CN216325713U - A double-head automatic tin dip machine - Google Patents
A double-head automatic tin dip machine Download PDFInfo
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- CN216325713U CN216325713U CN202122810943.9U CN202122810943U CN216325713U CN 216325713 U CN216325713 U CN 216325713U CN 202122810943 U CN202122810943 U CN 202122810943U CN 216325713 U CN216325713 U CN 216325713U
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 139
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000007598 dipping method Methods 0.000 claims abstract description 53
- 238000007664 blowing Methods 0.000 claims abstract description 31
- 230000004907 flux Effects 0.000 claims abstract description 29
- 238000005476 soldering Methods 0.000 claims abstract 9
- 238000003860 storage Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000009736 wetting Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 25
- 210000000078 claw Anatomy 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000001035 drying Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及沾锡机技术领域,尤其涉及一种双头全自动沾锡机。The utility model relates to the technical field of tin dipping machines, in particular to a double-head automatic tin dipping machine.
背景技术Background technique
端头线常用于路由器天线的制作中,是路由器的重要构件。工业生产中,端头线的生产工艺通常包括裁线、剥线、沾锡和打端等加工步骤,其中沾锡工艺是为提高导线的连接性能(压接、插接或锡焊接),并防止导线线芯发散短路,需要对没有压接端子的一端线芯外露部分进行沾锡。The end line is often used in the manufacture of router antennas and is an important component of routers. In industrial production, the production process of the terminal wire usually includes processing steps such as wire cutting, wire stripping, tin dipping and termination. To prevent the divergent short circuit of the wire core, it is necessary to dip tin on the exposed part of the wire core at one end without a crimp terminal.
但是现有的全自动沾锡机由于线材需要双头沾锡,通常沾锡工位较长,导致设备体积较大,结构不够紧凑,占地面积也大,无法适应大规模的沾锡加工,为进一步提高设备实用性,解决上述问题,发明人进行了新的发明。However, the existing automatic tin dipping machine requires double tin dipping for the wire, and the tin dipping station is usually long, which leads to a large equipment volume, an insufficiently compact structure and a large area, which cannot be adapted to large-scale tin dipping processing. In order to further improve the practicability of the device and solve the above problems, the inventor has made a new invention.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足,提供一种双头全自动沾锡机,其具有结构紧凑、占地面积小的特点。The purpose of the utility model is to provide a double-head full-automatic tin-dipping machine for the deficiencies of the prior art, which has the characteristics of compact structure and small footprint.
为实现上述目的,本实用新型是一种双头全自动沾锡机,包括机座,包括机座,所述机座设置有第一沾锡装置和第二沾锡装置,第一沾锡装置和第二沾锡装置相互配合用于给线材双头沾锡,所述第一沾锡装置包括:第一送线机构,用于传送需要沾锡的线材;第一助焊机构,用于线材沾助焊剂;第一吹气机构,用于吹干助焊剂;第一沾锡机构,用于线材沾锡;所述第一沾锡装置和第二沾锡装置之间还设置有传线机构,第一沾锡装置、传线机构和第二沾锡装置依次呈回转布局。In order to achieve the above purpose, the present utility model is a double-head automatic tin-dipping machine, comprising a machine base, including a machine base, the machine base is provided with a first tin-dipping device and a second tin-dipping device, and the first tin-dipping device is provided. It cooperates with the second tinning device for tinning the double ends of the wire. The first tinning device includes: a first wire feeding mechanism for conveying the wire that needs to be tinned; a first flux mechanism for the wire. Welding flux; the first air blowing mechanism for drying the flux; the first tinning mechanism for tinning the wire; a wire transmission mechanism is also arranged between the first tinning device and the second tinning device , the first tin-dipping device, the wire transmission mechanism and the second tin-dipping device are arranged in a rotary arrangement in turn.
进一步的,所述第一送线机构包括固定板、第一驱动装置和多个夹持件,所述固定板固定连接机座,固定板还设置有传动杆,所述夹持件设置于传动杆,第一驱动装置驱动传动杆,传动杆驱动夹持件运动。Further, the first wire feeding mechanism includes a fixing plate, a first driving device and a plurality of clamping parts, the fixing plate is fixedly connected to the machine base, the fixing plate is also provided with a transmission rod, and the clamping parts are arranged on the transmission rod. The rod, the first driving device drives the transmission rod, and the transmission rod drives the clamp to move.
