第一弧形底板的外侧圆周上;第一弧形立板的上端设置有第一轨道槽17,第一轨道槽17设置在第一弧形立板的内表面上端;上盖1配合设置在第一轨道槽17中。The
本实用新型中,磁力机构包括第一磁铁12、第二磁铁13、磁铁支座14、第一导磁凸台15及第二导磁凸台16;第一弧形底板上间隔设置有第一孔洞及第二孔洞;第一导磁凸台15配合安装在第一孔洞中,第二导磁凸台16配合设置在第二孔洞中;第一导磁凸台15的下表面设置有第一凸起部,第一凸起部的一端与第一导磁凸台15固定连接,另一端与待装卸螺栓的工作面紧密接触;第二导磁凸台16的下表面设置有第二凸起部,第二凸起部的一端与第二导磁凸台16固定连接,另一端与待装卸螺栓的工作面紧密接触。In the present invention, the magnetic mechanism includes a
第一弧形立板上设置有弧形导轨槽18,磁铁支座14贯穿设置在弧形轨道槽18中,并与弧形轨道槽18滑动连接;磁铁支座14的一端贯穿弧形轨道槽18后延伸至第一弧形底板的上方,另一端出露第一弧形立板外侧设置;磁铁支座14的延伸端上间隔设置有第一卡槽及第二卡槽;第一磁铁12配合设置在第一卡槽中,第二磁铁13配合设置在第二卡槽中;优选的,第一磁铁12与第二磁铁13的磁极相反设置,且第一磁铁12及第二磁铁13均采用钕铁硼强磁铁。The first arc-shaped vertical plate is provided with an arc-shaped
紧固底座3包括第二弧形立板及第二弧形底板;第二弧形立板竖向设置,第二弧形底板水平设置,第二弧形立板的底端垂直固定在第二弧形底板的外侧圆周上;第二弧形立板的上端设置有第二轨道槽26,第二轨道槽26设置在第二弧形立板的内表面上端;上盖1配合设置在第二轨道槽26中。The
本实用新型中,紧固机构包括螺旋齿轮6、紧固件7及第二锥齿轮23;螺旋齿轮6沿环形底座的径向设置,螺旋齿轮6的一端与第二弧形立板转动连接,另一端与紧固件7相连;紧固件7沿环形底座的径向设置,并能够沿环形底座的径向往复移动;紧固件7的一端与螺旋齿轮6相连,另一端与待装卸螺栓的螺母外侧紧密接触;第二锥齿轮23固定设置在螺旋齿轮6的端部,且第二锥齿轮23与螺旋齿轮6同轴线设置;第二锥齿轮23的上端与第一锥齿轮19相互啮合。In the utility model, the fastening mechanism includes a
紧固件7包括径向导轨8、传动件及橡胶块20;径向导轨8固定设置在第二弧形底板上,并沿环形底座的径向设置;径向导轨8的上方设置有径向轨道槽;传动件包括传动件本体、若干传动齿21及引导部22;引导部22设置在传动件本体的下方,引导部22的下端滑动设置在径向导轨8的径向轨道槽中;若干传动齿21均匀设置在传动件本体的上方,并与螺旋齿轮6相互啮合;橡胶块20固定设置在传动件本体的端部,并靠近环形底座的圆心一端设置;橡胶块20的一端与传动件本体固定连接,另一端与待装卸螺栓的螺母外侧紧密接触。The
本实用新型所述的基于磁力吸附的螺栓装卸装置的使用方法,具体如下:The method of using the bolt loading and unloading device based on magnetic adsorption according to the present utility model is as follows:
将环形底座套设在待装卸螺栓的螺母外侧;Set the ring base on the outside of the nut of the bolt to be installed and removed;
利用磁力底座2中的磁力机构,将环形底座与待装卸螺栓的工作面固定连接;Using the magnetic mechanism in the
驱动上盖1绕其自身转动,利用上盖1的转动,带动紧固机构3中的紧固机构的输出端移动,以使紧固机构的输出端与待装卸螺栓的螺母进行固定;Drive the
之后,旋拧待装卸螺栓的螺杆,以实现螺母的安装或拆卸。After that, screw the screw of the bolt to be installed or removed to realize the installation or removal of the nut.
本实用新型所述的螺栓装卸装置,通过将磁力底座与紧固底座间隔分布并依次拼接形成环形底座,并在磁力底座中设置磁力机构;通过磁力机构将环形底座固定在待装卸螺栓的工作面上;通过在紧固底座中设置紧固机构,利用上盖的转动,驱动紧固机构的输出端对待装卸螺栓的螺母进行固定;通过磁力吸附固定,避免了装置坠落或滑移,稳固性好;装置结构简单,操作简便,有效提高了螺栓装卸效率,并能够满足对不同型号螺母的紧固需求。The bolt loading and unloading device of the utility model forms an annular base by distributing the magnetic base and the fastening base at intervals and splicing them in sequence, and a magnetic mechanism is arranged in the magnetic base; the annular base is fixed on the working surface of the bolt to be loaded and unloaded by the magnetic mechanism By setting the fastening mechanism in the fastening base, and using the rotation of the upper cover, the output end of the driving fastening mechanism is used to fix the nuts of the bolts to be loaded and unloaded; by magnetic adsorption and fixation, the device is prevented from falling or slipping, and the stability is good ; The device has a simple structure and is easy to operate, effectively improving the bolt loading and unloading efficiency, and can meet the tightening requirements for different types of nuts.
实施例Example
如附图1-9所示,本实施例提供了一种基于磁力吸附的螺栓装卸装置,包括上盖1、三个磁力底座2及三个紧固底座3;三个磁力底座2与三个紧固底座3间隔分布,并依次拼接形成环形底座;所述环形底座套设在待装卸螺栓的螺母外侧;每个磁力底座2中设置有磁力结构,磁力结构与待装卸螺栓的工作面之间采用磁力相连;每个紧固底座3中设置有紧固机构,紧固机构沿环形底座的径向设置;紧固机构的输出端朝环形底座的圆心设置,用于对待装卸螺栓的螺母进行固定;上盖1转动设置在环形底座上,上盖1能够绕其轴线转动;上盖1的一侧为外露面,另一侧与紧固机构的输入端连接。As shown in Figures 1-9, this embodiment provides a bolt loading and unloading device based on magnetic adsorption, including an
上盖1包括上盖本体、若干转动条4、若干滑动凸条5及第一锥齿轮19;上盖本体水平设置在环形底座的上表面;若干转动条4均匀分布在上盖本体的上表面,用于驱动上盖1水平绕其自身轴线转动;若干滑动凸条5均匀设置在上盖本体的外侧圆周上,滑动凸条5的一端与上盖本体固定,另一端与磁力底座2或紧固底座3滑动连接;第一锥齿轮19设置在上盖本体的下表面,第一锥齿轮19与上盖本体同心设置;第一锥齿轮19的上端与上盖本体固定连接,下端与磁力底座2中的磁力机构的输入端连接。The
本实施例中,通过设置三个磁力底座和三个紧固底座,三个紧固底座及三个磁力底座构成一个完整环形底座,相邻底座间隔60°;上盖本体上均匀设置三个转动条4,相邻转动条4沿上盖本体的圆心相隔120°;上盖本体的外侧圆周上均匀设置六个滑动凸条,相邻滑动凸条的沿上盖本体的圆心相隔60°。In this embodiment, by setting three magnetic bases and three fastening bases, the three fastening bases and the three magnetic bases constitute a complete annular base, and the interval between adjacent bases is 60°; three rotating bases are evenly arranged on the upper
磁力底座2包括第一弧形立板及第一弧形底板,第一弧形立板竖向设置,第一弧形底板水平设置,第一弧形立板的底端垂直固定在第一弧形底板的外侧圆周上;紧固底座3包括第二弧形立板及第二弧形底板,第二弧形立板竖向设置,第二弧形底板水平设置,第二弧形立板的底端垂直固定在第二弧形底板的外侧圆周上。The
本实施例中,三个磁力底座2中的第一弧形立板与三个紧固底座3中的第二弧形立板合围形成环形底座的圆形立板;三个磁力底座2中的第一弧形底板与三个紧固底座3的第二弧形底板合围形成环形底座的圆环形底板。In this embodiment, the first arc-shaped vertical plates in the three
第一弧形立板的上端设置有第一轨道槽17,第一轨道槽17设置在第一弧形立板的内表面;第二弧形立板的上端设置有第二轨道槽26,第二轨道槽26设置在第二弧形立板的内表面;第一轨道槽17与第二轨道槽26均位于同一水平面上,并相互连通形成圆形轨道槽;上盖1中的滑动凸条5滑动设置在第一轨道槽17或第二轨道槽26中;其中,第一轨道槽17的上侧壁上设置有第一通槽11,第二轨道槽26的上侧壁上设置有第二通槽26;第一通槽11与第二通槽26与滑动凸条5相匹配设置,用于滑动凸条5贯穿,使上盖本体配合安装在环形底座上。The upper end of the first arc-shaped vertical plate is provided with a