进一步的,所述第一助焊机构包括储料罐、助焊剂炉和夹爪a,所述储料罐用于向助焊剂炉中添加原料,所述夹爪a设置有第二驱动装置,第二驱动装置驱动夹爪a向助焊剂炉中运动。Further, the first fluxing mechanism includes a storage tank, a flux furnace and a clamping jaw a, the storage tank is used to add raw materials to the flux furnace, and the clamping jaw a is provided with a second driving device, The second driving device drives the jaw a to move into the flux furnace.
更进一步的,所述第二驱动装置包括滚筒、同步带和驱动电机,所述滚筒与夹爪a固定连接,所述同步带一端活动连接滚筒,另一端活动连接驱动电机,驱动电机驱动滚筒运动。Further, the second driving device includes a drum, a synchronous belt and a drive motor, the drum is fixedly connected with the clamping jaw a, one end of the synchronous belt is movably connected to the drum, and the other end is movably connected to a drive motor, and the drive motor drives the drum to move. .
进一步的,所述第一吹气机构包括固定座、吹气组件和夹爪b,所述固定座与机座固定连接,所述吹气组件设置于固定座,吹气组件设置有吹气口,所述夹爪b的夹持部正对着吹气口。Further, the first air blowing mechanism includes a fixing seat, an air blowing component and a clamping jaw b, the fixing seat is fixedly connected with the machine base, the air blowing component is arranged on the fixing seat, and the air blowing component is provided with a blowing port, The clamping portion of the clamping jaw b is facing the blowing port.
进一步的,所述第一沾锡机构包括锡炉、夹爪c、第三驱动装置和刮刀,所述锡炉设置于机座,第三驱动装置驱动夹爪c向锡炉运动,所述刮刀设置于锡炉上方,刮刀还设置有气缸b和气缸c,所述气缸b驱动气缸c上下运动,气缸c驱动刮刀运动。Further, the first tinning mechanism includes a tin furnace, a clamping claw c, a third driving device and a scraper, the tin furnace is arranged on the machine base, and the third driving device drives the clamping claw c to move toward the tin furnace, and the scraper Set above the tin furnace, the scraper is also provided with a cylinder b and a cylinder c, the cylinder b drives the cylinder c to move up and down, and the cylinder c drives the scraper to move.
进一步的,所述传线机构包括线性模组和夹爪d,所述线性模组包括直线导轨、丝杆和滑座,所述丝杆设置于直线导轨内部,滑座与直线导轨滑动连接,所述夹爪d与滑座固定连接,线性模组驱动夹爪d运动。Further, the wire transmission mechanism includes a linear module and a clamping jaw d, the linear module includes a linear guide rail, a screw rod and a sliding seat, the screw rod is arranged inside the linear guide rail, and the sliding seat is slidably connected to the linear guide rail, The clamping jaw d is fixedly connected with the sliding seat, and the linear module drives the clamping jaw d to move.
优选的,所述第一沾锡装置还设置有除锡机构,所述除锡机构包括底座、送线组件和除锡组件,所述送线组件设置于底座,送线组件包括第四驱动装置和夹持部,第四驱动装置驱动夹持部夹取线材,还包括除锡组件,所述除锡组件包括第一擦拭组件和第二擦拭组件,第一擦拭组件和第二擦拭组件相互配合用于去除线材上多余的锡料。Preferably, the first tin wetting device is further provided with a tin removal mechanism, the tin removal mechanism includes a base, a wire feeding assembly and a tin removal assembly, the wire feeding assembly is arranged on the base, and the wire feeding assembly includes a fourth driving device and a clamping part, the fourth driving device drives the clamping part to clamp the wire, and also includes a tin removal assembly, the tin removal assembly includes a first wiping assembly and a second wiping assembly, and the first wiping assembly and the second wiping assembly cooperate with each other Used to remove excess tin from wires.
优选的,所述底座还设置有第五驱动装置,第五驱动装置驱动除锡组件或送线组件产生位移,第五驱动装置还设置有安装座,所述第一擦拭组件和第二擦拭组件设置于安装座。Preferably, the base is further provided with a fifth driving device, the fifth driving device drives the tin removal assembly or the wire feeding assembly to generate displacement, the fifth driving device is further provided with a mounting seat, the first wiping assembly and the second wiping assembly Set on the mount.