磁力机构包括第一磁铁12、第二磁铁13、磁铁支座14、第一导磁凸台15及第二导磁凸台16;第一弧形底板上间隔设置有第一孔洞及第二孔洞;第一导磁凸台15配合安装在第一孔洞中,第二导磁凸台16配合设置在第二孔洞中;第一孔洞与第二孔洞均为槽型结构,其形状分别与第一导磁凸台和第二导磁凸台的形状相匹配;第一孔洞与第一导磁凸台或第二孔洞与第二导磁凸台之间紧密接触,避免导磁凸台松动;第一孔洞及第二孔洞的深度大于导磁凸台的厚度,确保导磁凸台的凸起部位于第一弧形底板的表面以外,使用时与待装卸螺栓的工作面相接触。The magnetic mechanism includes a
第一导磁凸台15的上表面与第一弧形底板的上表面平齐,第一导磁凸台15的下表面设置有第一凸起部;第一凸起部的一端与第一导磁凸台15固定连接,另一端与待装卸螺栓的工作面紧密接触;第二导磁凸台16的上表面与第一弧形底板的上表面平齐,第二导磁凸台16的下表面设置有第二凸起部;第二凸起部的一端与第二导磁凸台16固定连接,另一端与待装卸螺栓的工作面紧密接触。The upper surface of the first magnetic
第一弧形立板上设置有弧形导轨槽18,磁铁支座14贯穿设置在弧形轨道槽18中,并与弧形轨道槽18滑动连接;磁铁支座14的一端贯穿弧形轨道槽18后延伸至第一弧形底板的上方,另一端出露第一弧形立板外侧设置;磁铁支座14的延伸端上间隔设置有第一卡槽及第二卡槽;第一磁铁12配合设置在第一卡槽中,第二磁铁13配合设置在第二卡槽中;本实施例中,第一磁铁12与第二磁铁13的磁极相反设置,且第一磁铁12及第二磁铁13均采用钕铁硼强磁铁;优选的,第一磁铁12的N极位于靠近上盖1的一端,第一磁铁12的S极位于靠近第一弧形底板的一端;第二磁铁13的N极位于靠近第一弧形底板的一端,第二磁铁13的S极位于靠近上盖1的一端。The first arc-shaped vertical plate is provided with an arc-shaped
紧固机构包括螺旋齿轮6、紧固件7、支架9及第二锥齿轮23;螺旋齿轮6水平设置在第二弧形底板的上方,螺旋齿轮6沿环形底座的径向设置;第二弧形立板上设置有转动孔10,第二弧形底板上设置有支架9;螺旋齿轮6的一端转动设置在转动孔10中,另一端转动设置在支架9上。The fastening mechanism includes a
螺旋齿轮6包括转动销轴24及螺旋转动轴25;转动销轴24的水平设置在第二弧形底板的上方,转动销轴24的一端转动设置在转动孔10中,另一端转动设置在支架9上;螺旋转动轴25固定套设在转动销轴24的外侧,螺旋转动轴25的外侧设置有螺旋齿。The
第二锥齿轮23固定套设在转动销轴24的端部,并靠近第二弧形立板一侧设置;第二锥齿轮23的上端与第一锥齿轮19相互啮合。The
紧固件7沿环形底座的径向设置,并能够沿环形底座的径向往复移动;紧固件7的一端与螺旋齿轮6相连,另一端与待装卸螺栓的螺母外侧紧密接触;紧固件7包括径向导轨8、传动件及橡胶块20;径向导轨8固定设置在第二弧形底板上,并沿环形底座的径向设置;径向导轨8的上方设置有径向轨道槽;传动件包括传动件本体、若干传动齿21及引导部22;引导部22设置在传动件本体的下方,引导部22的下端滑动设置在径向导轨8的径向轨道槽中;若干传动齿21均匀设置在传动件本体的上方,并与螺旋齿轮6相互啮合;橡胶块20固定设置在传动件本体的端部,并靠近环形底座的圆心一端设置;橡胶块20的一端与传动件本体固定连接,另一端与待装卸螺栓的螺母外侧紧密接触。The fastener 7 is arranged along the radial direction of the annular base, and can reciprocate along the radial direction of the annular base; one end of the fastener 7 is connected with the helical gear 6, and the other end is in close contact with the outside of the nut of the bolt to be loaded and unloaded; the fastener 7 includes a radial guide rail 8, a transmission member and a rubber block 20; the radial guide rail 8 is fixedly arranged on the second arc-shaped bottom plate, and is arranged along the radial direction of the annular base; the radial rail groove is provided above the radial guide rail 8; The transmission part includes a transmission part body, a plurality of transmission teeth 21 and a guide part 22; the guide part 22 is arranged below the transmission part body, and the lower end of the guide part 22 is slidably arranged in the radial track groove of the radial guide rail 8; a number of transmission teeth 21 The rubber block 20 is evenly arranged on the top of the transmission part body, and meshes with the helical gear 6; the rubber block 20 is fixedly arranged at the end of the transmission part body, and is set close to the center end of the ring base; one end of the rubber block 20 is fixedly connected with the transmission part body , and the other end is in close contact with the outside of the nut of the bolt to be loaded and unloaded.