进一步的,所述第一擦拭组件包括连接臂、毛刷和第六驱动装置,所述连接臂与安装座连接,所述毛刷设置于连接臂,第六驱动装置驱动毛刷转动。Further, the first wiping assembly includes a connecting arm, a brush and a sixth driving device, the connecting arm is connected with the mounting seat, the brush is arranged on the connecting arm, and the sixth driving device drives the brush to rotate.
有益效果:与现有技术相比,本实用新型是一种双头全自动沾锡机,包括机座,所述机座设置有第一沾锡装置和第二沾锡装置,第一沾锡装置和第二沾锡装置相互配合用于给线材双头沾锡,所述第一沾锡装置包括:第一送线机构,用于传送需要沾锡的线材;第一助焊机构,用于线材沾助焊剂;第一吹气机构,用于吹干助焊剂;第一沾锡机构,用于线材沾锡;所述第一沾锡装置和第二沾锡装置之间还设置有传线机构,第一沾锡装置、传线机构和第二沾锡装置依次呈回转布局;本实用新型具有如下优点:1.改进沾锡机布局,结构紧凑,占地面积更小;2.设置除锡装置,除锡效率高,除锡效果更好;3.有效提高沾锡效率。Beneficial effects: compared with the prior art, the utility model is a double-head automatic tin dipping machine, which includes a machine base, the machine base is provided with a first tin dipping device and a second tin dipping device, and the first tin dipping device is provided. The device and the second tinning device cooperate with each other for tinning the double ends of the wire. The first tinning device includes: a first wire feeding mechanism for conveying the wire that needs to be tinned; a first flux mechanism for The wire is dipped in flux; the first air blowing mechanism is used for drying the flux; the first tin dipping mechanism is used for tin dipping the wire; a transmission line is also arranged between the first tin dipping device and the second tin dipping device The first tin dipping device, the wire transmission mechanism and the second tin dipping device are arranged in a rotary arrangement in turn; the utility model has the following advantages: 1. The layout of the tin dipping machine is improved, the structure is compact, and the floor area is smaller; 2. The tin device has high tin removal efficiency and better tin removal effect; 3. Effectively improves the tin dipping efficiency.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本实用新型的俯视结构示意图。FIG. 2 is a schematic top view of the structure of the present invention.
图3为本实用新型的第一送线机构结构示意图。3 is a schematic structural diagram of the first wire feeding mechanism of the present invention.
图4为本实用新型的第一助焊机构和第一沾锡机构结构示意图。FIG. 4 is a schematic structural diagram of the first fluxing mechanism and the first tinning mechanism of the present invention.
图5为本实用新型的第一吹气机构结构示意图。FIG. 5 is a schematic structural diagram of the first air blowing mechanism of the present invention.
图6为本实用新型的传线机构结构示意图。6 is a schematic structural diagram of the wire transmission mechanism of the present invention.
图7为本实用新型的除锡机构结构示意图。7 is a schematic structural diagram of the tin removal mechanism of the present invention.
图8为本实用新型的除锡机构结构示意图。8 is a schematic structural diagram of the tin removal mechanism of the present invention.
附图标记包括:Reference numerals include:
机座--1,第一沾锡装置--2,第二沾锡装置--3,第一送线机构--4,固定板--41,传动杆--411,第一驱动装置--42,夹持件--43,第一助焊机构--5,储料罐--51,助焊剂炉--52,夹爪a--53,第二驱动装置--54,滚筒--541,同步带--542,驱动电机--543,第一吹气机构--6,固定座--61,吹气组件--62,吹气口--621,夹爪b--63,第一沾锡机构--7,锡炉--71,夹爪c--72,第三驱动装置--73,刮刀--74,气缸b--741,气缸c--742,传线机构--8,线性模组--81,直线导轨--811,丝杆--812,滑座--813,夹爪d--82,感应器--83,除锡机构--9,底座--91,送线组件--92,第四驱动装置--921,夹持部--922,除锡组件--93,第一擦拭组件--931,第二擦拭组件--932,连接臂--933,毛刷--934,第六驱动装置--935,第二毛刷--936,第五驱动装置--94,安装座--941,调节槽--942,第七驱动装置--943。Machine base--1, the first tin dipping device--2, the second tin dipping device--3, the first wire feeding mechanism--4, the fixing plate--41, the transmission rod--411, the first driving device- -42, Clamping piece--43, First fluxing mechanism--5, Storage tank--51, Flux furnace--52, Gripper a--53, Second driving device--54, Roller- -541, synchronous belt--542, drive motor--543, first blowing mechanism--6, fixing seat--61, blowing assembly--62, blowing port--621, clamping jaw b--63, The first tin dipping mechanism--7, the tin furnace--71, the clamping jaw c--72, the third driving device--73, the scraper--74, the cylinder b--741, the cylinder c--742, the transmission mechanism --8, Linear module--81, Linear guide--811, Screw--812, Slide--813, Gripper--82, Inductor--83, Tin removal mechanism--9, Base --91, wire feeding assembly--92, fourth driving device--921, clamping part--922, tin removal assembly--93, first wiping assembly--931, second wiping assembly--932, connection Arm--933, Brush--934, Sixth Drive--935, Second Brush--936, Fifth Drive--94, Mounting Seat--941, Adjustment Slot--942, Seventh Drive Device - 943.
具体实施方式Detailed ways
下面结合附图1至8对本实用新型进行详细的说明。The present utility model will be described in detail below in conjunction with accompanying drawings 1 to 8 .
本实用新型是一种双头全自动沾锡机。该全自动沾锡机包括机座1,所述机座1设置有第一沾锡装置2和第二沾锡装置3,第一沾锡装置2和第二沾锡装置3相互配合用于给线材双头沾锡,所述第一沾锡装置2包括:第一送线机构4,用于传送需要沾锡的线材;第一助焊机构5,用于线材沾助焊剂;第一吹气机构6,用于吹干助焊剂;第一沾锡机构7,用于线材沾锡;所述第一沾锡装置2和第二沾锡装置3之间还设置有传线机构8,第一沾锡装置2和第二沾锡装置3的结构相同,并且第一沾锡装置2和第二沾锡装置3呈U形布局。使用时,线材在第一沾锡装置2粘完一端的锡料后经传线机构8来到第二沾锡装置3进行另一端的沾锡。本设备相比于传统的沾锡机改进了布局,结构紧凑,占地面积更小,可运用于大型生产中,同时又方便运输及使用,具有更高的经济价值。The utility model relates to a double-head automatic tin dipping machine. The fully automatic tin dipping machine includes a machine base 1, and the machine base 1 is provided with a first
本技术方案中,第一送线机构4包括固定板41、第一驱动装置42和多个夹持件43,所述固定板41固定连接机座1,固定板41还设置有传动杆411,所述夹持件43设置于传动杆411,第一驱动装置42驱动传动杆411,传动杆411驱动夹持件43运动。使用时,夹持件43在传动杆411的驱动下,在两个工位间往复运动传动线材。In this technical solution, the first
如图所示4,第一助焊机构5包括储料罐51、助焊剂炉52和夹爪a53,所述储料罐51用于向助焊剂炉52中添加原料,所述夹爪a53设置有第二驱动装置54,第二驱动装置54驱动夹爪a53向助焊剂炉52中运动。线材在经裁切、剥皮后首先由夹持件运输到第一助焊机构5,夹持件43将线材传送给夹爪a53后回到原位置,夹爪a53在第二驱动装置54的驱动下,向助焊剂炉52运动,为线材沾上助焊剂。As shown in FIG. 4 , the