工作原理及使用方法:How it works and how to use it:
如附图10-11所示,以下对本实用新型所述的螺栓装卸装置中,磁力机构的磁力吸附及磁力关闭功能进行说明:As shown in the accompanying drawings 10-11, the following describes the magnetic adsorption and magnetic closing functions of the magnetic mechanism in the bolt loading and unloading device of the present invention:
磁力吸附状态:Magnetic adsorption state:
磁铁支座4位于弧形轨道槽18的逆时针方向的端侧时,第一磁铁12位于第一导磁凸台15的正上方,第二磁铁13位于第二导磁凸台16的正上方,形成磁力闭合,处于磁力吸附状态。When the
具体的:specific:
当第一磁铁12位于第一导磁凸台15的正上方,第二磁铁13位于第二导磁凸台16的正上方,第一导磁凸台15和第二导磁凸台16的凸起部均与待装卸螺栓的工作面紧密接触;根据磁铁的磁力特性,磁感线从第二磁铁13的N极出发,经过第二导磁凸台16穿过待装卸螺栓的工作面,从第一导磁凸台15回到第一磁铁12的S极,形成磁力回路,由此实现吸附功能。When the
磁力关闭状态:Magnetic off state:
磁铁支座14位于弧形轨道槽18的顺时针方向的端侧时,第一磁铁12及第二磁铁13均未处于第一导磁凸台15及第二导磁凸台16上,未形成磁力闭合,处于磁力关闭状态。When the
具体的:specific:
当第一磁铁12及第二磁铁13均未处于第一导磁凸台15及第二导磁凸台16上,或第一磁铁12及第二磁铁13有部分处于第二导磁凸台16上时,根据磁铁的磁力特性,磁感线从第二磁铁的N极出发,经过第二导磁凸台16回到第一磁铁12的S极,仅有少部分磁感线穿过待装卸螺栓的工作面,由此实现断开功能。When the
具体使用时,首先将环形底座套在待装卸螺栓上,将第一导磁凸台15和第二导磁凸台16紧密与待装卸螺栓的工作面接触;然后逆时针转动磁铁支座14到弧形轨道槽的端部,磁力吸附功能实现;接下来转动上盖1的转动条4,通过转动条4转动带动第一锥齿轮19转动,第一锥齿轮19转动带动第二锥齿轮23转动,第二锥齿轮23使得螺旋转动轴25转动,螺旋转动轴25的转动通过从动齿部21变为平动,引导部22带动传动件平移,最后橡胶块20与待装卸螺栓的螺母紧密接触,实现紧固螺母的作用,避免了螺杆与螺母的共同转动;此时在螺栓的另一端使用扳手等工具进行螺栓的螺杆进行装卸工作,由于紧固件7的紧固作用和磁力的吸附作用,使用者仅需拧动扳手即可,装卸螺栓产生的力矩由紧固底座2和磁力底座3抵抗。In specific use, first put the annular base on the bolt to be installed and removed, and make the first magnetic
本实用新型所述的螺栓装卸装置,利用上盖转动带动紧固件平动卡紧或松开螺栓,由磁铁支座的转动带动磁铁吸附或松开构件达到紧固或松卸螺栓的作用,结构简单,操作方便,适用于多种型号的大型螺栓且方便螺栓装卸,提高工作效率。The bolt loading and unloading device of the utility model utilizes the rotation of the upper cover to drive the fasteners to clamp or loosen the bolts in translation, and the rotation of the magnet support drives the magnets to attract or loosen the components to tighten or loosen the bolts. The structure is simple and the operation is convenient. It is suitable for various types of large bolts and is convenient for bolt loading and unloading, improving work efficiency.
上述实施例仅仅是能够实现本实用新型技术方案的实施方式之一,本实用新型所要求保护的范围并不仅仅受本实施例的限制,还包括在本实用新型所公开的技术范围内,任何熟悉本技术领域的技术人员所容易想到的变化、替换及其他实施方式。The above-mentioned embodiment is only one of the embodiments that can realize the technical solution of the present invention. The scope of protection of the present invention is not only limited by the present embodiment, but also included in the technical scope disclosed by the present invention. Any Variations, substitutions, and other embodiments will readily occur to those skilled in the art.
Claims (9)
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| CN113997246A (en) * | 2021-11-30 | 2022-02-01 | 西安建筑科技大学 | Bolt assembling and disassembling device based on magnetic adsorption and using method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113997246A (en) * | 2021-11-30 | 2022-02-01 | 西安建筑科技大学 | Bolt assembling and disassembling device based on magnetic adsorption and using method thereof |
| CN113997246B (en) * | 2021-11-30 | 2025-02-14 | 西安建筑科技大学 | A bolt loading and unloading device based on magnetic adsorption and its use method |
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