其中,第二驱动装置54包括滚筒541、同步带542和驱动电机543,所述滚筒541与夹爪a53固定连接,所述同步带542一端活动连接滚筒541,另一端活动连接驱动电机543。使用时,驱动电机543通过同步带542驱动滚筒541往复转动,固定设置在滚筒541上的夹爪a53会上下运动,粘取助焊剂。The
粘取助焊剂后的线材,会由另一夹持件43运送至第一吹气机构6,设置第一吹气机构6的目的是为将助焊剂吹干,方便后续的沾锡步骤。本技术方案中,第一吹气机构6包括固定座61、吹气组件62和夹爪b63,所述固定座61与机座1固定连接,所述吹气组件62设置于固定座61,吹气组件62设置有吹气口621,所述夹爪b63的夹持部正对着吹气口621。夹爪b63倒设于固定座61上,夹持件43将线材传送给夹爪b63后,吹气组件62向线材端吹气5~10s时间,具体时间可根据实际需要设置。The wire after the flux is adhered will be transported to the first air blowing mechanism 6 by another
本技术方案中,第一沾锡机构7包括锡炉71、夹爪c72、第三驱动装置73和刮刀74,所述锡炉71设置于机座1,第三驱动装置73驱动夹爪c72向锡炉71运动,第三驱动装置73的结构与第二驱动装置54的结构相同,所述刮刀74设置于锡炉71上方,刮刀74还设置有气缸b741和气缸c742,所述气缸b741驱动气缸c742上下运动,气缸c742驱动刮刀74运动,不断刮去锡渣。本技术方案中,夹持件73和夹爪均设置有相应的驱动装置。In this technical solution, the first tin-dipping
经过第一次沾锡后,线材由传动机构8传送至第二沾锡装置3,所述传线机构8包括线性模组81和夹爪d82,所述线性模组81包括直线导轨811、丝杆812和滑座813,所述丝杆812设置于直线导轨811内部,滑座813与直线导轨811滑动连接,所述夹爪d82与滑座813固定连接,线性模组81驱动夹爪d82运动,夹爪d82将线材传递给第二沾锡装置3的助焊剂机构。传线机构8还设置有感应器83,当线材传送到传线机构8时,感应器83传送信号,传线机构8启动。After the first tinning, the wire is transferred to the second tinning device 3 by the transmission mechanism 8. The wire transmission mechanism 8 includes a
为进一步提高设备的实用性,所述第一沾锡装置2还设置有除锡机构9,除锡机构9设置于第一沾锡机构7的下一工位。所述除锡机构9包括底座91、送线组件92和除锡组件93,所述送线组件92设置于底座91,送线组件92包括第四驱动装置921和夹持部922,第四驱动装置921驱动夹持部922夹取线材,还包括除锡组件93,所述除锡组件93包括第一擦拭组件931和第二擦拭组件932,第一擦拭组件931和第二擦拭组件932相互配合用于去除线材上多余的锡料。相比于传统的除锡方式具有除锡效果更好,除锡效率更高、不易损伤线材等优点,同时结构简洁、使用方便,具有更高的经济价值。In order to further improve the practicability of the equipment, the first
本技术方案中,底座91还设置有第五驱动装置94,第五驱动装置94驱动除锡组件93或送线组件92产生位移。设置第五驱动装置94主要起让线材进入第一擦拭组件931和第二擦拭组件932之间去除锡的目的,无论是送线组件92运动或是除锡组件93运动都可达到此目的,因此此处可根据实际情况而定,附图中主要采取第五驱动装置94驱动除锡组件93运动的方式。In this technical solution, the
如图所示7,第五驱动装置94还设置有安装座941,所述第一擦拭组件931和第二擦拭组件932设置于安装座94。As shown in FIG. 7 , the
本设备中的第一擦拭组件931包括连接臂933、毛刷934和第六驱动装置935,所述连接臂933与安装座941连接,所述毛刷934设置于连接臂933,第六驱动装置935驱动毛刷934转动。其中,第二擦拭组件932和第一擦拭组件931结构相同。其使用原理为:毛刷934和第二毛刷936在驱动装置的驱动下转动,线材进入毛刷934和第二毛刷936之间,高速转动的毛刷934对线材进行类似于抛光动作的除锡将线材上多余的锡料去除干净。The
同时,发明人还在安装座941设置有用于调节擦拭组件位置的调节槽942。根据加工线材的型号可适当调节第一擦拭组件931和第二擦拭组件932之间的距离,无需更换除锡组件。At the same time, the inventor also provides an adjusting
作为另一实施例,为得到更好的除锡效果,发明人还在所述安装座还设置有第七驱动装置943,所述第七驱动装置943用于驱动第一擦拭组件931和第二擦拭组件932转动。使用时,除利用毛刷934转动除锡的方式外,还可运用第七驱动装置943驱动第一擦拭组件931和第二擦拭组件932在安装座94上转动来达到除锡目的,或者两者一起运用将得到更好的除锡效果。As another embodiment, in order to obtain a better tin removal effect, the inventor further provides a
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above contents are only preferred embodiments of the present invention. For those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific embodiments and application scope. Utility Model Restrictions.
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